Intelligent cooling device for metal hot working

By introducing cooling components and filter components into the metal thermal processing device, the high temperature splash problem is solved, cooling and impurity filtration of hot-processed metals are realized, and the safety and use effect of the device are improved.

CN222231074UActive Publication Date: 2024-12-24JIANGSU GUIKE CONSTRUCTION ENGINEERING CO LTD
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Patent Information

Application Number
CN202323589913.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2023-12-27
Publication Date
2024-12-24
Estimated Expiration
2033-12-27

AI Technical Summary

Technical Problem

Existing metal thermal processing devices are prone to high-temperature metal splashing under high temperature conditions, resulting in scalds and equipment fires, lack of cooling function, and reduce the effectiveness of the device.

Method used

An intelligent cooling device is designed, including the limiting arm body, clamping mechanism, gripping mechanism and cooling component. The cooling component is composed of a water storage tank, a water pump, a telescopic hose and a spray head. It is heat-processed by pumping and jetting water. The metal cools down, and a filter plate and limit bolt are installed in the filter assembly to filter metal impurities to prevent the drainage pipe from being blocked.

Benefits of technology

It effectively avoids scalds and equipment fires caused by high-temperature metal splashing, improves the safety and reliability of the device's use, and further improves the effect of the device through water recycling and filtration functions.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the technical field of metal hot working, and particularly relates to an intelligent cooling device for metal hot working, which comprises a limiting arm main body, a clamping mechanism arranged at one end of the limiting arm main body and a holding mechanism arranged at the other end of the limiting arm main body, and the cooling assembly comprises a water storage tank arranged below the limiting arm body, a water suction pump A fixed to the upper surface of the water storage tank and a telescopic hose A fixed to the output end of the water suction pump A, and a spray head is fixed to the end, away from the water suction pump A, of the telescopic hose A. According to the high-temperature metal clamping device, clamped hot working metal can be cooled, the situation that high temperature generated by high-temperature metal splashes out to injure personnel accidentally is avoided, meanwhile, the situation that fire hazards happen to equipment lines due to the fact that the splashed out sparks happen is avoided, and therefore the using effect of the high-temperature metal clamping device is improved.
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Description

Technical Field

[0001] The utility model belongs to the technical field of metal hot processing, and in particular relates to an intelligent cooling device for metal hot processing. Background Art

[0002] Metal hot working is a processing method that causes metal materials to undergo plastic deformation and recrystallization at the same time under conditions above the recrystallization temperature. Hot working usually includes casting, forging, welding, heat treatment and other processes, with robot assistance. However, due to the high temperature of hot working engineering, high-temperature metal often splashes and sparks. To avoid burns, it is necessary to use intelligent cooling devices for cooling.

[0003] After checking the public (announcement) number; CN213381540U discloses a metal hot processing device, which discloses "including a clamping part, a cross bar, a support structure and a holding part, one end of the cross bar is connected to the clamping part, the other end of the cross bar is connected to the holding part, the middle of the cross bar is movably connected to the support structure, and the holding part is provided with an operating holding part, which can make the cross bar rotate around its own axis to facilitate the flipping of metal parts. The metal hot processing device plays a good labor-saving role through the lever principle, which is convenient for operators to work continuously and easily, and is convenient to use and other technical effects";

[0004] When the above design is used, although the metal hot processing device plays a good labor-saving role through the lever principle, which is convenient for operators to work continuously and easily, the device does not have a cooling function. During the metal hot processing process, due to the existence of high temperature, high-temperature metal often splashes and sparks, which in turn burns people and seriously causes fires in the equipment line, thereby reducing the effect of the device;

[0005] In order to solve the above problems, the present application proposes an intelligent cooling device for metal hot processing. Utility Model Content

[0006] To solve the problems raised in the above background technology. The utility model provides an intelligent cooling device for metal hot processing, which has the characteristics of cooling the clamped hot processed metal to avoid sparks from high temperature generated by high temperature metal, which may cause accidental injuries to personnel, and also avoid fires in equipment lines caused by sparks from splashing, thereby improving the use effect of the device.

[0007] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: an intelligent cooling device for metal hot processing, comprising a limit arm body, a clamping mechanism installed at one end of the limit arm body, and a holding mechanism installed at the other end of the limit arm body, and a cooling component is arranged below the limit arm body;

[0008] The cooling component includes a water tank arranged below the limiting arm body, a water pump A fixed on the upper surface of the water tank, and a telescopic hose A fixed at the output end of the water pump A, a nozzle is fixed at one end of the telescopic hose A away from the water pump A, a water pump pipe is fixed at the input end of the water pump A, and one end of the water pump pipe away from the water pump A is fixed to the bottom of one side of the water tank.

[0009] As a preferred intelligent cooling device for metal hot processing of the utility model, a bracket is fixed on the clamping mechanism, the nozzle and the bracket are fixedly connected, a movable seat is fixed on the surface of the water tank, and the upper surface of the water tank is movably connected to the limiting arm body through a support column.

[0010] As a preferred intelligent cooling device for metal hot processing of the utility model, a water receiving shell is arranged under the clamping mechanism, electric push rods are fixed on both sides of the water tank through fixing plates, and the output ends of the two groups of electric push rods are fixed on the surface of the water receiving shell.

[0011] As a preferred intelligent cooling device for metal hot processing of the utility model, a water pump B is fixed on the surface of the water tank close to one end of the water receiving shell, a telescopic hose B is fixed to the input end of the water pump B, the other end of the telescopic hose B is fixed to the surface of the water receiving shell, a drain pipe is fixed to the output end of the water pump B, and the output end of the drain pipe is fixed to the upper surface of the water tank.

[0012] As a preferred intelligent cooling device for metal hot processing of the utility model, two groups of telescopic rods arranged symmetrically are fixed between the water receiving shell and the water storage tank, and an inclined plate is fixed at the bottom of the inner cavity of the water receiving shell.

[0013] As a preferred intelligent cooling device for metal hot processing of the utility model, it also includes a filter component installed on the water receiving shell, the filter component includes two groups of limit grooves symmetrically arranged on the inner side wall of the water receiving shell and a filter plate arranged between the two groups of limit grooves, and the filter plate is clamped inside the two groups of limit grooves.

[0014] As a preferred embodiment of the utility model of an intelligent cooling device for metal hot processing, a limiting bolt is threadedly connected to one side of the surface of the water receiving shell close to the limiting groove, and the limiting bolt is located above the filter plate.

[0015] Compared with the prior art, the beneficial effects of the utility model are:

[0016] By setting up a cooling component, the clamped hot-processed metal can be cooled to avoid sparks generated by the high temperature of the high-temperature metal, which may cause accidental injuries to personnel. It can also avoid fires in equipment lines caused by sparks, thereby improving the use effect of the device. A filtering component is added to this mechanism to filter metal impurities mixed with the cooling water, thereby avoiding blockage of the drain pipe and further improving the use effect of the device. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. Together with the embodiments of the present invention, they are used to explain the present invention and do not constitute a limitation of the present invention. In the accompanying drawings:

[0018] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0019] Figure 2 This is a structural sectional view of the water receiving housing in the utility model;

[0020] Figure 3 For the utility model Figure 2 A magnified view of the structure at A;

[0021] Figure 4 For the utility model Figure 1 A magnified view of the structure at B;

[0022] In the figure:

[0023] 1. Limiting arm body; 2. Clamping mechanism; 3. Holding mechanism;

[0024] 4. Cooling component; 41. Water storage tank; 42. Water pump A; 43. Moving seat; 44. Water pumping pipe; 45. Telescopic hose A; 46. Bracket; 47. Sprinkler; 48. Electric push rod; 49. Water receiving shell; 411. Telescopic hose B; 412. Water pump B; 413. Drain pipe; 414. Telescopic rod; 415. Inclined plate;

[0025] 5. Filter assembly; 51. Limiting groove; 52. Filter plate; 53. Limiting bolt. DETAILED DESCRIPTION

[0026] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model. Example

[0027] like Figure 1 As shown:

[0028] An intelligent cooling device for metal hot processing comprises a limit arm body 1, a clamping mechanism 2 installed at one end of the limit arm body 1, and a holding mechanism 3 installed at the other end of the limit arm body 1.

[0029] In this embodiment: the existing device {publication (announcement) number}: CN213381540U discloses a metal hot processing device. The clamping part and the holding part disclosed in this patent and the clamping mechanism 2 and the holding mechanism 3 in the present application document adopt the same technical means in this prior art. This technical means will not be repeated here. This application makes further improvements on this existing subject. For details, please refer to the disclosed technology below; in order to solve the technical problems existing in this prior art, as disclosed in the background technology above, "when the above-mentioned design is used, although the metal hot processing device plays a good labor-saving role through the lever principle, it is convenient for the operator to work continuously and easily, and it is more convenient to use, but this device does not have a cooling function. During the metal hot processing process, due to the presence of high temperature, high-temperature metal often splashes and sparks, which then scalds people, and seriously causes fires in the equipment lines, thereby reducing the effect of the device." In terms of use, this problem is obviously a real problem that exists and is difficult to solve. In view of this, in order to solve this technical problem, a cooling component 4 and a filtering component 5 are added to the present application document, and the electrical equipment involved in this product is powered by an external power supply.

[0030] More specifically:

[0031] like Figure 1 , Figure 2 , Figure 3 and Figure 4 As shown:

[0032] A cooling component 4 is arranged below the limiting arm body 1, and the cooling component 4 includes a water tank 41 arranged below the limiting arm body 1, a water pump A42 fixed on the upper surface of the water tank 41, and a telescopic hose A45 fixed on the output end of the water pump A42, a nozzle 47 is fixed on the end of the telescopic hose A45 away from the water pump A42, a water pump pipe 44 is fixed on the input end of the water pump A42, and the end of the water pump pipe 44 away from the water pump A42 is fixed to the bottom of one side of the water tank 41.

[0033] In the present embodiment: the intelligent cooling device for hot metal processing, when in use, holds the holding mechanism 3, and then uses the clamping mechanism 2 to clamp the hot-processed metal. During this process, the switch button (not shown in the figure) at the holding mechanism 3 is pressed by hand to start the water pump A42, and then the water inside the water tank 41 is pumped out through the water pump pipe 44, and transported to the telescopic hose A45, and then discharged to the nozzle 47 through the telescopic hose A45, and discharged through the nozzle 47 to cool the hot-processed metal, thereby avoiding sparks generated by the high temperature of the high-temperature metal, accidentally injuring people, and at the same time avoiding the occurrence of fire in the equipment line due to sparks, thereby improving the use effect of the device.

[0034] Going further;

[0035] In an optional embodiment, a bracket 46 is fixed on the clamping mechanism 2, the nozzle 47 and the bracket 46 are fixedly connected, a movable seat 43 is fixed on the surface of the water tank 41, and the upper surface of the water tank 41 is movably connected to the limiting arm body 1 through a support column.

[0036] In this embodiment: the entire device can be moved by the movable seat 43, which is more convenient and practical. The upper surface of the water tank 41 is movably connected to the limit arm body 1 through the support column, so that the limit arm body 1 can be rotated and the angle can be adjusted.

[0037] Going further;

[0038] In an optional embodiment, a water receiving shell 49 is provided below the clamping mechanism 2 , electric push rods 48 are fixed on both sides of the water tank 41 through fixing plates, and the output ends of the two sets of electric push rods 48 are fixed on the surface of the water receiving shell 49 .

[0039] A water pump B412 is fixed to one end of the water receiving housing 49 on the surface of the water storage tank 41, a telescopic hose B411 is fixed to the input end of the water pump B412, the other end of the telescopic hose B411 is fixed to the surface of the water receiving housing 49, a drain pipe 413 is fixed to the output end of the water pump B412, and the output end of the drain pipe 413 is fixed to the upper surface of the water storage tank 41.

[0040] In this embodiment: during this process, the electric push rod 48 is started to extend, thereby driving the water receiving shell 49 to move away from the water tank 41 until it moves under the hot-processed metal, and the cooled water is collected. Subsequently, during the movement of the water receiving shell 49, the telescopic hose B411 is driven to stretch, and the telescopic rod 414 is also driven to extend. The water receiving shell 49 is further supported by the telescopic rod 414, thereby reducing the supporting strength of the electric push rod 48. When the cooled water falls into the water receiving shell 49, the water pump B412 is started at the same time, and water is pumped out from the water receiving shell 49 through the telescopic hose B411 and transported to the inside of the drain pipe 413, and then discharged to the inside of the water tank 41 through the drain pipe 413, thereby realizing water recycling and saving water resources.

[0041] It should be noted that: a plurality of switches (not shown in the figure) are provided at the holding mechanism 3, and the switches are connected to the water pump B412, the electric push rod 48 and the water pump A42 through wires, and the start and stop of the water pump B412, the electric push rod 48 and the water pump A42 are controlled by the switches.

[0042] Going further;

[0043] In an optional embodiment, two groups of telescopic rods 414 arranged symmetrically are fixed between the water receiving shell 49 and the water storage tank 41 , and an inclined plate 415 is fixed to the bottom of the inner cavity of the water receiving shell 49 .

[0044] In this embodiment: through the inclined plate 415 inside the water receiving shell 49, since the inclined plate 415 is designed with an inclined structure, water is discharged to the telescopic hose B411 along the inclined surface, thereby achieving a better water extraction effect. During the movement of the water receiving shell 49, the telescopic rod 414 is driven to extend, and the water receiving shell 49 is further supported by the telescopic rod 414, thereby reducing the supporting strength of the electric push rod 48.

[0045] Further,

[0046] The intelligent cooling device for metal hot processing also includes a filter assembly 5 installed on the water receiving shell 49, and the filter assembly 5 includes two groups of limit grooves 51 symmetrically arranged on the inner wall of the water receiving shell 49 and a filter plate 52 arranged between the two groups of limit grooves 51, and the filter plate 52 is clamped inside the two groups of limit grooves 51.

[0047] A limiting bolt 53 is threadedly connected to one side of the surface of the water receiving housing 49 close to the limiting groove 51 , and the limiting bolt 53 is located above the filter plate 52 .

[0048] In this embodiment: the metal impurities mixed in the cooled water can be filtered through the filter plate 52, thereby avoiding the blockage of the drain pipe 413 and further improving the use effect of the device. In this process, the filter plate 52 can be limited by the setting of the limiting groove 51 and the limiting bolt 53, so that the filter plate 52 has higher stability.

[0049] Working principle and use process of the utility model: When using the intelligent cooling device for metal hot processing, the user holds the holding mechanism 3 by hand, and then uses the clamping mechanism 2 to clamp the hot processed metal. During this process, the user presses the switch button (not shown in the figure) at the holding mechanism 3 to start the water pump A42, and then pumps the water inside the water tank 41 through the water pumping pipe 44, and transports it to the telescopic hose A45, and then discharges it to the nozzle 47 through the telescopic hose A45, and then discharges it through the nozzle 47 to cool the hot processed metal, thereby avoiding sparks generated by the high temperature of the high temperature metal, accidentally injuring people, and at the same time avoiding the occurrence of fire in the equipment line due to sparks, thereby improving the use effect of the device. During this process, the electric push rod 48 is started to extend, thereby driving the water receiving shell 49 away from the water tank 41 until it moves below the hot processed metal, and the cooled water is collected. Then, during the movement of the water receiving shell 49, the telescopic hose B is driven 411 is stretched, and at the same time, the telescopic rod 414 is driven to stretch, and the water receiving shell 49 is further supported by the telescopic rod 414, so as to reduce the supporting strength of the electric push rod 48. When the cooled water falls into the water receiving shell 49, the water pump B412 is started at the same time, and the water is extracted from the water receiving shell 49 through the telescopic hose B411, and transported to the inside of the drain pipe 413, and then discharged to the inside of the water storage tank 41 through the drain pipe 413, so as to realize water recycling and save water resources. Through the inclined plate 415 inside the water receiving shell 49, since the inclined plate 415 is designed with an inclined structure, the water is discharged to the telescopic hose B411 along the inclined surface, so as to have a better effect on the extraction of water. At the same time, the metal impurities mixed with the cooled water can be filtered through the filter plate 52, so as to avoid the blockage of the drain pipe 413 and further improve the use effect of the device. In this process, through the setting of the limit groove 51 and the limit bolt 53, the filter plate 52 can be limited, so that the filter plate 52 has higher stability.

[0050] Finally, it should be noted that the above description is only a preferred embodiment of the utility model and is not intended to limit the utility model. Although the utility model is described in detail with reference to the above embodiments, those skilled in the art can still modify the technical solutions recorded in the above embodiments or replace some of the technical features therein by equivalents. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the utility model shall be included in the protection scope of the utility model.

Claims

1. An intelligent cooling device for metal hot processing, comprising a limit arm body (1), a clamping mechanism (2) installed at one end of the limit arm body (1), and a holding mechanism (3) installed at the other end of the limit arm body (1), characterized in that: A cooling component (4) is provided below the limiting arm body (1); The cooling component (4) comprises a water tank (41) arranged below the limit arm body (1), a water pump A (42) fixed to the upper surface of the water tank (41), and a telescopic hose A (45) fixed to the output end of the water pump A (42), a nozzle (47) being fixed to one end of the telescopic hose A (45) away from the water pump A (42), a water pumping pipe (44) being fixed to the input end of the water pump A (42), and one end of the water pumping pipe (44) away from the water pump A (42) being fixed to the bottom of one side of the water tank (41).

2. The intelligent cooling device for metal hot processing according to claim 1 is characterized in that: A bracket (46) is fixed on the clamping mechanism (2), the nozzle (47) and the bracket (46) are fixedly connected, a movable seat (43) is fixed on the surface of the water storage tank (41), and the upper surface of the water storage tank (41) is movably connected to the limit arm body (1) via a support column.

3. The intelligent cooling device for metal hot processing according to claim 2 is characterized in that: A water receiving housing (49) is provided below the clamping mechanism (2), electric push rods (48) are fixed to both sides of the water storage tank (41) via fixing plates, and output ends of two groups of the electric push rods (48) are fixed to the surface of the water receiving housing (49).

4. The intelligent cooling device for metal hot processing according to claim 3 is characterized in that: A water pump B (412) is fixed to one end of the surface of the water storage tank (41) close to the water receiving housing (49); a telescopic hose B (411) is fixed to the input end of the water pump B (412); the other end of the telescopic hose B (411) is fixed to the surface of the water receiving housing (49); a drainage pipe (413) is fixed to the output end of the water pump B (412); the output end of the drainage pipe (413) is fixed to the upper surface of the water storage tank (41).

5. The intelligent cooling device for metal hot processing according to claim 4 is characterized in that: Two groups of telescopic rods (414) arranged symmetrically are fixed between the water receiving housing (49) and the water storage tank (41), and an inclined plate (415) is fixed to the bottom of the inner cavity of the water receiving housing (49).

6. The intelligent cooling device for metal hot processing according to claim 5 is characterized in that: It also includes a filter assembly (5) mounted on the water receiving housing (49), the filter assembly (5) comprising two groups of limit grooves (51) arranged symmetrically on the inner side wall of the water receiving housing (49) and a filter plate (52) arranged between the two groups of limit grooves (51), the filter plate (52) being snap-fitted inside the two groups of limit grooves (51).

7. The intelligent cooling device for metal hot processing according to claim 6 is characterized in that: A limiting bolt (53) is threadedly connected to a side of the surface of the water receiving housing (49) close to the limiting groove (51), and the limiting bolt (53) is located above the filter plate (52).

Citation Information

Patent Citations

  • Metal hot working device

    CN213381540U