Uniform cooling device for ceramsite production

Abstract

The utility model discloses a uniform cooling device for ceramsite production, and relates to the technical field of ceramsite processing, the uniform cooling device comprises a box body, one side of the box body is provided with a feed inlet, the inside of the box body is fixedly connected with a plurality of groups of first material guide plates and a plurality of groups of second material guide plates in sequence from top to bottom, and the first material guide plates and the second material guide plates are obliquely arranged. With the adoption of the structure, ceramsite enters from the feeding hole of the box body and then flows to the second guide plate along the first guide plate, and the step can be repeated for many times, so that the passing time of the ceramsite is effectively prolonged, the ceramsite is not easy to accumulate, and the ceramsite is prevented from being accumulated and cannot be in full contact with cold air; and two first fans are mounted below the first guide plate and the second guide plate, so that the ceramsite below can be cooled in the downward flowing process of the ceramsite every time, the ceramsite is in full contact with cold air, the cooling effect of the ceramsite is improved, and the cooling efficiency of the ceramsite is greatly improved.

Description

Technical Field

[0001] The utility model belongs to the technical field of ceramsite processing, and particularly relates to a uniform cooling device for ceramsite production. Background Art

[0002] Expanded clay is mainly made of various raw materials such as various clays, slates, shales, coal gangue, and industrial solid waste, and is made through ceramic sintering. The existing expanded clay sand production is to crush the raw materials and form them into a spherical structure through a ball forming machine, and then enter the rotary kiln for calcination after screening. The semi-finished products after calcination are then screened by a drum to obtain the finished products. The clinker temperature out of the rotary kiln is very high and must be cooled, requiring the use of a cooling device.

[0003] For example, a Chinese patent with publication number CN215892947U discloses a uniform cooling device for expanded clay production, comprising a base, a hopper with a discharge port, two baffles, two fixed plates and a drive member, wherein: the base is horizontally arranged, and the two fixed plates are relatively vertically mounted on the base, the hopper is mounted on the two fixed plates, and the projection of the discharge port of the hopper on the base is located between the two fixed plates.

[0004] Although the cooling device for expanded clay processing mentioned above can cool the expanded clay, the expanded clay stays on the rotating plate for a relatively short time and will soon flow out from the through-holes. The expanded clay is in contact with the cold air for a short time, and the expanded clay is easily accumulated. The expanded clay inside cannot be in contact with the cold air. Therefore, the cold air generated by the fan can only take away a small amount of heat from the expanded clay, resulting in a general cooling effect on the expanded clay and an insufficient cooling efficiency for the expanded clay. Therefore, improvements are needed. Utility Model Content

[0005] In view of the problems mentioned in the background technology, the purpose of the utility model is to provide a uniform cooling device for expanded clay production, so as to solve the problems that the expanded clay stays on the rotating plate for a relatively short time and will soon flow out from the through hole, with a short contact time with the cold air, and the expanded clay is easily accumulated. The expanded clay inside cannot be in contact with the cold air, so the cold air generated by the fan can only take away a small amount of heat from the expanded clay, resulting in a general cooling effect of the expanded clay and an insufficient cooling efficiency of the expanded clay.

[0006] The above technical objectives of the utility model are achieved through the following technical solutions:

[0007] A uniform cooling device for expanded clay production comprises a box body, a material feed port is provided on one side of the box body, a first material guide plate and a second material guide plate are fixedly connected to the inside of the box body in sequence from top to bottom, the first material guide plate and the second material guide plate are inclinedly arranged, and a plurality of groups are provided, a driving assembly is fixedly connected to the inside of the first material guide plate and the second material guide plate, a first fan is installed inside the first material guide plate and the second material guide plate through the driving assembly, and two first fans are provided, ventilation holes are provided on one side of the first material guide plate and the second material guide plate, and the ventilation holes pass through one side of the box body, the upper end of the box body is fixedly connected to a top seat, a fixed cylinder is fixedly connected to one side of the top seat, the second fan is fixedly connected to the inside of the fixed cylinder, and a collecting assembly is movably connected to the lower side of the box body.

[0008] As a preferred technical solution, a feed plate is fixedly connected to one end of the box body, the feed plate is located on one side of the feed port, and baffles are fixedly connected to both sides of the feed plate.

[0009] As a preferred technical solution, ventilation frames are fixedly connected to both sides of the box body, and the ventilation frames cover the ventilation holes.

[0010] As a preferred technical solution, the driving assembly includes a first motor, which is fixedly connected to the inside of the first guide plate and the second guide plate respectively. The first fan is fixedly connected to a pulley via a rotating shaft, and the two pulleys are connected via a transmission belt.

[0011] As a preferred technical solution, the collection assembly includes a collection box, which is placed under the box body. A handle is fixedly connected to one side of the collection box, and a second motor is fixedly connected to the other side of the collection box. The output end of the second motor is fixedly connected to a shaft rod, which is rotatably connected to the inside of the collection box, and a stirring blade is fixedly connected to the outer surface of the shaft rod.

[0012] As an optimal technical solution, both sides of one end of the box body are fixedly connected to a limiting plate, one end of the limiting plate is fixedly connected to a positioning rod, both sides of one end of the collection box are provided with positioning grooves, and the positioning rod is movably connected to the positioning grooves.

[0013] As an optimal technical solution, connecting plates are fixedly connected on both sides of the top seat, screw holes are opened on one side of the connecting plates, connecting seats are fixedly connected on both sides of the box body, studs are threadedly connected on one side of the connecting seat, and one side of the studs is threadedly connected to the screw holes.

[0014] In summary, the utility model mainly has the following beneficial effects:

[0015] First, in the utility model, after the ceramsite enters from the feed port of the box body, it flows along the first guide plate to the second guide plate. The ceramsite can repeat this step for many times, effectively extending the time for the ceramsite to pass through, and the ceramsite is not easy to accumulate, preventing the ceramsite from accumulating and being unable to fully contact with the cold air. Since two first fans are installed under the first guide plate and the second guide plate, each time the ceramsite flows downward, the ceramsite below can be cooled, so that the ceramsite is fully in contact with the cold air, thereby improving the cooling effect of the ceramsite and greatly improving the cooling efficiency of the ceramsite.

[0016] Secondly, in the utility model, a top seat is installed on the top of the box body, a fixed cylinder is installed on the top seat, and a second fan is installed in the fixed cylinder. The second fan is used to blow downward to dissipate the heat of the expanded clay that has just entered the box body. After the expanded clay falls from the first guide plate and the second guide plate, it is collected in the collecting assembly. The expanded clay that enters first can flow in the collecting box and is convenient to contact with the cold air in the box body. Therefore, the heat dissipation effect on the expanded clay can be further improved, providing a guarantee for the cooling work of the expanded clay. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 It is a structural schematic diagram of the utility model;

[0018] Figure 2 It is a schematic diagram of the structure in which the box body and the top seat are separated from each other in the utility model;

[0019] Figure 3 It is a schematic diagram of the cross-sectional structure of the box body of the utility model;

[0020] Figure 4 This is a schematic diagram of the internal structure of the collection box of the utility model;

[0021] Figure 5 This is a schematic diagram of the installation structure of the first material guide plate and the first fan of the utility model;

[0022] Figure 6 It is a schematic diagram of the connection structure between the drive assembly and the first fan of the utility model.

[0023] Figure numerals: 1. box body; 2. top seat; 3. ventilation frame; 4. first guide plate; 5. second guide plate; 6. feed port; 7. feed plate; 8. baffle; 9. first fan; 10. ventilation hole; 11. drive assembly; 111. first motor; 112. pulley; 113. transmission belt; 12. collection assembly; 121. collection box; 122. handle; 123. second motor; 124. shaft; 125. stirring blade; 13. limit plate; 14. positioning rod; 15. positioning groove; 16. fixing cylinder; 17. second fan; 18. connecting plate; 19. screw hole; 20. connecting seat; 21. stud. DETAILED DESCRIPTION

[0024] Example

[0025] refer to Figures 1 to 6 The uniform cooling device for ceramsite production described in this embodiment comprises a box body 1, a feeding port 6 is provided on one side of the box body 1, a first guide plate 4 and a second guide plate 5 are fixedly connected to the inside of the box body 1 from top to bottom, the first guide plate 4 and the second guide plate 5 are inclined, and multiple groups are provided, Figure 3 As shown, there are three groups, which are specifically arranged according to processing requirements. They can extend the time for ceramsite to pass through, prevent the ceramsite from being compacted and accumulated, and can fully contact with cold air for heat dissipation. The first guide plate 4 and the second guide plate 5 are fixedly connected with a driving assembly 11. The first guide plate 4 and the second guide plate 5 are internally installed with a first fan 9 through the driving assembly 11, and two first fans 9 are provided. One side of the first guide plate 4 and the second guide plate 5 is provided with a ventilation hole 10, and the ventilation hole 10 runs through one side of the box body 1. The upper end of the box body 1 is fixedly connected with a top seat 2, one side of the top seat 2 is fixedly connected with a fixed cylinder 16, and the interior of the fixed cylinder 16 is fixedly connected with a second fan 17. The lower side of the box body 1 is movably connected with a collecting assembly 12, two first fans 9 are installed below the first guide plate 4 and the second guide plate 5, and the second fan 17 is installed on the top seat 2. Each time the ceramsite flows downward, the ceramsite can be cooled, ensuring that the ceramsite is fully in contact with cold air, thereby improving the cooling effect and efficiency of the ceramsite.

[0026] refer to Figure 3 A feed plate 7 is fixedly connected to one end of the box body 1, and the feed plate 7 is located on one side of the feed port 6. Baffles 8 are fixedly connected to both sides of the feed plate 7. By setting the feed plate 7 to be installed at the feed port 6, it is convenient for the expanded clay to enter the box body 1 from the feed plate 7, and the baffle 8 is set to prevent the expanded clay from falling from the side.

[0027] refer to Figure 1 A ventilation frame 3 is fixedly connected to both sides of the box body 1, and the ventilation frame 3 covers the ventilation hole 10; by installing the ventilation frame 3 at the ventilation hole 10, a dustproof net can be installed on the ventilation frame 3 to prevent dust.

[0028] refer to Figure 6 The driving assembly 11 includes a first motor 111, which is fixedly connected to the inside of the first guide plate 4 and the second guide plate 5 respectively. The first fan 9 is fixedly connected to a pulley 112 through a rotating shaft, and the two pulleys 112 are connected through a transmission belt 113. Since two first fans 9 are installed in the first guide plate 4 and the second guide plate 5, the two first fans 9 are connected to the pulley 112, and the two pulleys 112 are connected through a transmission belt 113, and the rotating shaft of one of the pulleys 112 is connected to the first motor 111. Therefore, the two first fans 9 can be made to work synchronously through the first motor 111, thereby reducing the use cost of using multiple motors.

[0029] refer to Figure 1 and Figure 4 The collecting assembly 12 includes a collecting box 121, which is placed under the box body 1. A handle 122 is fixedly connected to one side of the collecting box 121, and a second motor 123 is fixedly connected to the other side of the collecting box 121. The output end of the second motor 123 is fixedly connected to a shaft 124, and the shaft 124 is rotatably connected to the inside of the collecting box 121. A stirring blade 125 is fixedly connected to the outer surface of the shaft 124. Both sides of one end of the box body 1 are fixedly connected to a limiting plate 13, and one end of the limiting plate 13 is fixedly connected to a positioning rod 14. Both sides of one end of the collecting box 121 are provided with positioning grooves 15, and the positioning rod 14 is movably connected to the positioning grooves 15. By setting the collecting box 12 1, it is possible to collect the ceramsite dropped in the box body 1, a handle 122 is provided to facilitate the movement of the collection box 121, a second motor 123 is installed on the collection box 121, the second motor 123 is connected to the shaft 124, a stirring blade 125 is fixed on the shaft 124, the second motor 123 rotates the shaft 124 to drive the stirring blade 125 to rotate, so that the ceramsite in the collection box 121 flows, which is convenient for the first fan 9 in the first guide plate 4 and the second guide plate 5 at the bottom to dissipate heat for the ceramsite, the installation position of the collection box 121 is limited by providing a limiting plate 13, and a positioning groove 15 and a positioning rod 14 are provided to enable the collection box 121 to be accurately installed below the box body 1, which is convenient for collecting ceramsite.

[0030] refer to Figure 2 , both sides of the top seat 2 are fixedly connected with connecting plates 18, one side of the connecting plate 18 is provided with a screw hole 19, both sides of the box body 1 are fixedly connected with connecting seats 20, one side of the connecting seat 20 is threadedly connected with a stud 21, and one side of the stud 21 is threadedly connected with the screw hole 19; by rotating the end of the stud 21 to make the stud 21 leave the screw hole 19, the connecting plate 18 can be separated from the connecting seat 20, so that the top seat 2 can be removed conveniently, so that the top of the box body 1 is exposed, which is convenient for subsequent cleaning and maintenance of impurities at the feed port 6.

[0031] Principle and advantages of use: the ceramsite enters the box body 1 from the feed plate 7, and the second fan 17 is used to blow downward, so as to dissipate the heat of the ceramsite just entering the box body 1, and flows along the first guide plate 4 to the second guide plate 5. The first fan 9 located inside the first guide plate 4 and the second guide plate 5 above can dissipate the heat of the ceramsite on the upper side of the first guide plate 4 and the second guide plate 5 below. After multiple steps, the ceramsite is fully in contact with the cold air, which improves the cooling effect of the ceramsite, greatly improves the cooling efficiency of the ceramsite, and can extend the time for the ceramsite to pass through, and the ceramsite is not easy to accumulate, which prevents the ceramsite from accumulating and being unable to fully contact with the cold air. After the ceramsite falls from the first guide plate 4 and the second guide plate 5, it enters the collecting box 121, and the shaft 124 is driven by the second motor 123 to rotate the stirring blade 125, so that the entered ceramsite flows in the collecting box 121, which is convenient for contact with the cold air in the box body 1, and further improves the heat dissipation effect of the ceramsite.

Claims

1. A uniform cooling device for ceramsite production, comprising a box (1), characterized in that: A material feed port (6) is provided on one side of the box body (1), and a first material guide plate (4) and a second material guide plate (5) are fixedly connected in sequence from top to bottom inside the box body (1), and the first material guide plate (4) and the second material guide plate (5) are arranged in an inclined manner, and a plurality of groups are provided, and a driving component (11) is fixedly connected inside the first material guide plate (4) and the second material guide plate (5), and a first air compressor is installed inside the first material guide plate (4) and the second material guide plate (5) through the driving component (11). The invention relates to a box body (1) comprising a plurality of fans (9), wherein two first fans (9) are provided, a ventilation hole (10) is provided on one side of the first material guide plate (4) and the second material guide plate (5), and the ventilation hole (10) passes through one side of the box body (1), the upper end of the box body (1) is fixedly connected to a top seat (2), one side of the top seat (2) is fixedly connected to a fixed cylinder (16), the interior of the fixed cylinder (16) is fixedly connected to a second fan (17), and the lower side of the box body (1) is movably connected to a collecting assembly (12).

2. The uniform cooling device for ceramsite production according to claim 1, characterized in that: A feed plate (7) is fixedly connected to one end of the box body (1), the feed plate (7) is located on one side of the feed port (6), and baffles (8) are fixedly connected to both sides of the feed plate (7).

3. The uniform cooling device for ceramsite production according to claim 1 is characterized in that: Both sides of the box body (1) are fixedly connected with ventilation frames (3), and the ventilation frames (3) cover the ventilation holes (10).

4. The uniform cooling device for ceramsite production according to claim 1, characterized in that: The driving assembly (11) comprises a first motor (111), the first motor (111) being fixedly connected to the inside of a first material guide plate (4) and a second material guide plate (5), respectively; the first fan (9) is fixedly connected to a pulley (112) via a rotating shaft, and the two pulleys (112) are connected in transmission via a transmission belt (113).

5. The uniform cooling device for ceramsite production according to claim 1 is characterized in that: The collecting assembly (12) comprises a collecting box (121), wherein the collecting box (121) is placed below the box body (1), a handle (122) is fixedly connected to one side of the collecting box (121), a second motor (123) is fixedly connected to the other side of the collecting box (121), an output end of the second motor (123) is fixedly connected to a shaft (124), the shaft (124) is rotatably connected to the inside of the collecting box (121), and a stirring blade (125) is fixedly connected to the outer surface of the shaft (124).

6. A uniform cooling device for ceramsite production according to claim 5, characterized in that: Both sides of one end of the box body (1) are fixedly connected to a limiting plate (13), one end of the limiting plate (13) is fixedly connected to a positioning rod (14), and both sides of one end of the collection box (121) are provided with positioning grooves (15), and the positioning rod (14) is movably connected to the positioning groove (15).

7. The uniform cooling device for ceramsite production according to claim 1, characterized in that: Both sides of the top seat (2) are fixedly connected with connecting plates (18), one side of the connecting plate (18) is provided with a screw hole (19), and both sides of the box body (1) are fixedly connected with connecting seats (20), one side of the connecting seat (20) is threadedly connected with a stud (21), and one side of the stud (21) is threadedly connected to the screw hole (19).

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