Aluminum trichloride melting furnace

By using a combination of a mobile stirring mechanism and a heating sheet in the aluminum trichloride melting furnace, the problem of uneven reaction caused by fixed stirring is solved, the melting effect and production efficiency are improved, and the waste of aluminum liquid is avoided.

CN222231268UActive Publication Date: 2024-12-24HUBEI ZHONGTIAN JINGMEN HONGYU CHEM CO LTD
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Patent Information

Application Number
CN202420536751.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-03-19
Publication Date
2024-12-24
Estimated Expiration
2034-03-19

AI Technical Summary

Technical Problem

The fixed stirring mechanism of the existing aluminum chloride melting furnace leads to uneven melting reactions, affecting the melting effect and production efficiency of aluminum chloride.

Method used

A moving stirring mechanism is designed to cover the entire melting furnace area through a rotating column and a stirring sheet, combining the use of heating sheet and solenoid valve to ensure sufficient stirring and reaction of the aluminum liquid, while avoiding adhesion and waste through the scraping assembly.

Benefits of technology

The uniformity of the melting reaction and production efficiency are improved, and the waste of aluminum liquid and the unstable operation of the melting furnace are avoided.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222231268U_ABST
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Abstract

The utility model provides an aluminum trichloride melting furnace which comprises an installation frame, a melting barrel is arranged in the installation frame, a heating piece is arranged in an interlayer in the melting barrel, a feeding pipe is arranged in a feeding hole formed in the upper end of the melting barrel, and the middle of the feeding pipe is connected with a first electromagnetic valve in series. A feeding box is arranged in a feeding port formed in the upper end of the melting barrel, a first cover plate is hinged to the upper end of the feeding box through a hinge, a discharging pipe is arranged in a discharging hole formed in the lower end of the melting barrel, a second electromagnetic valve is connected to the middle of the discharging pipe in series, a collecting mechanism is arranged at the upper end of the melting barrel, and a stirring mechanism is arranged in the melting barrel. According to the aluminum trichloride melting furnace, the movable stirring mechanism can cover the area of the whole melting furnace, uniform stirring and melting are guaranteed, the melting effect is improved, and meanwhile the production efficiency is improved.
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Description

Technical Field

[0001] The utility model belongs to the technical field of chemical production, and particularly relates to an aluminum chloride melting furnace. Background Art

[0002] Aluminum chloride, also known as aluminum chloride, has a chemical formula of AlCl3. It is an inorganic compound in the form of yellow crystals, easily soluble in a variety of organic solvents, and strongly hydrolyzed in water. It has a low melting point and boiling point, can be sublimated but not easily conductive, and is a typical covalent compound. Aluminum chloride melting furnace usually refers to a high-temperature equipment used in the process of manufacturing or processing aluminum chloride, mainly used to generate aluminum chloride through the reaction of aluminum and chlorine. In this process, a melting furnace may be needed to maintain a certain temperature so that the aluminum raw material can fully contact with chlorine and react chemically to generate aluminum chloride. The existing aluminum chloride melting furnace has a fixed auxiliary stirring and melting mechanism, which results in a longer melting reaction time.

[0003] For example, the utility model with announcement number CN219656576U discloses an aluminum chloride melting furnace, in which a stirring device includes a support frame, which is fixedly mounted on the top of a furnace cover, a motor is fixedly mounted on the inner side of the support frame, a rotating column is fixedly mounted on the driving end of the motor, the rotating column is fixedly passed through the furnace cover, and symmetrically distributed stirring paddles are fixedly mounted on the outer side of the rotating column. In the present patent scheme, the stirring device is in a fixed position in the melting furnace, and the fixed stirring mechanism may lead to insufficient mixing of materials in different areas, especially when the materials in the furnace are unevenly distributed or the volume changes, the stirring at the fixed position cannot effectively ensure that the reaction in the entire molten pool is uniform, thereby affecting the melting effect of the aluminum chloride. Utility Model Content

[0004] In view of this, the utility model aims at the deficiencies of the prior art and provides an aluminum chloride melting furnace, in which a movable stirring mechanism can cover the entire area of ​​the melting furnace, ensuring uniform stirring and melting, improving the melting effect, and also improving production efficiency.

[0005] In order to solve the above technical problems, the technical solution adopted by the utility model is: an aluminum chloride melting furnace, including a mounting frame, a melting barrel is arranged inside the mounting frame, a heating plate is arranged in the interlayer inside the melting barrel, a feeding pipe is arranged in the feeding hole opened at the upper end of the melting barrel, a solenoid valve 1 is connected in series in the middle of the feeding pipe, a feeding box is also arranged in the feeding port opened at the upper end of the melting barrel, a cover plate 1 is hinged at the upper end of the feeding box through a hinge, a discharge pipe is arranged in the discharge hole opened at the lower end of the melting barrel, a solenoid valve 2 is connected in series in the middle of the discharge pipe, a collecting mechanism is arranged at the upper end of the melting barrel, a stirring mechanism is arranged inside the melting barrel, a connecting pipe is arranged in the connecting hole opened at the upper end of the melting barrel, a collecting box is arranged on the right side of the connecting pipe, the connecting pipe is connected to the inner wall of the collecting box, and the upper end of the collecting box is connected through a closing There is a cover plate hinged about two, a rotating column is arranged for rotation inside the melting barrel, a plurality of stirring racks are arranged on the outer arc surface of the rotating column, a connecting plate is arranged on the fixed sleeve at the upper end of the outer arc surface of the rotating column, and rotating columns are rotatably arranged on the left and right sides of the connecting plate, a plurality of stirring plates are evenly distributed on the outer arc surfaces of the two rotating columns, gears are arranged on the fixed sleeves at the upper ends of the outer arc surfaces of the two rotating columns, an inner gear ring is arranged on the top wall of the melting barrel, two gears are meshed and connected with an inner gear ring, a scraping brush assembly is arranged at the lower end of the rotating column, and an electric drive unit for driving the rotating column to rotate is arranged at the upper end of the melting barrel, the scraping brush assembly includes a scraping brush rack arranged at the lower end of the rotating column, the scraping brush rack is in contact with the inner arc wall of the melting barrel, the electric drive unit includes a motor arranged at the upper end of the melting barrel, and the output shaft of the motor is connected to the upper end of the rotating column through a coupling.

[0006] As a further improvement of the present invention, a control panel is arranged inside the mounting frame, and the first solenoid valve, the second solenoid valve, the heating plate and the motor are all electrically connected to the control panel.

[0007] As a further improvement of the utility model, a plurality of mounting holes are provided inside the mounting frame.

[0008] Compared with the prior art, the beneficial effects of the utility model are as follows:

[0009] First, the cover plate is opened, and then the aluminum material is put from the feed box into the melting barrel, and the cover plate is closed to prevent the aluminum material from splashing when it is melted. Then, the heating plate is turned on by control to melt the aluminum material, and then the motor is turned on by control. The output shaft rotates to drive the stirring frame on the rotating column to rotate to stir the aluminum liquid in the middle of the melting barrel. At the same time, the connecting plates on both sides rotate, so that the stirring plate on the rotating column revolves to stir the aluminum liquid at the edge of the melting barrel. The gear at the upper end of the rotating column is affected by the meshing relationship of the inner gear ring, so that the stirring plate on the rotating column rotates, and the aluminum liquid inside the melting barrel is fully stirred. Then, the solenoid valve is opened, and the chlorine liquid is added into the melting barrel. Then the solenoid valve is closed. The stirred aluminum liquid evaporates, and the chlorine liquid sublimates after reaction and enters the inside of the collection box through the connecting pipe, and the aluminum trichloride inside is taken out by opening the cover plate. The movable stirring mechanism can cover the entire area of ​​the melting furnace, ensuring uniform stirring and melting, improving the melting effect, and also improving production efficiency.

[0010] Secondly, the scraper brush frame at the lower end of the rotating column can rotate to scrape off the molten aluminum adhering to the inside of the melting barrel, thereby avoiding the waste of molten aluminum caused by adhering to the inner wall of the melting barrel.

[0011] Thirdly, by controlling to open the second solenoid valve, the aluminum liquid inside the melting barrel can be discharged from the discharge pipe, and the excess aluminum liquid inside can be discharged quickly.

[0012] Fourthly, the melting barrel inside the mounting frame can be quickly installed through the mounting hole, making the operation of the melting furnace more stable. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] The utility model is further described in detail below in conjunction with the accompanying drawings and specific implementation methods.

[0014] Figure 1 It is a schematic diagram of the structure of the utility model;

[0015] Figure 2 This is a schematic cross-sectional view of the melting barrel of the utility model;

[0016] Figure 3 It is a schematic diagram of the enlarged structure of point A of the utility model;

[0017] Figure 4 It is a schematic diagram of the front sectional structure of the melting barrel of the utility model.

[0018] In the figure: 101, mounting frame; 102, solenoid valve 1; 103, feed pipe; 104, melting barrel; 105, cover plate 1; 106, feed box; 107, cover plate 2; 108, collection box; 109, mounting hole; 110, connecting pipe; 111, solenoid valve 2; 112, discharge pipe; 113, heating plate; 201, motor; 202, stirring plate; 203, rotating column; 204, scraper frame; 205, rotating column; 206, stirring frame; 207, inner gear ring; 208, gear; 209, connecting plate; 301, control panel. DETAILED DESCRIPTION

[0019] In order to better understand the present invention, the content of the present invention is further clearly described below in conjunction with the embodiments, but the protection content of the present invention is not limited to the following embodiments. In the following description, a large number of specific details are given in order to provide a more thorough understanding of the present invention. However, it is obvious to those skilled in the art that the present invention can be implemented without one or more of these details.

[0020] like Figure 1 , 2 As shown in Figures 3 and 4, an aluminum chloride melting furnace comprises a mounting frame 101, a melting barrel 104 is arranged inside the mounting frame 101, a heating plate 113 is arranged in the interlayer inside the melting barrel 104, a feeding pipe 103 is arranged in the feeding hole opened at the upper end of the melting barrel 104, a solenoid valve 102 is connected in series in the middle of the feeding pipe 103, a feeding box 106 is arranged in the feeding port opened at the upper end of the melting barrel 104, a cover plate 105 is hinged at the upper end of the feeding box 106, and the melting A discharge pipe 112 is provided in the discharge hole opened at the lower end of the barrel 104, a solenoid valve 111 is connected in series in the middle of the discharge pipe 112, a collecting mechanism is provided at the upper end of the melting barrel 104, a stirring mechanism is provided inside the melting barrel 104, a connecting pipe 110 is provided in the connecting hole opened at the upper end of the melting barrel 104, a collecting box 108 is provided on the right side of the connecting pipe 110, the connecting pipe 110 is connected to the inner wall of the collecting box 108, and a cover plate 107 is hinged at the upper end of the collecting box 108 through a contract.

[0021] like Figure 1 , 2As shown in 3 and 4, a rotating column 205 is rotatably provided inside the melting barrel 104, and a plurality of stirring racks 206 are provided on the outer arc surface of the rotating column 205. A connecting plate 209 is fixedly sleeved on the upper end of the outer arc surface of the rotating column 205. Rotating columns 203 are rotatably provided on the left and right sides of the connecting plate 209, and a plurality of stirring blades 202 are evenly distributed on the outer arc surfaces of the two rotating columns 203. A gear 208 is fixedly sleeved on the upper end of the outer arc surfaces of the two rotating columns 203, and an inner gear 208 is provided on the top wall of the melting barrel 104. Ring 207, two gears 208 are meshed and connected with an inner gear ring 207, a scraper assembly is arranged at the lower end of the rotating column 205, and an electric drive unit for driving the rotating column 205 to rotate is arranged at the upper end of the melting barrel 104. The scraper assembly includes a scraper frame 204 arranged at the lower end of the rotating column 205, and the scraper frame 204 contacts the inner arc wall of the melting barrel 104. The electric drive unit includes a motor 201 arranged at the upper end of the melting barrel 104, and the output shaft of the motor 201 is connected to the upper end of the rotating column 205 through a coupling.

[0022] like Figure 1 As shown, a control panel 301 is disposed inside the mounting frame 101 , and the solenoid valve 1 102 , the solenoid valve 2 111 , the heating plate 113 and the motor 201 are all electrically connected to the control panel 301 .

[0023] The cover plate 105 is pulled open, and then the aluminum material is put into the melting barrel 104 from the feed box 106, and the cover plate 105 is closed to prevent the aluminum material from splashing when it is melted. Then, the control panel 301 is controlled to turn on the heating plate 113 to melt the aluminum material. Then, the control panel 301 is controlled to turn on the motor 201, and the output shaft rotates to drive the stirring frame 206 on the rotating column 205 to rotate to stir the aluminum liquid in the middle of the melting barrel 104. At the same time, the connecting plates 209 on both sides rotate, so that the stirring plate 202 on the rotating column 203 revolves to stir the aluminum liquid at the edge of the melting barrel 104, and the gear 208 at the upper end of the rotating column 203 is driven. The meshing relationship of the inner gear ring 207 is affected so that the stirring blade 202 on the rotating column 203 rotates, and the aluminum liquid inside the melting barrel 104 is fully stirred. At the same time, the scraper brush frame 204 at the lower end of the rotating column 205 rotates to scrape off the aluminum liquid adhering to the inside of the melting barrel 104 to avoid adhering to the inner wall of the melting barrel 104. Then, the solenoid valve 102 is opened through the control panel 301, and the chlorine liquid is added into the melting barrel 104. Then, the solenoid valve 102 is closed, and the stirred aluminum liquid evaporates, and the chlorine liquid sublimates after reaction and enters the inside of the collecting box 108 through the connecting pipe 110, and the aluminum trichloride inside is taken out by opening the cover plate 107.

[0024] When it is necessary to discharge the excess aluminum liquid inside, the control panel 301 is used to control the opening of the solenoid valve 111 so that the aluminum liquid inside the melting barrel 104 can be discharged from the discharge pipe 112 .

[0025] According to another embodiment of the present invention, Figure 1 As shown, a plurality of mounting holes 109 are provided inside the mounting frame 101 , and the melting barrel 104 inside the mounting frame 101 can be quickly installed through the mounting holes 109 .

[0026] Finally, it should be noted that the above embodiments are only used to illustrate the technical solution of the utility model rather than to limit it. Other modifications or equivalent substitutions made to the technical solution of the utility model by ordinary technicians in this field should be included in the scope of the claims of the utility model as long as they do not depart from the spirit and scope of the technical solution of the utility model.

Claims

1. An aluminum chloride melting furnace, comprising a mounting frame (101), characterized in that: A melting barrel (104) is arranged inside the mounting frame (101), a heating plate (113) is arranged in the interlayer inside the melting barrel (104), a feeding pipe (103) is arranged in the feeding hole opened at the upper end of the melting barrel (104), and a solenoid valve (102) is connected in series to the middle of the feeding pipe (103), a feeding box (106) is arranged in the feeding port opened at the upper end of the melting barrel (104), and a cover plate (105) is hinged at the upper end of the feeding box (106) through a hinge, a discharge pipe (112) is arranged in the discharge hole opened at the lower end of the melting barrel (104), and a solenoid valve (111) is connected in series to the middle of the discharge pipe (112), a collecting mechanism is arranged at the upper end of the melting barrel (104), and a stirring mechanism is arranged inside the melting barrel (104).

2. A kind of aluminum chloride melting furnace as claimed in claim 1, characterized in that: A connecting pipe (110) is arranged in the connecting hole opened at the upper end of the melting barrel (104), a collecting box (108) is arranged on the right side of the connecting pipe (110), the connecting pipe (110) is connected to the inner wall of the collecting box (108), and a cover plate 2 (107) is hingedly connected to the upper end of the collecting box (108).

3. A kind of aluminum chloride melting furnace as claimed in claim 1, characterized in that: A rotating column (205) is rotatably arranged inside the melting barrel (104), a plurality of stirring racks (206) are arranged on the outer arc surface of the rotating column (205), a connecting plate (209) is fixedly sleeved on the upper end of the outer arc surface of the rotating column (205), rotating columns (203) are rotatably arranged on the left and right sides of the connecting plate (209), a plurality of stirring blades (202) are evenly distributed on the outer arc surfaces of the two rotating columns (203), gears (208) are fixedly sleeved on the upper ends of the outer arc surfaces of the two rotating columns (203), an inner gear ring (207) is arranged on the top wall of the melting barrel (104), two gears (208) are meshedly connected with an inner gear ring (207), a scraping brush assembly is arranged at the lower end of the rotating column (205), and an electric drive unit for driving the rotating column (205) to rotate is arranged at the upper end of the melting barrel (104).

4. A kind of aluminum chloride melting furnace as claimed in claim 3, characterized in that: The scraper assembly comprises a scraper frame (204) arranged at the lower end of a rotating column (205), and the scraper frame (204) is in contact with the inner arc wall of the melting barrel (104).

5. A kind of aluminum chloride melting furnace as claimed in claim 3, characterized in that: The electric drive unit comprises a motor (201) arranged at the upper end of the melting barrel (104), and the output shaft of the motor (201) is connected to the upper end of the rotating column (205) through a coupling.

6. A kind of aluminum chloride melting furnace as claimed in claim 1, characterized in that: A plurality of mounting holes (109) are provided inside the mounting frame (101).

7. A kind of aluminum chloride melting furnace as claimed in claim 5, characterized in that: A control panel (301) is disposed inside the mounting frame (101), and the first solenoid valve (102), the second solenoid valve (111), the heating plate (113) and the motor (201) are all electrically connected to the control panel (301).