Brushless motor shell conveying and detecting device

By designing a brushless motor housing conveying and testing device that automatically grabs and places the housing, using a turntable, a table and a clamping mechanism, the problems of low production efficiency and high labor intensity caused by manual transfer are solved, and the housing is realized Efficient concentricity detection and automated delivery reduce production costs.

CN222231606UActive Publication Date: 2024-12-24INCORE TECH
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Patent Information

Application Number
CN202420863409.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-24
Publication Date
2024-12-24
Estimated Expiration
2034-04-24

AI Technical Summary

Technical Problem

The concentricity detection of existing brushless motor housings requires manual transfer and installation, which consumes time and effort, reduces production efficiency and increases labor intensity and time costs.

Method used

A brushless motor housing conveying detection device is designed, including a rotary wheel, a meter, a sensor, a detection column, a pneumatic chuck and a clamping mechanism. The concentricity detection is carried out by automatically grasping and placing the housing, and the push cylinder is used, The pull cylinder and jaws realize automatic conveying and detection of the housing.

Benefits of technology

It improves the efficiency of the pressing inspection of the case, reduces the labor intensity and time cost of manual transfer, realizes the automatic inspection and transportation of the case, and reduces the production time and labor cost.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to a brushless motor casing conveying and detecting device, which comprises a turntable and a molding table connected above the turntable and used for placing a casing, an inductor, a detecting column and a supporting leg are respectively arranged on the outer side of the turntable, the upper end of the supporting leg is connected with a transverse frame, a sliding block is movably connected inside the transverse frame, and the sliding block is movably connected with the turntable. The center of the transverse frame is connected with a push cylinder used for driving the sliding block to slide, the front surface of the sliding block is connected with a connecting plate, the two sides of the connecting plate are each connected with a clamping mechanism, each clamping mechanism comprises a pull cylinder and a claw cylinder connected with a piston rod of the pull cylinder, and a piston rod of each claw cylinder is connected with a clamping claw used for grabbing the machine shell. The brushless motor shell conveying and detecting device can automatically sense a shell workpiece sleeved on the table and synchronously grab and convey the shell workpiece to the detection column, concentricity detection and grab conveying are performed on the shell placed on the table through the detection column, the processing efficiency of shell grabbing, conveying and detecting is effectively improved, and the convenience of shell production is improved.
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Description

Technical Field

[0001] The utility model relates to a conveying detection device for a brushless motor casing. Background Art

[0002] The brushless motor is mainly composed of a motor body and a driver. During the production process of the brushless motor, the motor shaft and the casing generally need to be press-fitted and fixed through a sleeve to complete the molding of the brushless motor casing. After the press-fitting production of the brushless casing is completed, the casing needs to be subjected to corresponding concentricity testing. However, conventional testing generally involves removing the casing from the press-fitting equipment and moving it to the required testing device for installation. This method of manually moving and installing the casing for testing is not only time-consuming and labor-intensive, and reduces the production efficiency of the casing, but also requires workers to always pay attention to the production of the casing and move and install it, greatly increasing the labor intensity required for workers' production, reducing production and processing efficiency, and increasing the time cost of workers' processing and production. Utility Model Content

[0003] The utility model mainly solves the technical problems existing in the prior art, thereby providing a brushless motor casing conveying and detection device which can grab and store a press-assembled casing and automatically place it into a detection column for concentricity detection, thereby effectively improving the casing press-assembly detection efficiency.

[0004] The utility model is a brushless motor casing conveying and detecting device, comprising a turntable, and a molding table connected above the turntable for placing the casing, the outer side of the turntable is provided with an inductor, a detection column, a sensor and a support foot, the sensor and the inductor are respectively located on both sides of the detection column, and the inside of the detection column is provided with a pneumatic chuck for fixing the casing and a second motor for driving the casing to rotate, the upper end of the support foot is connected with a cross frame, the inside of the cross frame is movably connected with a slider, the center of the cross frame is connected with a push cylinder for driving the slider to slide, the front surface of the slider is connected with a connecting plate, the two sides of the connecting plate are respectively connected with two groups of clamping mechanisms, the clamping mechanism comprises a pull cylinder, and a claw cylinder connected to the pull cylinder piston rod, the piston rod of the claw cylinder is connected with a clamping claw for grabbing the casing.

[0005] Preferably, a sliding rod passing through the slider is connected in the center of the cross frame, and the sliding rod and the slider are slidably connected. A limiting rod for limiting the displacement of the slider is connected above the cross frame, so that the sliding of the slider can be guided by the sliding rod and the sliding of the slider can be limited by the limiting rod to avoid the problem of rotation during the movement of the slider.

[0006] Preferably, two sliding rods are provided, the push cylinder is connected to the inside of the cross frame and is located between the two sliding rods, the slider is a square structure, and the limit rod is located directly above the slider, so that the slider can be effectively guided and restricted by the two sliding rods, and the push cylinder is located between the two sliding rods and can effectively drive the slider, thereby ensuring the stability of the slider sliding and further preventing the possibility of the slider rotating through the square slider and the limit rod.

[0007] Preferably, the clamping mechanism is provided with two groups and is respectively located on both sides of the connecting plate, the inductor is located in front of the detection column, the sensor is located behind the detection column, and the sensor is electrically connected to the second motor and the pneumatic chuck, so that one group of clamping mechanisms can grab the housing, and the other group of clamping mechanisms can place the housing on the detection column, and then the pneumatic chuck grabs and fixes the core shaft in the center of the brushless motor housing, and drives the pneumatic chuck and the grasped housing to rotate through the second motor, so that the sensor arranged on the side of the detection column can rotate the rotating housing. And the core shaft connected to the center is used for beating detection to detect the concentricity of the casing and the core shaft. Through two sets of clamping mechanisms, the two casings can be grasped or placed respectively, so as to improve the casing conveying effect and the detection efficiency of the casing concentricity. The pneumatic chuck can be a three-jaw chuck, and three sets of claws for grasping the central core shaft of the casing are movably arranged above the pneumatic chuck. The sensor can be a concentricity measurement sensor. The center of the brushless motor casing is fixedly connected with the core shaft, the core shaft is embedded in the center of the detection column, and the casing is sleeved on the outside of the detection column.

[0008] Preferably, more than two molding tables are connected above the turntable, and a first motor is arranged below the turntable. The side transmission of the first motor is connected to a reducer connected to the turntable. The first motor is electrically connected to the sensor, the push cylinder, the pull cylinder, and the claw cylinder, so that the first motor drives the turntable to rotate by adjusting the speed and torque through the reducer. When the sensor senses the molding table on the turntable, it automatically controls the first motor to stop, and drives the push cylinder, the pull cylinder, and the claw cylinder to start in turn, so that the clamping claws in the clamping mechanism can grab and place the casing on the molding table.

[0009] Preferably, a clamp is connected to the piston rod of the claw cylinder, and an arc opening is arranged in the center of the clamp to facilitate the claw cylinder to control the clamp to grasp the casing. The setting of the arc opening increases the firmness and stability of the clamp grasping the casing, and the diameter of the arc opening is larger than the outer diameter of the casing.

[0010] Preferably, a reinforcing plate is connected above the claw cylinder, and the reinforcing plate is connected to the piston rod of the pull cylinder. The reinforcing plate increases the firmness of the claw cylinder connected to the piston rod of the pull cylinder, thereby avoiding shaking or material falling off that may occur when the claw cylinder grabs the casing.

[0011] The beneficial effects of the utility model are as follows: since a mold table is connected to the turntable, the turntable is driven to rotate by the first motor to transport the mold table and the casing on the mold table to the bottom of the clamping mechanism, and the push cylinder, the pull cylinder and the claw cylinder are started accordingly after the sensor signal is received, so that the claw cylinder in the clamping mechanism on one side of the connecting plate drives the clamping claw to grab and lift the casing on the mold table, and the claw cylinder in the clamping mechanism on the other side of the connecting plate drives the clamping claw to grab and lift the casing on the detection column, and the sliding block and the connected connecting plate are driven to slide by the push cylinder, so that the casing on the mold table can be placed on the detection column for temporary storage and inspection, and the casing on the original detection column that has been inspected is transported to the next process, so as to facilitate the automatic grabbing and storage inspection of the pressed casing, which changes the conventional casing that needs to be manually moved by workers. The labor intensity is reduced to avoid the process steps required for multiple clamping and extraction required for casing detection, effectively improving the convenience and labor efficiency of casing grasping, and a pneumatic chuck for grasping the casing and a second motor for driving the pneumatic chuck and the casing to rotate are respectively arranged in the center of the detection column, so that the casing can be grasped and rotated after being placed on the detection column, and the concentricity of the casing on the detection column is detected by the sensor on the side of the detection column, so that the claw cylinder can grasp the casing and place it on the detection column for automatic concentricity detection, and the detected casing is grasped and conveyed, so as to improve the detection and conveying efficiency of the casing, avoid the time required for the producer to manually move the brushless motor casing and install it on the external detection device, and effectively reduce the time cost and labor cost required for casing production and processing. BRIEF DESCRIPTION OF THE DRAWINGS

[0012] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0013] Figure 1 This is a schematic diagram of the overall structure of a brushless motor casing conveying detection device of the utility model;

[0014] Figure 2 This is a connection structure diagram of a clamping mechanism in a brushless motor housing conveying and detecting device of the utility model;

[0015] Figure 3 The utility model is a structural cross-sectional view of a detection column in a brushless motor casing conveying detection device. DETAILED DESCRIPTION

[0016] The preferred embodiments of the present invention are described in detail below in conjunction with the accompanying drawings so that the advantages and features of the present invention can be more easily understood by those skilled in the art, thereby making a clearer and more definite definition of the protection scope of the present invention.

[0017] like Figure 1 and Figure 3 The brushless motor casing conveying and detecting device shown in the figure comprises a turntable 1, and a molding table 11 connected above the turntable 1 for placing the casing, the outer side of the turntable 1 is provided with an inductor 61, a detection column 6, a sensor 62 and a support leg 21, the sensor 62 and the inductor 61 are respectively located on both sides of the detection column 6, and the inside of the detection column 6 is provided with a pneumatic chuck 64 for fixing the casing and a second motor 65 for driving the casing to rotate, the upper end of the support leg 21 is connected with a cross frame 2, the inside of the cross frame 2 is movably connected with a slider 41, the center of the cross frame 2 is connected with a push cylinder 3 for driving the slider 41 to slide, the front surface of the slider 41 is connected with a connecting plate 4, and two groups of clamping mechanisms 5 are respectively connected on both sides of the connecting plate 4, the clamping mechanism 5 comprises a pull cylinder 51, and a claw cylinder 52 connected to the piston rod of the pull cylinder 51, and the piston rod of the claw cylinder 52 is connected with a clamping claw 53 for grabbing the casing.

[0018] A sliding rod 22 penetrating the slider 41 is connected to the center of the cross frame 2, and the sliding rod 22 is slidably connected to the slider 41. A limiting rod 21 for limiting the displacement of the slider 41 is connected to the top of the cross frame 2, so that the sliding of the slider 41 can be guided by the sliding rod 22, and the sliding of the slider 41 is limited by the limiting rod 21, so as to avoid the problem of rotation of the slider 41 during the movement of the slider 41.

[0019] There are two sliding rods 22, and the push cylinder 3 is connected to the inside of the cross frame 2 and is located between the two sliding rods 22. The slider 41 is a square structure, and the limit rod 21 is located directly above the slider 41, so that the slider 41 can be effectively guided and restricted by the two sliding rods 22. The push cylinder 3 is located between the two sliding rods 22 and can effectively drive the slider 41, thereby ensuring the stability of the sliding of the slider 41, and further preventing the possibility of rotation of the slider 41 through the square slider 41 and the limit rod 21.

[0020] The clamping mechanism 5 is provided with two groups and is respectively located on both sides of the connecting plate 4, the inductor 61 is located in front of the detection column 6, the sensor 62 is located behind the detection column 6, and the sensor 62 is electrically connected to the second motor 65 and the pneumatic chuck 64, so that one group of clamping mechanisms 5 can grab the housing, and the other group of clamping mechanisms 5 can place the housing on the detection column 6, and then the pneumatic chuck 64 grabs and fixes the core shaft in the center of the brushless motor housing, and drives the pneumatic chuck 64 and the grasped housing to rotate through the second motor 65, so that the sensor 62 arranged on the side of the detection column 6 can The rotating casing and the core shaft connected in the center are tested for runout to detect the concentricity of the casing and the core shaft. The two casings can be respectively grasped or placed by two sets of clamping mechanisms 5, thereby improving the casing conveying effect and the detection efficiency of the casing concentricity. The pneumatic chuck 64 can be a three-jaw chuck, and three sets of claws 63 for grasping the central core shaft of the casing are movably arranged above the pneumatic chuck 64. The sensor 62 can be a concentricity measurement sensor. The center of the brushless motor casing is fixedly connected with a core shaft, which is embedded in the center of the detection column 6, and the casing is sleeved on the outside of the detection column 6.

[0021] There are more than two molding tables 11 connected above the turntable 1, and a first motor 12 is arranged below the turntable 1. The side transmission of the first motor 12 is connected to a reducer 13 connected to the turntable 1. The first motor 12 is electrically connected to the sensor 61, the push cylinder 3, the pull cylinder 51, and the claw cylinder 52, so that the first motor 12 drives the turntable 1 to rotate by adjusting the speed and torque through the reducer 13. When the sensor 61 senses the molding table 11 on the turntable 1, it automatically controls the first motor 12 to stop, and drives the push cylinder 3, the pull cylinder 51 and the claw cylinder 52 to start in turn, so that the clamping claw 53 in the clamping mechanism 5 can grab and place the casing on the molding table 11.

[0022] A clamping claw 53 is connected to the piston rod of the claw cylinder 52, and an arc opening 531 is arranged in the center of the clamping claw 53, so that the claw cylinder 52 can control the clamping claw 53 to grab the casing. The arrangement of the arc opening 531 increases the firmness and stability of the clamping claw 53 grabbing the casing, and the diameter of the arc opening 531 is larger than the outer diameter of the casing.

[0023] A reinforcing plate 54 is connected above the claw cylinder 52, and the reinforcing plate 54 is connected to the piston rod of the pull cylinder 51. The reinforcing plate 54 increases the firmness of the claw cylinder 52 connected to the piston rod of the pull cylinder 51, thereby avoiding the problem of shaking or material falling off that may occur when the claw cylinder 52 grabs the casing.

[0024] The brushless motor casing conveying and detecting device drives the turntable 1 to rotate by the first motor 12, so that the turntable 1 drives the molding table 11 to press-fit the casing, and after the sensor 61 detects the pressed casing, the first motor 12 is controlled to stop and the clamping mechanism 5 is operated, so that the pulling cylinder 51 on the connecting plate 4 close to the turntable 1 side descends, and drives the clamping claw 53 to grab the casing on the molding table 11 through the claw cylinder 52, and the pulling cylinder 51 on the connecting plate 4 close to the detection column 6 side descends, and drives the clamping claw 53 to grab the casing on the detection column 6 through the claw cylinder 52, and then the pulling cylinder 51 on the surface of the connecting plate 4 is synchronously lifted to extract the casing; then the slider 41 is driven to slide in the center of the slide rod 22 through the push cylinder 3, so that the connecting plate 4 drives the clamping mechanism 5 and the clamped casing to move, so as to facilitate the connection plate 4 close to the turntable 1 side. The housing clamped by the clamping mechanism 5 moves to the top of the detection column 6, and another clamping mechanism 5 on the connecting plate 4 sends the housing on the detection column 6 out of the detection column 6, and then the pulling cylinder 51 is lowered, and the claw cylinder 52 is driven to control the clamping claw 53 to release the grip of the housing, so that the housing gripped on the molding table 11 can be placed on the detection column 6 for concentricity detection, that is, the pneumatic chuck 64 inside the detection column 6 drives the claw 63 to grasp the core shaft in the brushless motor housing for fixation, and drives the pneumatic chuck 64 to rotate through the second motor 65 to drive the fixed housing to rotate, and then the sensor 62 on the side of the detection column 6 monitors the vibration of the housing surface to detect the concentricity of the housing and the core shaft after installation. After the detection is completed, the housing on the detection column 6 is grabbed by the claw cylinder 52 in the clamping mechanism 5 and placed in the next process for processing.

[0025] The beneficial effects of the utility model are as follows: since a mold table is connected to the turntable, the turntable is driven to rotate by the first motor to transport the mold table and the casing on the mold table to the bottom of the clamping mechanism, and the push cylinder, the pull cylinder and the claw cylinder are started accordingly after the sensor signal is received, so that the claw cylinder in the clamping mechanism on one side of the connecting plate drives the clamping claw to grab and lift the casing on the mold table, and the claw cylinder in the clamping mechanism on the other side of the connecting plate drives the clamping claw to grab and lift the casing on the detection column, and the sliding block and the connected connecting plate are driven to slide by the push cylinder, so that the casing on the mold table can be placed on the detection column for temporary storage and inspection, and the casing on the original detection column that has been inspected is transported to the next process, so as to facilitate the automatic grabbing and storage inspection of the pressed casing, which changes the conventional casing that needs to be manually moved by workers. The labor intensity is reduced to avoid the process steps required for multiple clamping and extraction required for casing detection, effectively improving the convenience and labor efficiency of casing grasping, and a pneumatic chuck for grasping the casing and a second motor for driving the pneumatic chuck and the casing to rotate are respectively arranged in the center of the detection column, so that the casing can be grasped and rotated after being placed on the detection column, and the concentricity of the casing on the detection column is detected by the sensor on the side of the detection column, so that the claw cylinder can grasp the casing and place it on the detection column for automatic concentricity detection, and the detected casing is grasped and conveyed, so as to improve the detection and conveying efficiency of the casing, avoid the time required for the producer to manually move the brushless motor casing and install it on the external detection device, and effectively reduce the time cost and labor cost required for casing production and processing.

[0026] The above is only a specific implementation of the utility model, but the protection scope of the utility model is not limited thereto. Any changes or substitutions that are not conceived through creative work should be included in the protection scope of the utility model. Therefore, the protection scope of the utility model should be based on the protection scope defined in the claims.

Claims

1. A brushless motor housing conveying detection device, characterized in that: It includes a turntable, and a molding table connected to the top of the turntable for placing a casing, the outer side of the turntable is provided with an inductor, a detection column, a sensor and a support foot, the sensor and the inductor are respectively located on both sides of the detection column, and the inside of the detection column is provided with a pneumatic chuck for fixing the casing and a second motor for driving the casing to rotate, the upper end of the support foot is connected to a cross frame, the inside of the cross frame is movably connected with a slider, the center of the cross frame is connected with a push cylinder for driving the slider to slide, the front surface of the slider is connected with a connecting plate, the two sides of the connecting plate are respectively connected with two groups of clamping mechanisms, the clamping mechanism includes a pull cylinder, and a claw cylinder connected to the pull cylinder piston rod, the piston rod of the claw cylinder is connected with a clamping claw for grasping the casing.

2. A brushless motor housing conveying detection device according to claim 1, characterized in that: A sliding rod penetrating the slider is connected to the center of the cross frame, the sliding rod is connected to the slider in a sliding cooperation manner, and a limiting rod for limiting the displacement of the slider is connected to the top of the cross frame.

3. A brushless motor housing conveying detection device according to claim 2, characterized in that: Two sliding rods are provided, the push cylinder is connected to the inside of the cross frame and is located between the two sliding rods, the sliding block is a square structure, and the limit rod is located directly above the sliding block.

4. A brushless motor housing conveying detection device according to claim 1, characterized in that: The clamping mechanism is provided with two groups and is respectively located on both sides of the connecting plate. The inductor is located in front of the detection column, and the sensor is located behind the detection column. The sensor is electrically connected to the second motor and the pneumatic chuck.

5. A brushless motor housing conveying detection device according to claim 4, characterized in that: More than two molding tables are connected above the turntable, and a first motor is arranged below the turntable. The side transmission of the first motor is connected to a reducer connected to the turntable, and the first motor is electrically connected to the sensor, the push cylinder, the pull cylinder, and the claw cylinder.

6. A brushless motor housing conveying detection device according to claim 5, characterized in that: A clamping claw is connected to the piston rod of the claw cylinder, and an arc opening is arranged at the center of the clamping claw.

7. A brushless motor housing conveying detection device according to claim 6, characterized in that: A reinforcing plate is connected above the claw cylinder, and the reinforcing plate is connected to the piston rod of the pull cylinder.