Laser cutting machine testing tool

The laser cutting machine test fixture addresses the issue of low universality by allowing adjustable span and dual drive mechanisms, ensuring versatile and stable testing across diverse machine models with enhanced adaptability and protection.

CN222231710UActive Publication Date: 2024-12-24JINAN BODOR LASER CO LTD
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Patent Information

Application Number
CN202420377296.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-02-28
Publication Date
2024-12-24
Estimated Expiration
2034-02-28

AI Technical Summary

Technical Problem

Existing laser cutting machine testing tools lack universality and are not adjustable to different machine models, leading to high costs, low utilization rates, and space occupancy due to the need for various tooling specifications.

Method used

A laser cutting machine test fixture with a base assembly comprising a fixed and mobile base, adjustable rails, and drive assemblies that allow for stepless adjustment of the span, dual drive mechanism, and segmented workbench support to accommodate various machine models, enhancing versatility and stability.

Benefits of technology

The fixture provides versatile and stable testing across different machine models, reducing noise, preventing collision damage, and protecting components from wear, while optimizing movement efficiency and adaptability to uneven surfaces.

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Abstract

The utility model provides a laser cutting machine testing tool, which relates to the field of laser cutting machine testing, and adopts the scheme that a base assembly comprises a fixed base and a movable base, an adjusting guide rail is arranged at the lower part of the movable base, the adjusting guide rail is arranged at one side of the fixed base, and the adjusting guide rail is arranged at the other side of the fixed base; an adjusting driving assembly is connected to the movable base, a workbench assembly is arranged between the fixed base and the movable base and used for supporting materials to be cut, testing guide rails are arranged on the fixed base and the movable base and used for supporting a cross beam to be tested to move, and the testing guide rails are arranged on the fixed base and the movable base and used for supporting the cross beam to be tested to move. The length direction of the testing guide rail is perpendicular to the length direction of the adjusting guide rail, and a testing driving assembly is arranged on the fixed base and / or the movable base. The test bed is high in generalization, the span can be adjusted, and the test bed can be used for testing various machine types.
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Description

Technical Field

[0001] The utility model relates to the field of laser cutting machine testing, in particular to a laser cutting machine testing tool. Background Art

[0002] Laser processing technology is an advanced manufacturing technology, and laser cutting is part of the laser processing application field. Laser cutting is the world's most advanced cutting process, with the advantages of precision manufacturing, flexible cutting, special-shaped processing, one-time forming, fast speed and high efficiency. Laser cutting technology mainly uses a high-power density laser beam to irradiate the material to be cut, and obtains high power density at the focus of the beam, so that the material is quickly heated to the vaporization temperature and evaporates to form holes. As the beam moves on the material, the holes continuously form a very narrow slit to complete the cutting of the material.

[0003] In the prior art, in order to ensure the high-quality operation of the laser cutting machine, the laser cutting machine needs to be tested before it leaves the factory to ensure that the performance and quality of the equipment meet the requirements and to ensure its normal use and long-term stable operation. Among them, one of the important test items is to detect the movement accuracy of the laser cutting head assembly and the beam and the switching accuracy of the laser cutting assembly; the commonly used detection method is to install the laser cutting head assembly and the beam on a test fixture and perform multiple tests.

[0004] However, there are many types of laser cutting machines, many of which are non-standard models. Different types of laser cutting machines have different spans, and the existing test tooling has low universality and cannot be adjusted according to the span of the machine model. It is necessary to equip test tooling of various specifications to meet the inspection requirements of various machine models. This greatly increases the testing cost of the cutting machine, and also results in a low utilization rate of the test tooling. In addition, the storage of various tooling occupies a large amount of workshop space. Utility Model Content

[0005] In order to solve the technical problem of low universality of laser cutting machine testing tooling in the above-mentioned prior art, the utility model provides a laser cutting machine testing tooling with high universality and adjustable span, which can meet the testing needs of various machine models.

[0006] The technical solution adopted by the utility model to solve the above technical problems is: a laser cutting machine test fixture, the base assembly includes a fixed base and a mobile base, the lower part of the mobile base is provided with an adjustment rail, the adjustment rail is provided on one side of the fixed base, the mobile base is connected with an adjustment drive assembly, a workbench assembly is provided between the fixed base and the mobile base, the workbench assembly is used to support the material to be cut, the fixed base and the mobile base are both provided with a test rail, the test rail is used to support the movement of the beam to be tested, the length direction of the test rail is perpendicular to the length direction of the adjustment rail, and the fixed base and / or the mobile base are provided with a test drive assembly. By adopting the form of matching the mobile base and the fixed base, the span of the test fixture can be adjusted steplessly, so that the fixture can be matched with the spans of various beams to be tested, greatly improving the versatility.

[0007] Furthermore, the adjustment drive assembly includes an adjustment motor, a gear 1 and an adjustment rack, wherein the adjustment motor is arranged on the mobile base, the adjustment motor is connected to the gear 1, the gear 1 is meshed with the adjustment rack, and the adjustment rack is arranged on the adjustment guide rail. Through the cooperation of the gear 1 and the adjustment rack, the accuracy and stability of the movement of the mobile base can be improved, and the noise can be reduced.

[0008] Furthermore, the two ends of the lower part of the mobile base are respectively provided with the adjustment rails, the two adjustment drive assemblies are provided with two, and the two adjustment motors are respectively provided at the two ends of the mobile base. By providing two sets of adjustment drive assemblies and adjustment rails, dual drive of the mobile base is realized, thereby improving the moving efficiency and moving stability of the mobile base.

[0009] Further, the lower part of the adjustment rail is provided with an adjustment foot 1. The distance between the adjustment rail and the ground can be adjusted by adjusting the foot 1 to adapt to uneven ground.

[0010] Furthermore, a buffer block is provided on one end of the adjustment rail away from the fixed base, so as to prevent the mobile base from moving out of control and causing collision damage.

[0011] Furthermore, the workbench assembly includes a support frame and a cutting table, the cutting table is arranged on the upper part of the support frame, the support frame and the cutting table are both segmented structures, and the support frame and the cutting table are arranged in segments along the length direction of the adjustment guide rail. By arranging the cutting table and the support frame into segmented structures, they can be adjusted along with the span of the tooling, thereby achieving full-width support for the material and avoiding affecting the test results.

[0012] Furthermore, the support frame includes a support leg, and a second adjusting foot is arranged at the lower part of the support leg. By adjusting the height of the support frame by adjusting the second adjusting foot, on the one hand, it can adapt to uneven ground, and on the other hand, it can adjust the height of the cutting table, thereby increasing the adaptability of the tooling to the processing range of different machine models.

[0013] Furthermore, a protective cover is provided on the upper part of the adjustment guide rail, the protective cover is located between the movable base and the fixed base, and the protective cover is a telescopic protective cover. The protective cover effectively protects the adjustment guide rail to prevent the adjustment guide rail from being worn by the residue generated by cutting.

[0014] Furthermore, a dust cover is provided on the upper part of the adjustment guide rail, and the dust cover adopts an accordion cover. One end of the dust cover is connected to the movable base, and the other end of the dust cover is connected to the adjustment guide rail.

[0015] Furthermore, the test drive assembly includes a test motor, gear 2 and a test rack. The test motor can be connected to the beam to be tested. The test motor is connected to gear 2, and gear 2 is meshed with a corresponding test rack. The test rack is arranged on the movable base and / or the fixed base.

[0016] It can be seen from the above technical solutions that the utility model has the following advantages:

[0017] The utility model provides a laser cutting machine test fixture. By adopting the form of matching a mobile base and a fixed base, the span of the test fixture can be adjusted steplessly, and the fixture can be matched with the spans of various beams to be tested, greatly improving the versatility; by matching a gear and an adjustment rack, the accuracy and stability of the movement of the mobile base can be improved, and the noise can be reduced; by setting two groups of adjustment drive components and adjustment guide rails, the dual drive of the mobile base can be realized, and the movement efficiency and movement stability of the mobile base can be improved; by adjusting the first foot, the distance of the adjustment guide rail from the ground can be adjusted to adapt to uneven ground; by using a buffer block, the mobile base can be prevented from being out of control and causing collision damage; by setting the cutting table and the support frame into a segmented structure, the span of the fixture can be adjusted, and the full-width support of the material can be achieved to avoid affecting the test results; by setting the second adjustment foot to adjust the height of the support frame, on the one hand, it can adapt to uneven ground, and on the other hand, it can adjust the height of the cutting table, thereby increasing the adaptability of the fixture to the processing range of different machine models; by using a protective cover, the adjustment guide rail is effectively protected to avoid the wear of the adjustment guide rail by the residue generated by cutting. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] In order to more clearly illustrate the technical solution of the utility model, the drawings required for use in the description will be briefly introduced below. Obviously, the drawings in the following description are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0019] Figure 1 It is a structural schematic diagram of a specific implementation method of the utility model.

[0020] Figure 2 It is a schematic diagram of the assembly structure of a specific implementation method of the utility model, a beam to be measured, and a laser cutting head component.

[0021] Figure 3 It is a schematic diagram of the assembly structure of the mobile base, the adjustment motor, the test guide rail and the test rack in the specific implementation mode of the utility model.

[0022] Figure 4 It is a structural schematic diagram of a workbench assembly in a specific implementation manner of the utility model.

[0023] In the figure, 1. Ground; 2. Adjustment guide rail; 3. Moving base; 4. Fixed base; 5. Adjustment motor; 6. Connecting plate; 7. Adjustment foot 1; 11. Adjustment seat; 12. Dust cover; 13. Fixed plate; 14. Protective cover; 15. Cutting table; 16. Support frame; 17. Laser cutting head; 18. Support leg; 19. Adjustment foot 2; 20. Test guide rail; 21. Test rack; 23. Beam to be tested. DETAILED DESCRIPTION

[0024] In order to make the purpose, features and advantages of the utility model more obvious and easy to understand, the technical scheme of the utility model will be clearly and completely described below in combination with the drawings in the specific embodiment. Obviously, the embodiments described below are only part of the embodiments of the utility model, not all of them. Based on the embodiments in this patent, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of this patent.

[0025] like Figure 1 and Figure 2As shown, this specific embodiment provides a laser cutting machine test fixture, including a base assembly and a workbench assembly; wherein, the base assembly includes a fixed base 4 and a movable base 3, an adjustment guide rail 2 is arranged at the lower part of the movable base 3, the adjustment guide rail 2 is arranged on one side of the fixed base 4, an adjustment drive assembly is connected to the movable base 3, the movable base 3 can move along the adjustment guide rail 2, the fixed base 4 is arranged on the ground 1, a workbench assembly is arranged between the fixed base 4 and the movable base 3, the workbench assembly is used to support the material to be cut, and the fixed base 4 and the movable base 3 are both provided with a test rail 20, the test rail 20 is used to support the movement of the beam 23 to be tested, and the length direction of the test rail 20 is perpendicular to the length direction of the adjustment rail 2. In this specific embodiment, a mounting plate can be movably provided on both test rails 20, and a beam mounting hole is provided on the mounting plate for connecting with the beam 23 to be tested, a test drive assembly is arranged on the fixed base 4 and / or the movable base 3, and the test drive assembly is arranged on the corresponding mounting plate, and the setting of the test drive assembly should be the same according to the actual driving condition of the beam 23 to be tested. By adopting the form of cooperation between the movable base 3 and the fixed base 4, the span of the test fixture can be adjusted steplessly, so that the fixture can be matched with the spans of various beams 23 to be tested, greatly improving the versatility.

[0026] like Figures 1 to 3 As shown, in order to ensure the smoothness and accuracy of the movement of the mobile base 3, in this specific embodiment, the adjustment drive assembly includes an adjustment motor 5, the adjustment motor 5 is arranged on the mobile base 3, the adjustment motor 5 is connected to the mobile base 3 through a connecting plate 6, the adjustment motor 5 is connected to a gear 1, the gear 1 is meshed with an adjustment rack, the adjustment rack is arranged on the adjustment guide rail 2, and there are two adjustment drive assemblies, the two adjustment motors 5 are respectively arranged at both ends of the mobile base 3, and the two ends of the lower part of the mobile base 3 are respectively provided with adjustment guide rails 2; by using gear rack drive, noise can also be reduced; an adjustment foot 7 is arranged at the lower part of the adjustment guide rail 2, and the distance of the adjustment guide rail 2 from the ground can be adjusted by adjusting the foot 7 to adapt to the uneven ground 1; a mounting seat is arranged on the end of the adjustment guide rail 2 away from the fixed base 4, and a buffer block is arranged on the mounting seat. The buffer block is made of rubber material, and the buffer block is used to prevent the mobile base 3 from moving out of control and causing collision damage.

[0027] like Figure 4As shown, in order to achieve full-width support for cutting materials of different sizes, in this specific embodiment, the workbench assembly includes a support frame 16 and a cutting table 15, and the cutting table 15 is arranged on the upper part of the support frame 16. The support frame 16 and the cutting table 15 are both segmented structures, that is, the support frame 16 includes a plurality of supporting sub-frames, and the cutting table 15 includes a plurality of sub-tables. The support frame 16 and the cutting table 15 are both segmentedly arranged along the length direction of the adjustment guide rail 2. By arranging the cutting table 15 and the support frame 16 into a segmented structure, they can be adjusted along with the adjustment of the span of the tooling to achieve full-width support for the material and avoid affecting the test results. In this specific embodiment, the support frame 16 includes a basic bracket and a supporting sub-frame, and the cutting table 15 includes a basic table and a sub-table. The dimensions of the middle base bracket and the base table are the dimensions required by the smallest test model. The lengths of the support sub-frame and the sub-table along the length direction of the adjustment guide rail 2 are both 1 meter. By adopting a distance of 1 meter, on the one hand, the requirement of being close to the span of the beam 23 to be tested after splicing is met, and it is not too long or too short. On the other hand, the number of support sub-frames and sub-tables is not too large, which is convenient for storage and management; the support sub-frame is not connected to the fixed base 4, and can be placed between the two debugging guide rails; and the support sub-frame includes a support leg 18, and an adjustment foot 19 is arranged at the lower part of the support leg 18. By setting the adjustment foot 19, the height of the support frame 16 is adjusted. On the one hand, it can adapt to the uneven ground 1, and on the other hand, it can adjust the height of the cutting table 15, thereby increasing the adaptability of the tooling to the processing range of different models.

[0028] like Figure 1 As shown, in order to protect the debugging guide rail, a protective cover 14 is provided on the upper part of the adjustment guide rail 2, and the protective cover 14 is located between the movable base 3 and the fixed base 4. The protective cover 14 is a telescopic protective cover 14, and the adjustment guide rail 2 is effectively protected by the protective cover 14 to prevent the adjustment guide rail 2 from being worn by the residue generated by cutting; the telescopic protective cover 14 is a prior art, and its structure is no longer described; in order to prevent the adjustment guide rail 2 from dust, a dust cover 12 is provided on the upper part of the adjustment guide rail 2, and the dust cover 12 adopts an accordion cover and can be retracted. One end of the dust cover 12 is connected to the movable base 3 through a fixed plate 13, and the other end of the dust cover 12 is connected to the end of the adjustment guide rail 2.

[0029] In this specific embodiment, the test drive assembly includes a test motor, gear 2 and a test rack 21. The test motor can be connected to the beam 23 to be tested. The test motor is connected to gear 2, which meshes with the corresponding test rack 21. The test rack 21 is arranged on the mobile base 3 and / or the fixed base 4. In this specific embodiment, a test motor and a test rack 21 are arranged on the mobile base 3 and the fixed base 4. Two test motors are arranged and are respectively installed and connected to the corresponding ends of the beam 23 to be tested through corresponding mounting plates. In order to protect the test guide rail 20, protective plates are arranged on the fixed base 4 and the mobile base 3, and the protective plates are located on the upper part of the test guide rail 20.

[0030] In this specific embodiment, the debugging motor and the test motor both include a connected motor and a reducer, wherein the reducers are both provided with flanges, and the flanges are provided with straight slot holes for bolt connection. By adopting straight slot holes, it is possible to avoid errors affecting the installation; the adjustment rack adopts a helical rack with a higher load-bearing capacity; the adjustment foot 7 is arranged on the embedded part, and the embedded part is arranged in the ground 1; the fixed base 4 is arranged on the ground 1 through embedded bolts; the adjustment guide rail 2 is also provided with an adjustment seat 11, which can adjust the straightness of the test guide rail 20 to ensure smooth movement and movement accuracy; buffer blocks are also arranged at both ends of the test guide rail 20 through the mounting seat.

[0031] The working process of this laser cutting machine test tooling is:

[0032] First, adjust the position of the movable base 3 according to the span of the beam 23 to be tested, and lock the position of the movable base 3 by adjusting the motor 5 and the gear 1, then install the workbench assembly to ensure that the size of the workbench assembly is compatible with the span of the beam 23 to be tested; connect both ends of the beam 23 to be tested to the mounting plate; make electrical connections; perform an idle run test on the beam 23 to be tested, and control the laser cutting head 17 to move and perform cutting operations.

[0033] From the above specific implementations, it can be seen that the utility model has the following beneficial effects:

[0034] 1. By adopting the form of cooperation between the three mobile bases and the fixed base 4, the span of the test fixture can be adjusted steplessly, so that the fixture can match the span of various beams 23 to be tested, greatly improving the versatility;

[0035] 2. Through the cooperation of the gear 1 and the adjustment rack, the accuracy and stability of the movement of the mobile base 3 can be improved, and the noise can be reduced;

[0036] 3. By setting two sets of adjustment drive components and adjustment guide rails 2, dual drive of the mobile base 3 is realized, thereby improving the movement efficiency and movement stability of the mobile base 3;

[0037] 4. The distance between the guide rail 2 and the ground can be adjusted by adjusting the foot 7 to adapt to the uneven ground 1;

[0038] 5. Use the buffer block to prevent the mobile base 3 from moving out of control and causing collision damage;

[0039] 6. By setting the cutting table 15 and the support frame 16 into a segmented structure, the structure can be adjusted along with the span of the tooling, thereby achieving full-width support for the material and avoiding affecting the test results;

[0040] 7. The height of the support frame 16 can be adjusted by setting the second adjusting foot 19, which can adapt to the uneven ground 1 on the one hand, and can adjust the height of the cutting table 15 on the other hand, thereby increasing the adaptability of the tooling to the processing range of different machine models;

[0041] 8. The protective cover 14 and the dust cover 12 are used to effectively protect the adjustment guide rail 2, so as to prevent the adjustment guide rail 2 from being worn by the residues generated by cutting.

[0042] The above description of the disclosed embodiments enables those skilled in the art to implement or use the present invention. Various modifications to these embodiments will be apparent to those skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the present invention. Therefore, the present invention will not be limited to the embodiments shown herein, but will conform to the widest scope consistent with the principles and novel features disclosed herein.

Claims

1. A laser cutting machine test fixture, comprising a base assembly, characterized in that: The base assembly comprises a fixed base (4) and a movable base (3); an adjustment rail (2) is arranged at the lower part of the movable base (3); the adjustment rail (2) is arranged on one side of the fixed base (4); an adjustment drive assembly is connected to the movable base (3); a workbench assembly is arranged between the fixed base (4) and the movable base (3); the workbench assembly is used to support materials to be cut; a test rail (20) is arranged on both the fixed base (4) and the movable base (3); the test rail (20) is used to support the movement of a beam to be tested; the length direction of the test rail (20) is perpendicular to the length direction of the adjustment rail (2); and a test drive assembly is arranged on the fixed base (4) and / or the movable base (3).

2. The laser cutting machine testing tool as claimed in claim 1, characterized in that: The adjustment drive assembly comprises an adjustment motor (5), a gear one and an adjustment rack. The adjustment motor (5) is arranged on a movable base (3). The adjustment motor (5) is connected to a gear one, which meshes with the adjustment rack. The adjustment rack is arranged on an adjustment guide rail (2).

3. The laser cutting machine testing tool as claimed in claim 2, characterized in that: Adjustment guide rails (2) are respectively arranged at the two ends of the lower part of the movable base (3), two adjustment drive assemblies are arranged, and two adjustment motors (5) are respectively arranged at the two ends of the movable base (3).

4. The laser cutting machine testing tool as claimed in claim 3, characterized in that: An adjusting foot (7) is arranged at the lower part of the adjusting guide rail (2).

5. The laser cutting machine testing tool as claimed in claim 4, characterized in that: A buffer block is provided on one end of the adjustment guide rail (2) away from the fixed base (4).

6. The laser cutting machine testing tool as described in any one of claims 1 to 5, characterized in that: The workbench assembly comprises a support frame (16) and a cutting table (15), wherein the cutting table (15) is arranged on the upper part of the support frame (16), and both the support frame (16) and the cutting table (15) are segmented structures, and the support frame (16) and the cutting table (15) are arranged in segments along the length direction of the adjustment guide rail (2).

7. The laser cutting machine testing tool as claimed in claim 6, characterized in that: The support frame (16) comprises a support leg (18), and a second adjusting foot (19) is arranged at the lower part of the support leg (18).

8. The laser cutting machine testing tool as claimed in claim 6, characterized in that: A protective cover (14) is arranged on the upper part of the adjustment guide rail (2); the protective cover (14) is located between the movable base (3) and the fixed base (4); and the protective cover (14) is a telescopic protective cover (14).

9. The laser cutting machine testing tool as claimed in claim 6, characterized in that: A dust cover (12) is arranged on the upper part of the adjustment guide rail (2), one end of the dust cover (12) is connected to the movable base (3), and the other end of the dust cover (12) is connected to the adjustment guide rail (2).

10. The laser cutting machine testing tool as claimed in claim 6, characterized in that: The test drive assembly comprises a test motor, a second gear and a test rack (21); the test motor can be connected to a beam to be tested; the test motor is connected to the second gear; the second gear is meshed with a corresponding test rack (21); the test rack (21) is arranged on a movable base (3) and / or a fixed base (4).