Carbon contact strip abrasion testing device
By using high-speed rotating steel wheels and moving clamping components in the carbon skateboard wear test device, the high-speed wear route of the carbon skateboard is simulated, and the problems of low wear strength and poor test effect in the prior art are solved, and efficient wear is achieved test.
Patent Information
- Application Number
- CN202420674446.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-02
- Publication Date
- 2024-12-24
- Estimated Expiration
- 2034-04-02
AI Technical Summary
The wear strength of the existing carbon skateboard wear test devices is not high, making it difficult to simulate the changes in wear routes during actual use, resulting in poor testing results.
A carbon skateboard wear testing device including a high-speed wear assembly and a moving clamping assembly is designed to simulate friction objects using high-speed rotating steel wheels, and move the carbon skateboard back and forth by moving the clamping assembly to simulate a high-speed changing wear route.
It improves the strength and authenticity of wear tests, increases the wear area of carbon skateboards, and significantly improves the effect of wear tests.
Smart Images

Figure CN222232260U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of carbon slide plate testing, and more specifically to a carbon slide plate wear testing device. Background Art
[0002] The carbon slide plate is a key component for the train to obtain electricity from the power supply contact network. It is installed at the top of the pantograph and directly contacts the contact network wire. It is usually made of graphite. Its function is to transmit the 1500V high-voltage electricity of the power grid to the train, and then convert the high-voltage electricity into 380V, 220V, 110V and other voltages through the inverter to provide power, air conditioning, lighting and other functions for the train;
[0003] Before the carbon skateboard is put into use, it is necessary to conduct a wear test on the carbon skateboard sample to determine whether its surface wear resistance can meet the use standard. The surface of the carbon skateboard is worn by the test device, and the wear resistance of the carbon skateboard is evaluated based on the wear amount and surface roughness.
[0004] The existing carbon slide wear test device generally uses a simple wear tool to wear the surface, which is difficult to achieve high-speed wear and continuous wear, resulting in low wear intensity; and it is difficult to simulate the changes in the wear path during actual use, resulting in poor wear test results. In view of this, we propose a carbon slide wear test device. Utility Model Content
[0005] 1. Technical issues to be solved
[0006] The utility model aims to provide a carbon slide wear test device to solve the problems of low wear strength and poor wear test effect in the above background technology.
[0007] 2. Technical solution
[0008] A carbon slide wear testing device comprises a high-speed wear component and a mobile clamping component;
[0009] The high-speed wear assembly includes a motor support frame, a switch is provided on the side wall of the motor support frame, a rotating motor is provided on the top surface of the motor support frame, the power output end of the switch is electrically connected to the rotating motor, the power output end of the rotating motor is connected to a rotating shaft, the rotating shaft passes through the support frame 1 and the turntable, the other end of the rotating shaft is rotatably connected to the support frame 2, the circumferential side wall of the turntable is sleeved with a steel wheel, and the bottoms of the motor support frame, the support frame 1 and the support frame 2 are connected to a bottom plate;
[0010] The movable clamping assembly comprises a carbon slide plate arranged above the steel wheel, a lower pressure plate is arranged above the carbon slide plate, the top surface of the lower pressure plate is connected to the rubber plate, the top surface of the rubber plate is connected to the upper pressure plate, the top surface of the upper pressure plate is connected to the positioning plate, the top surface of the positioning plate is connected to a plurality of springs 2, the top surface of the springs 2 is connected to the lower sliding plate, the top surface of the lower sliding plate is connected to the connecting plate, the top surface of the connecting plate is connected to the upper sliding plate, a plurality of foot rollers 1 are arranged on the bottom surface of the upper sliding plate, a horizontal plate is arranged below the foot roller 1, a long plate hole matching the connecting plate is opened from top to bottom on the horizontal plate, a resisting plate is arranged below the horizontal plate, and a resisting plate is arranged on the top surface of the resisting plate Two foot rollers are provided, and the bottom surface of the contact plate is connected to a spring 1, and the bottom of the spring 1 is connected to the lower sliding plate, and the side wall of the lower sliding plate is connected to a support rod, and a clamping plate 1 and a clamping plate 2 are provided below the support rod, and a telescopic motor 1 and a telescopic motor 2 are provided on the top surface of the horizontal plate, and the power output end of the switch is electrically connected to the telescopic motor 1 and the telescopic motor 2, and the power output end of the telescopic motor 1 is connected to the moving plate, and the side wall of the moving plate is connected to the moving rod, and the power output end of the telescopic motor 2 is connected to the same structure as the telescopic motor 1, and a plurality of connecting columns are provided on the circumferential side wall of the moving rod, and the connecting columns are connected to the upper sliding plate.
[0011] Preferably, the bottom of the transverse plate is connected to a plurality of support columns, the bottom of the support columns is connected to the bottom plate, and a plurality of foot piers are provided at the bottom of the bottom plate.
[0012] Preferably, a motor seat is provided at the bottom of the rotating motor, the bottom of the motor seat is connected to a fixing plate, and the bottom of the fixing plate is connected to the top surface of the motor support frame.
[0013] Preferably, the bottom of the telescopic motor 1 and the bottom of the telescopic motor 2 are provided with the same structure as the motor seat and the fixing plate at the bottom of the rotating motor.
[0014] Preferably, the top surface of the transverse plate is provided with a wheel groove 1 matching the caster wheel 1, and the bottom surface of the transverse plate is provided with a wheel groove 2 matching the caster wheel 2.
[0015] 3. Beneficial effects
[0016] Compared with the prior art, the advantages of the present invention are:
[0017] The utility model utilizes a high-speed rotating steel wheel to simulate the friction object of the carbon skateboard, so that the carbon skateboard can be subjected to high-speed and long-term wear tests, which can improve the intensity of the test; in addition, the structure of the mobile clamping assembly is utilized to move the carbon skateboard back and forth, thereby increasing the wear area of the carbon skateboard and simulating the high-speed changing wear path of the carbon skateboard in reality, thereby making the test more authentic and improving the effect of the wear test. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0019] Figure 2 This is a schematic diagram of the structure of the high-speed wear component of the utility model;
[0020] Figure 3 This is a schematic diagram of the structure of the mobile clamping assembly of the utility model;
[0021] Figure 4 It is a schematic cross-sectional view of a part of the structure of the mobile clamping assembly of the utility model;
[0022] Explanation of the reference numerals in the figure: 1, high-speed wear assembly; 2, mobile clamping assembly; 101, motor support frame; 102, fixed plate; 103, motor seat; 104, rotating motor; 105, support frame 1; 106, rotating shaft; 107, turntable; 108, steel wheel; 109, support frame 2; 110, switch; 201, horizontal plate; 202, upper sliding plate; 203, connecting plate; 204, lower sliding plate; 205, foot roller 1; 20 6. Foot roller 2; 207. Resistance plate; 208. Spring 1; 209. Spring 2; 210. Positioning plate; 211. Upper pressure plate; 212. Rubber plate; 213. Lower pressure plate; 214. Moving rod; 215. Moving plate; 216. Carbon slide plate; 217. Telescopic motor 1; 218. Support rod; 219. Clamp 1; 220. Clamp 2; 221. Telescopic motor 2; 301. Support column; 302. Bottom plate; 303. Foot pier. DETAILED DESCRIPTION
[0023] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present invention.
[0024] In the description of the present invention, "plurality" means two or more than two, unless otherwise clearly and specifically defined.
[0025] In the description of the present utility model, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "provided with", "set / connected", "connected", etc. should be understood in a broad sense. For example, "connected" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present utility model can be understood according to specific circumstances.
[0026] See also Figure 1-4 ,The utility model provides a technical solution:
[0027] A carbon slide wear testing device comprises a high-speed wear component 1 and a mobile clamping component 2;
[0028] Specifically, the high-speed wear assembly 1 includes a motor support frame 101, a switch 110 is arranged on the side wall of the motor support frame 101, a rotating motor 104 is arranged on the top surface of the motor support frame 101, the power output end of the switch 110 is electrically connected to the rotating motor 104, the power output end of the rotating motor 104 is connected to the rotating shaft 106, the rotating shaft 106 passes through the support frame 105 and the turntable 107, the rotating shaft 106 passes through the support frame 105 and is provided with a rotating bearing, the turntable 107 is welded on the circumferential side wall of the rotating shaft 106, the other end of the rotating shaft 106 is rotatably connected to the support frame 2 109, the rotating connection is set as a rotating bearing, and the circumferential side wall of the turntable 107 is sleeved with a steel wheel 10 8. The steel material of the steel wheel 108 can effectively simulate the objects that the carbon slide plate 216 contacts and rubs during actual use, such as the load-bearing cables and contact wires of the contact network. The load-bearing cables are mostly steel strands, and the contact wires are mostly steel-aluminum crimped. The motor support frame 101, the support frame 105, and the support frame 2 109 are connected to the bottom plate 302 at the bottom. The operation of the rotating motor 104 is controlled by the switch 110. The rotating motor 104 drives the rotating shaft 106 to rotate, and the rotating shaft 106 drives the wheel 107 and the steel wheel 108 to rotate. The high-speed rotating steel wheel 108 is used to simulate the friction object of the carbon slide plate 216, and the carbon slide plate 216 can be subjected to high-speed and long-term wear test, which can improve the strength of the test;
[0029] Furthermore, the mobile clamping assembly 2 includes a carbon slide plate 216 arranged above the steel wheel 108, a lower pressure plate 213 is arranged above the carbon slide plate 216, the top surface of the lower pressure plate 213 is connected to the rubber plate 212, the top surface of the rubber plate 212 is connected to the upper pressure plate 211, the top surface of the upper pressure plate 211 is welded with a positioning plate 210, and the top surface of the positioning plate 210 is welded with a plurality of springs 209. Through the buffering effect of the rubber plate 212 and the elastic effect of the plurality of springs 209, a certain toughness effect can be exerted on the middle part of the carbon slide plate 216 to prevent destructive wear caused by excessive pressure during testing, the top surface of the spring 209 is connected to the lower sliding plate 204, the top surface of the lower sliding plate 204 is welded with the connecting plate 203, the top surface of the connecting plate 203 is welded with the upper sliding plate 202, and the lower sliding plate 20 4. The connecting plate 203 and the upper sliding plate 202 form an "I" shaped structure. A plurality of foot rollers 205 are installed on the bottom surface of the upper sliding plate 202. A horizontal plate 201 is arranged below the foot roller 205. The horizontal plate 201 is provided with a long plate hole matching the connecting plate 203 from top to bottom. The connecting plate 203 passes through the long plate hole and can move in the long plate hole. The length of the long plate hole is fixed to play a positioning and protection role. A contact plate 207 is arranged below the horizontal plate 201. A foot roller 206 is installed on the top surface of the contact plate 207. A spring 208 is welded to the bottom surface of the contact plate 207. The bottom of the spring 208 is welded to the lower sliding plate 204. A support rod 218 is welded to the side wall of the lower sliding plate 204. A splint 219 is welded to the bottom surface of the support rod 218. A second clamping plate 220 is arranged at the bottom, and the carbon slide plate 216 is clamped between the first clamping plate 219 and the second clamping plate 220, and then fixed and clamped by screws and nuts. A telescopic motor 1 217 and a telescopic motor 2 221 are arranged on the top surface of the horizontal plate 201. The power output end of the switch 110 is electrically connected to the telescopic motor 1 217 and the telescopic motor 2 221. The power output end of the telescopic motor 1 217 is connected to the moving plate 215. The moving rod 214 is welded to the side wall of the moving plate 215. The power output end of the telescopic motor 221 is connected to the same structure as the telescopic motor 1 217. A plurality of connecting columns are welded to the circumferential side wall of the moving rod 214. The connecting columns are welded to the upper sliding plate 202. The "I"-shaped structure composed of the lower sliding plate 204, the connecting plate 203 and the upper sliding plate 202 is connected through Spring 1 208 cooperates with multiple foot rollers 1 205 and foot rollers 206 to make limited movement in the long plate hole of the horizontal plate 201, and can exert downward pressure on the carbon slide plate 216 below, so that it can be close to the circumferential side wall of the high-speed rotating steel wheel 108 of the high-speed wear component 1 for wear test. At the same time, there is resilience, so that the carbon slide plate 216 will not be stuck on the circumferential side wall of the steel wheel 108, and the telescopic motor 1 217 and the telescopic motor 2 221 are controlled to work through the switch 110. The telescopic motor 1 217 and the telescopic motor 2 221 cooperate with each other to move the carbon slide plate 216 back and forth, which not only increases the wear area of the carbon slide plate 216, but also simulates the high-speed changing wear route of the carbon slide plate 216 in reality, making the test more authentic.Improve the effectiveness of wear testing.
[0030] It is worth noting that, in order to stabilize the supporting structure of the device, a plurality of supporting columns 301 are welded to the bottom of the transverse plate 201 , a bottom plate 302 is welded to the bottom of the supporting columns 301 , and four foot piers 303 are welded to the bottom of the bottom plate 302 .
[0031] It is worth noting that in order to ensure the stability and firmness of the rotating motor 104, a motor seat 103 is set at the bottom of the rotating motor 104, the bottom of the motor seat 103 is screwed to the fixing plate 102, and the bottom of the fixing plate 102 is screwed to the top surface of the motor support frame 101.
[0032] In addition, in order to ensure the stability and firmness of the telescopic motor 1 217 and the telescopic motor 2 221, the bottom of the telescopic motor 1 217 and the bottom of the telescopic motor 2 221 are provided with the same structure as the motor seat 103 and the fixing plate 102 at the bottom of the rotating motor 104.
[0033] Finally, in order to make the foot roller 1 205 and the foot roller 206 roll better, the top surface of the cross plate 201 is provided with a wheel groove 1 matching the foot roller 1 205 , and the bottom surface of the cross plate 201 is provided with a wheel groove 2 matching the foot roller 206 .
[0034] The circuits, electronic components and modules involved in the present invention are all prior art and can be fully implemented by those skilled in the art. Needless to say, the content protected by the present invention does not involve improvements to the internal structure and method.
[0035] The device or equipment models involved in this article are as follows:
[0036] The model of the rotating motor 104 is: Z4-450;
[0037] The model of telescopic motor 1 217 and telescopic motor 2 221 is: DTT-5.
[0038] Working principle: When the device is needed to work, the carbon slide plate 216 is placed between the first clamp plate 219 and the second clamp plate 220, and the top surface of the carbon slide plate 216 is pressed by the lower pressure plate 213, and then the first clamp plate 219 and the second clamp plate 220 are fixed by screws and nuts to clamp the carbon slide plate 216, and the operation of the rotating motor 104 is controlled by the switch 110, and the rotating motor 104 drives the rotating shaft 106 to rotate, and the rotating shaft 106 drives the wheel 107 and the steel wheel 108 to rotate. The high-speed rotating steel wheel 108 is used to simulate the friction object of the carbon slide plate 216, and the carbon slide plate 216 can be subjected to high-speed and long-term wear test, and the telescopic motor 1 217 and the telescopic motor 2 221 are controlled to work by the switch 110, and the telescopic motor 1 217 and the telescopic motor 2 221 cooperate with each other to move the carbon slide plate 216 back and forth, which not only increases the wear area of the carbon slide plate 216, but also simulates the high-speed changing wear path of the carbon slide plate 216 in reality.
[0039] The above shows and describes the basic principle, main features and advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only preferred examples of the utility model and are not used to limit the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection of the utility model is defined by the attached claims and their equivalents.
Claims
1. A carbon slide wear test device, characterized in that: It comprises a high-speed wear component (1) and a mobile clamping component (2); A high-speed wear assembly (1), the high-speed wear assembly (1) comprising a motor support frame (101), a switch (110) being arranged on a side wall of the motor support frame (101), a rotating motor (104) being arranged on a top surface of the motor support frame (101), a power output end of the switch (110) being electrically connected to the rotating motor (104), a power output end of the rotating motor (104) being connected to a rotating shaft (106), the rotating shaft (106) passing through a first support frame (105) and a rotating disk (107), the other end of the rotating shaft (106) being rotatably connected to a second support frame (109), a steel wheel (108) being sleeved on a circumferential side wall of the rotating disk (107), the bottoms of the motor support frame (101), the first support frame (105) and the second support frame (109) being connected to a bottom plate (302); A mobile clamping assembly (2), the mobile clamping assembly (2) comprising a carbon slide plate (216) arranged above a steel wheel (108), a lower pressure plate (213) being arranged above the carbon slide plate (216), the top surface of the lower pressure plate (213) being connected to a rubber plate (212), the top surface of the rubber plate (212) being connected to an upper pressure plate (211), the top surface of the upper pressure plate (211) being connected to a positioning plate (210), the top surface of the positioning plate (210) being connected to a plurality of springs (209), the springs (209) ) is connected to a lower sliding plate (204) on its top surface, the lower sliding plate (204) is connected to a connecting plate (203) on its top surface, the connecting plate (203) is connected to an upper sliding plate (202) on its top surface, a plurality of caster wheels (205) are arranged on the bottom surface of the upper sliding plate (202), a horizontal plate (201) is arranged below the caster wheels (205), a long plate hole matching the connecting plate (203) is opened from top to bottom on the horizontal plate (201), and a contact plate (207) is arranged below the horizontal plate (201) The top surface of the contact plate (207) is provided with a second caster wheel (206), the bottom surface of the contact plate (207) is connected with a first spring (208), the bottom of the first spring (208) is connected with the lower sliding plate (204), the side wall of the lower sliding plate (204) is connected with a support rod (218), a first clamping plate (219) and a second clamping plate (220) are provided below the support rod (218), the top surface of the horizontal plate (201) is provided with a first telescopic motor (217) and a second telescopic motor (221), the switch (110) The power output end is electrically connected to the telescopic motor 1 (217) and the telescopic motor 2 (221); the power output end of the telescopic motor 1 (217) is connected to the moving plate (215); the side wall of the moving plate (215) is connected to the moving rod (214); the power output end of the telescopic motor 2 (221) is connected to the same structure as the telescopic motor 1 (217); a plurality of connecting columns are provided on the circumferential side wall of the moving rod (214); and the connecting columns are connected to the upper sliding plate (202).
2. The carbon slide wear testing device according to claim 1, characterized in that: The bottom of the transverse plate (201) is connected to a plurality of support columns (301), the bottom of the support columns (301) is connected to the bottom plate (302), and the bottom of the bottom plate (302) is provided with a plurality of foot piers (303).
3. The carbon slide wear testing device according to claim 2, characterized in that: A motor seat (103) is provided at the bottom of the rotating motor (104); the bottom of the motor seat (103) is connected to a fixing plate (102); and the bottom of the fixing plate (102) is connected to the top surface of the motor support frame (101).
4. The carbon slide wear testing device according to claim 3, characterized in that: The bottom of the telescopic motor 1 (217) and the bottom of the telescopic motor 2 (221) are provided with the same structure as the motor seat (103) and the fixing plate (102) at the bottom of the rotating motor (104).
5. The carbon slide wear testing device according to claim 4, characterized in that: The top surface of the transverse plate (201) is provided with a wheel groove 1 that matches the first caster wheel (205), and the bottom surface of the transverse plate (201) is provided with a wheel groove 2 that matches the second caster wheel (206).
