Damage-free steel pipe detection device
By introducing rotating rollers and rotating motors into the damage-free steel pipe detection device, the steel pipes are turned over and spiral operation is achieved, and the problem of the inability to detect coiled steel pipe welds is solved in the prior art, and the accurate detection of coiled steel pipe welds is achieved.
Patent Information
- Application Number
- CN202420941813.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-06
- Publication Date
- 2024-12-24
- Estimated Expiration
- 2034-05-06
AI Technical Summary
The existing damage-free steel pipe detection device cannot effectively detect the welded gaps of the coiled steel pipes and cannot meet the testing requirements for coiled steel pipes.
The rotating roller and rotating motor are added to the damage-free steel pipe detection device. The steel pipe is turned around by rotating rollers, and the spiral operation of the steel pipe is achieved by combining the conveying rollers and the conveying motor to ensure that the ray emission source is always aligned with the weld for inspection.
Effective inspection of coiled steel pipe welds is achieved, and the situation of the inner wall of the steel pipe can be accurately understood, including the existence and location of the welds.
Smart Images
Figure CN222232366U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of steel pipe detection, in particular to a non-destructive steel pipe detection device. Background Art
[0002] The non-destructive steel pipe detection device includes a device frame, on which a conveying roller for conveying the steel pipe from right to left is installed, the conveying roller is connected to a conveying motor, above the conveying roller is a placement station for detecting the steel pipe, below the placement station and on the device frame is a ray receiving board, the ray receiving board is connected to a data processing device, and the condition of the inner wall of the steel pipe at the irradiated part can be understood through the ray signal processed by the data processing device, a vertical plate is installed on the right side of the device frame, and a pull rope is connected to the vertical plate, and it also includes a trolley, on which a ray emitting source is installed. When inspecting the steel pipe, the steel pipe to be inspected is placed on the placement station, the trolley is placed inside the steel pipe, and the ray emitting source is facing downward to the inside of the steel pipe. The pull rope connects the trolley and positions the trolley. The conveying motor is started, and the conveying rollers are operated, so that the steel pipe can be moved from right to left, and the bottom of the steel pipe can be inspected from left to right. The ray receiving plate receives the rays irradiated by the ray emitting source and passing through the steel pipe. These ray signals are transmitted to the data processing device, so that the condition of the inner wall of the steel pipe inspection part can be known, such as whether there are welding holes, whether there are gaps, etc.; this is a non-destructive steel pipe inspection device in the prior art.
[0003] The steel pipe welding gap to be detected by such a non-destructive steel pipe detection device is set under the steel pipe, that is, the steel pipe welding gap is a straight line; however, the spiral steel pipe also needs to be detected. The spiral steel pipe is a steel pipe in which the steel strip is coiled into a spiral state and welded. The non-destructive steel pipe detection device in the prior art cannot detect the spiral steel pipe and cannot meet the detection requirements. Summary of the invention
[0004] The purpose of the utility model is to provide a non-destructive steel pipe detection device that can detect coiled steel in view of the above shortcomings.
[0005] The technical solution of the utility model is implemented as follows: a non-destructive steel pipe detection device, including a device frame, a conveying roller for conveying the steel pipe from right to left is installed on the device frame, the conveying roller is connected to a conveying motor, the conveying roller is above the placement station for detecting the steel pipe, a ray receiving plate is provided below the placement station and on the device frame, the ray receiving plate is connected to a data processing device, and the situation of the inner wall of the steel pipe at the irradiated position can be understood through the ray signal processed by the data processing device, a vertical plate is installed on the right side of the device frame, and a pull rope is connected to the vertical plate, it also includes a trolley, and a ray emitting source is installed on the trolley; its characteristic is that: a rotating roller connected to a rotating motor is also installed on the device frame, the rotating roller contacts the placement station, the rotating motor runs, drives the rotating roller, and can drive the steel pipe to be monitored to be turned over.
[0006] Furthermore, the rotating motor is also connected to a control device, and the conveying motor is connected to the control device, and the control device can control the operating speeds of the rotating motor and the conveying motor.
[0007] Furthermore, the trolley has wheels below, the wheels include a front wheel in the front and a rear wheel in the rear, the front wheel and the rear wheel include a left wheel on the left and a right wheel on the right, respectively, the wheels have a middle wheel centerline, and the wheel centerline is set parallel to the centerline of the steel pipe.
[0008] Furthermore, the ray emitting source is also installed on the trolley through a lifting component. By adjusting the lifting component, the distance between the bottom of the ray emitting source and the top of the inner wall of the steel pipe can be adjusted.
[0009] The beneficial effect of the utility model is that such a non-destructive steel pipe detection device has the advantage of being able to detect the weld of coiled steel. BRIEF DESCRIPTION OF THE DRAWINGS
[0010] Figure 1 It is a schematic diagram of the longitudinal section structure of the utility model when it is used.
[0011] Figure 2 yes Figure 1 Schematic diagram of the structure in the A-A direction.
[0012] Figure 3 yes Figure 1 Schematic diagram of the B-B direction.
[0013] Figure 4 yes Figure 1 Bottom view of the car.
[0014] Among them: 1, device frame 2, conveying roller 21, conveying motor 3, steel pipe 4, ray receiving plate 41, ray emitting source 5, vertical plate 51, pull rope 6, trolley 7, rotating roller 71, rotating motor 8, wheel 81, front wheel 82, rear wheel 83, left wheel 84, right wheel 9, lifting component 10, welding seam. DETAILED DESCRIPTION
[0015] In order to make the purpose, technical scheme and advantages of the utility model embodiments of the present invention clearer, the technical scheme in the utility model embodiments will be clearly and completely described below in conjunction with the drawings in the utility model embodiments. Obviously, the described embodiments are part of the utility model embodiments, not all embodiments. Generally, the components of the utility model embodiments described and shown in the drawings here can be arranged and designed in various different configurations.
[0016] like Figure 1 , 2 As shown in Figures 3 and 4, a non-destructive steel pipe detection device includes a device frame 1, on which a conveying roller 2 for conveying the steel pipe from right to left is installed, the conveying roller is connected to a conveying motor 21, above the conveying roller is a placement station for detecting the steel pipe 3, below the placement station, on the device frame is a ray receiving plate 4, the ray receiving plate is connected to a data processing device, and the situation of the inner wall of the steel pipe at the irradiated part can be understood through the ray signal processed by the data processing device, a vertical plate 5 is installed on the right side of the device frame, and a pull rope 51 is connected to the vertical plate, it also includes a trolley 6, and a ray emitting source 41 is installed on the trolley; its feature is that: a rotating roller 7 connected to a rotating motor 71 is also installed on the device frame, the rotating roller contacts the placement station, the rotating motor runs, drives the rotating roller, and can drive the steel pipe to be monitored to be turned over.
[0017] Using principle, the above arrangement of the utility model can realize that the steel pipe is turned over by the rotating roller while running from right to left, that is, the steel pipe runs in a spiral, and by adjusting the appropriate running speed of the rotating roller, the weld can always be at the place where the radiation emission source irradiates, that is, the weld 10 is always detected.
[0018] The ray emitting source, ray receiving plate and data processing device are components in the prior art, and they are technologies and components in the prior art that can detect the condition of the inner wall of the steel pipe.
[0019] The arrangement of the pull rope can ensure that the trolley is always above the radiation receiving plate, that is, the radiation emitting source can always be directed toward the radiation receiving plate.
[0020] Furthermore, the rotating motor is also connected to a control device, and the conveying motor is connected to the control device, and the control device can control the operating speeds of the rotating motor and the conveying motor.
[0021] The above configuration of the utility model can adjust the speed of the rotating motor to ensure that the position of the weld is always where the radiation source irradiates. For example, when it is observed that the position of the weld is not where the radiation source irradiates, it can be corrected by adjusting the speed of the rotating motor.
[0022] Radiographic testing is a commonly used non-destructive testing method for pipelines. It uses radiation to illuminate the inside of the pipeline and observe the penetration of the radiation to determine whether there are defects inside the pipeline. If there are defects, the radiation will produce shadows or irregular scattering at the defect, which will be detected. Radiographic testing is suitable for pipelines of various materials, such as steel pipes, cast iron pipes, plastic pipes, etc.
[0023] Furthermore, the trolley has wheels 8 below, and the wheels include a front wheel 81 in the front and a rear wheel 82 in the rear, and the front wheel and the rear wheel respectively include a left wheel 83 on the left and a right wheel 84 on the right, and the wheels have a middle wheel centerline, and the wheel centerline is set parallel to the centerline of the steel pipe.
[0024] The trolley has wheels at the bottom, which can ensure that the trolley is always located at the bottom of the steel pipe and is in a relatively stable state.
[0025] Furthermore, the ray emitting source is also installed on the trolley through a lifting component 9. By adjusting the lifting component, the distance between the bottom of the ray emitting source and the top of the inner wall of the steel pipe can be adjusted.
[0026] In the description of the embodiments of the present utility model, it should be noted that the directions or positional relationships indicated by “upper”, “lower”, “horizontal”, “left”, “right”, etc. are based on the directions or positional relationships shown in the accompanying drawings, or are the directions or positional relationships in which the invented product is usually placed when in use. They are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific direction, be constructed and operated in a specific direction, and therefore cannot be understood as limiting the present invention. In addition, the terms “first”, “second”, etc. are only used to distinguish the description, and cannot be understood as indicating or implying relative importance.
[0027] The above description is only a specific embodiment of the present invention, but the structural features of the present invention are not limited thereto. Any changes or modifications made by any technician in the field of the present invention are included in the patent scope of the present invention.
Claims
1. A non-destructive steel pipe detection device, comprising a device frame, on which a conveying roller for conveying the steel pipe from right to left is installed, the conveying roller is connected to a conveying motor, above the conveying roller is a placement station for detecting the steel pipe, below the placement station and on the device frame is a ray receiving board, the ray receiving board is connected to a data processing device, and the situation of the inner wall of the steel pipe at the irradiated part can be understood through the ray signal processed by the data processing device, a vertical plate is installed on the right side of the device frame, and a pull rope is connected to the vertical plate, and it also includes a trolley, on which a ray emission source is installed; its characteristics are: A rotating roller connected to a rotating motor is also installed on the device frame. The rotating roller contacts the placement station. When the rotating motor runs, it drives the rotating roller and can drive the steel pipe to be monitored to flip.
2. The non-destructive steel pipe detection device according to claim 1 is characterized in that: The rotating motor is also connected to a control device, and the conveying motor is connected to the control device. The control device can control the operating speeds of the rotating motor and the conveying motor.
3. The non-destructive steel pipe detection device according to claim 1 or 2, characterized in that: The trolley has wheels below, which include front wheels in front and rear wheels in back, and the front wheels and rear wheels include left wheels on the left and right wheels on the right respectively. The wheels have a middle wheel centerline, and the wheel centerline is arranged parallel to the centerline of the steel pipe.
4. The non-destructive steel pipe detection device according to claim 1 or 2, characterized in that: The ray emitting source is also installed on the trolley through a lifting component. By adjusting the lifting component, the distance between the lower side of the ray emitting source and the upper side of the inner wall of the steel pipe can be adjusted.