Automatic debugging equipment for circulator

Abstract

An automatic debugging device of a circulator comprises a support and a main machine, the main machine is connected with a controller, the support is provided with a material taking and placing mechanism, a feeding and discharging mechanism, a demagnetizing table, a pressing mechanism and one or more dispensing mechanisms which are all connected with the controller, and the material taking and placing mechanism can take the circulator to be debugged from the feeding and discharging mechanism and place the circulator on the demagnetizing table; the pressing mechanism can press the to-be-debugged circulator on the demagnetizing table, the dispensing mechanism can dispense glue on the to-be-debugged circulator on the demagnetizing table, the demagnetizing table can precisely demagnetize or magnetize the to-be-debugged circulator, and the debugged circulator can be grabbed by the taking and placing mechanism and placed back to the feeding and discharging mechanism. According to the utility model, stable and efficient automatic debugging of the circulator can be realized, the debugging is more stable and accurate, and the efficiency is higher.

Description

Technical Field

[0001] The utility model belongs to the technical field of circulator production, and in particular relates to automatic debugging equipment for a circulator. Background Art

[0002] At present, circulators play a very important role in 5G base stations. With the rapid development of the information age and the large-scale construction of 5G base stations, the demand for circulators will also increase significantly. Therefore, automatic debugging equipment for circulators will also be imperative.

[0003] The debugging process of the circulator is divided into two steps: demagnetization and dispensing. Manual debugging cannot guarantee the stability and reliability of the circulator demagnetization, and the accuracy of manual dispensing cannot be guaranteed, which has a great impact on the production efficiency and quality of the product, thus leading to an increase in the scrap rate and thus increasing costs. Utility Model Content

[0004] The present disclosure aims to solve one of the technical problems in the related art at least to some extent.

[0005] The technical scheme adopted by the utility model is: an automatic debugging device for a circulator, comprising a bracket and a main machine, the main machine is connected to a controller, and the bracket is provided with a material taking and placing mechanism, a loading and unloading mechanism, a demagnetization table, a pressing mechanism and one or more glue dispensing mechanisms all connected to the controller, the material taking and placing mechanism can obtain the circulator to be debugged from the loading and unloading mechanism and place it on the demagnetization table, the pressing mechanism can press the circulator to be debugged on the demagnetization table, the glue dispensing mechanism can dispense glue to the circulator to be debugged on the demagnetization table, the demagnetization table can perform precise demagnetization or magnetization on the circulator to be debugged, and the debugged circulator can be grabbed by the material taking and placing mechanism and put back to the loading and unloading mechanism.

[0006] The loading and unloading mechanism comprises a material tray.

[0007] The loading and unloading mechanism also includes a material tray linear module, a carrier frame and two clamping cylinders. The two clamping cylinders are respectively arranged at the two ends of the carrier frame. A limit block is arranged in the middle of the carrier frame. The carrier frame is installed on the slider of the material tray linear module. A material tray is arranged between the limit block and each clamping cylinder. Sensors connected to the controller are arranged at both ends of the carrier frame.

[0008] The material picking and placing mechanism comprises a material picking and placing linear module and an automatic gripper, and the automatic gripper is installed on a slider of the material picking and placing linear module.

[0009] The demagnetization table includes a rotating table, a circulator mounting fixture, a magnetizer and an optical platform. The optical platform is mounted on the rotating table and can rotate driven by the rotating table. The magnetizer is mounted on the optical platform, and the circulator mounting fixture is mounted on the magnetizer.

[0010] The pressing mechanism comprises a pressing cylinder and a pressing head, and the pressing head is freely rotatably arranged on the telescopic rod of the pressing cylinder.

[0011] There are three dispensing mechanisms, which are evenly spaced in sequence along the circumferential direction of the rotating table. The dispensing mechanisms include a mounting base, an X-axis linear module, a Z-axis linear module, a dispensing syringe and an optical fiber sensor. The mounting base is mounted on the bracket, the X-axis linear module is mounted on the mounting base, the Z-axis linear module is mounted on the slider of the X-axis linear module, and the dispensing syringe and the optical fiber sensor are both mounted on the slider of the Z-axis linear module.

[0012] A waste box is connected to the bracket.

[0013] Compared with the prior art, the utility model has the following beneficial effects: the utility model enables the circulator to achieve stable and efficient automatic debugging, and the debugging is more stable, accurate and efficient. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 It is a structural schematic diagram of the utility model;

[0015] Figure 2 It is a structural diagram of the loading and unloading mechanism;

[0016] Figure 3 It is a structural diagram of the material taking and placing mechanism;

[0017] Figure 4 It is a schematic diagram of the structure of the demagnetization table;

[0018] Figure 5 It is a structural schematic diagram of the pressing mechanism;

[0019] Figure 6 It is a structural schematic diagram of the dispensing mechanism;

[0020] Figure 7 It is a schematic diagram of the structure of the waste box. DETAILED DESCRIPTION

[0021] In order to make the purpose, technical solution and advantages of the present application more clearly understood, the present application is further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present application and are not used to limit the present application.

[0022] On the contrary, the present application covers any substitution, modification, equivalent method and scheme made on the essence and scope of the present application as defined by the claims. Further, in order to make the public have a better understanding of the present application, some specific details are described in detail in the detailed description of the present application below. Those skilled in the art can fully understand the present application without the description of these details.

[0023] See also Figure 1 to Figure 7 An automatic debugging device for a circulator provided by an embodiment of the present disclosure includes a bracket 6 and a host computer, the host computer is connected to a controller, and the bracket 6 is provided with a material taking and discharging mechanism 1, a loading and unloading mechanism 2, a demagnetization table 3, a pressing mechanism 4 and one or more glue dispensing mechanisms 5, all of which are connected to the controller. The material taking and discharging mechanism 1 can obtain the circulator to be debugged from the loading and unloading mechanism 2 and place it on the demagnetization table 3, the pressing mechanism 4 can press the circulator to be debugged on the demagnetization table 3, the glue dispensing mechanism 5 can dispense glue on the circulator to be debugged on the demagnetization table 3, the demagnetization table 3 can perform precise demagnetization or magnetization on the circulator to be debugged, and the debugged circulator can be grabbed by the material taking and discharging mechanism 1 and put back into the loading and unloading mechanism 2.

[0024] The loading and unloading mechanism 2 comprises a material tray 201. The material taking and unloading mechanism 1 can grab the circulator to be debugged on the material tray and move it away, and can also put the debugged circulator back to the material tray.

[0025] The loading and unloading mechanism 2 also includes a tray linear module 202, a carrier 204 and two clamping cylinders 203. The two clamping cylinders 203 are respectively arranged at the two ends of the carrier 204. A limit block 205 is arranged in the middle of the carrier 204. The carrier 204 is installed on the slider of the tray linear module 202. A tray 201 is arranged between the limit block 205 and each clamping cylinder 203. Sensors 206 connected to the controller are arranged at both ends of the carrier 204. The clamping cylinder 203 can cooperate with the limit block to clamp the tray. The carrier 204 can reciprocate along the length direction of the tray linear module, so as to realize loading and unloading through the tray. After the sensor senses that the tray is placed on the carrier, it communicates with the host, and then the controller controls the two clamping cylinders to clamp the tray. The tray linear module is installed on the bracket.

[0026] The material picking and placing mechanism 1 comprises a material picking and placing linear module 101 and an automatic gripper 102, wherein the automatic gripper 102 is mounted on a slider of the material picking and placing linear module 101. The controller controls the material picking and placing linear module to drive the automatic gripper to move, and the controller controls the automatic gripper to pick up or put down. The material picking and placing linear module is mounted on a bracket.

[0027] The demagnetization table 3 includes a rotating table 301, a circulator mounting fixture 302, a magnetizer 303 and an optical platform 304. The optical platform 304 is mounted on the rotating table 301 and can rotate under the drive of the rotating table 301. The magnetizer 303 is mounted on the optical platform 304, and the circulator mounting fixture 302 is mounted on the magnetizer 303. The controller controls the rotating table to rotate, and the circulator to be debugged is placed on the circulator mounting fixture, and the circulator mounting fixture limits it. After the dispensing is completed, the controller controls the magnetizer to demagnetize or magnetize the circulator. The rotating table 301 is mounted on the bracket 6.

[0028] The pressing mechanism 4 includes a pressing cylinder 401 and a pressing head 402, and the pressing head 402 is freely rotatably arranged on the telescopic rod of the pressing cylinder 401. A bearing is installed on the telescopic rod of the pressing cylinder, and the pressing head is inserted into the bearing and can rotate freely in the bearing. The pressing head is arranged above the circulator mounting fixture. When the circulator to be debugged is placed in the circulator mounting fixture, the controller controls the telescopic rod of the pneumatic cylinder to extend so that the pressing head presses the circulator to be debugged. The pressing cylinder 401 is installed on the bracket 6.

[0029] There are three dispensing mechanisms 5, which are evenly spaced in sequence along the circumferential direction of the rotating table 301. The dispensing mechanism 5 includes a mounting base 501, an X-axis linear module 502, a Z-axis linear module 503, a dispensing syringe 504 and an optical fiber sensor 505. The mounting base 501 is mounted on the bracket 6, the X-axis linear module 502 is mounted on the mounting base 501, the Z-axis linear module 503 is mounted on the slider of the X-axis linear module 502, and the dispensing syringe 504 and the optical fiber sensor 505 are both mounted on the slider of the Z-axis linear module 503. The controller controls the operation of the X-axis linear module 502 and the Z-axis linear module 503, so that the glue dispensing syringe 504 moves to a suitable glue dispensing position. The glue dispensing syringe is pneumatically operated to discharge glue, and then the glue dispensing amount is controlled by back suction. While dispensing glue, the rotary table moves and makes an arc motion along the position where glue dispensing is required, so as to achieve the best glue dispensing effect. The optical fiber sensor is used to sense the glue residue and communicate with the host, so as to replace the syringe in time.

[0030] The bracket 6 is connected to a waste box 8. According to the software calculation results, the circulator is precisely demagnetized or magnetized by the magnetizer until the circulator reaches the target. If the circulator cannot be debugged to meet the target within a certain period of time or the software calculates that the circulator cannot meet the target, it will be regarded as waste; the waste is placed in the waste box 8 by the material taking and discharging mechanism.

Claims

1. An automatic debugging device for a circulator, characterized in that: The invention comprises a support (6) and a host computer, wherein the host computer is connected to a controller, and the support (6) is provided with a material taking and discharging mechanism (1), a material loading and unloading mechanism (2), a demagnetization platform (3), a pressing mechanism (4) and one or more glue dispensing mechanisms (5) which are all connected to the controller. The material taking and discharging mechanism (1) can obtain a circulator to be debugged from the material loading and unloading mechanism (2) and place it on the demagnetization platform (3), the pressing mechanism (4) can press the circulator to be debugged on the demagnetization platform (3), the glue dispensing mechanism (5) can dispense glue on the circulator to be debugged on the demagnetization platform (3), and the demagnetization platform (3) can precisely demagnetize or magnetize the circulator to be debugged. The debugged circulator can be grabbed by the material taking and discharging mechanism (1) and placed back on the material loading and unloading mechanism (2).

2. The automatic debugging device of a circulator according to claim 1, characterized in that: The loading and unloading mechanism (2) comprises a material tray (201).

3. The automatic debugging device of a circulator according to claim 2, characterized in that: The loading and unloading mechanism (2) further comprises a material tray linear module (202), a carrier (204) and two clamping cylinders (203), wherein the two clamping cylinders (203) are respectively arranged at two ends of the carrier (204), a limit block (205) is arranged in the middle of the carrier (204), the carrier (204) is mounted on a slider of the material tray linear module (202), a material tray (201) is arranged between the limit block (205) and each clamping cylinder (203), and sensors (206) connected to a controller are arranged at both ends of the carrier (204).

4. The automatic debugging device of a circulator according to claim 1, characterized in that: The material picking and placing mechanism (1) comprises a material picking and placing linear module (101) and an automatic gripper (102), wherein the automatic gripper (102) is mounted on a slider of the material picking and placing linear module (101).

5. The automatic debugging device of a circulator according to claim 1, characterized in that: The demagnetization platform (3) comprises a rotating platform (301), a circulator mounting fixture (302), a magnetizer (303) and an optical platform (304); the optical platform (304) is mounted on the rotating platform (301) and can rotate driven by the rotating platform (301); the magnetizer (303) is mounted on the optical platform (304); and the circulator mounting fixture (302) is mounted on the magnetizer (303).

6. The automatic debugging device of a circulator according to claim 1, characterized in that: The pressing mechanism (4) comprises a pressing cylinder (401) and a pressing head (402), wherein the pressing head (402) is freely rotatably arranged on the telescopic rod of the pressing cylinder (401).

7. The automatic debugging device of a circulator according to claim 1, characterized in that: There are three glue dispensing mechanisms (5) in total. The three glue dispensing mechanisms (5) are evenly spaced in sequence along the circumferential direction of the rotating table (301). The glue dispensing mechanisms (5) include a mounting base (501), an X-axis linear module (502), a Z-axis linear module (503), a glue dispensing syringe (504) and an optical fiber sensor (505). The mounting base (501) is mounted on a bracket (6), the X-axis linear module (502) is mounted on the mounting base (501), the Z-axis linear module (503) is mounted on a slider of the X-axis linear module (502), and the glue dispensing syringe (504) and the optical fiber sensor (505) are both mounted on a slider of the Z-axis linear module (503).

8. The automatic debugging device of a circulator according to claim 1, characterized in that: The bracket (6) is connected to a waste box (8).

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