Hot spot testing equipment

By using screw rod and motor-driven test head movement mechanism in the hot spot test equipment, combined with cylinder and roller limit block mechanism, the double-sided detection of the battery module is achieved, solving the problem that existing equipment cannot flexibly adjust the test head position. and problems that can only detect one side improve detection accuracy and efficiency.

CN222234819UActive Publication Date: 2024-12-24ZHEJIANG HEKUN INTELLIGENT TECH CO LTD
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Patent Information

Application Number
CN202420988966.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-09
Publication Date
2024-12-24
Estimated Expiration
2034-05-09

AI Technical Summary

Technical Problem

The existing hot spot testing equipment cannot flexibly adjust the position of the test head, which makes it impossible to collect the detection values ​​of the battery module at different heights, and can only check one side, resulting in deviations in the detection values.

Method used

A hot spot testing equipment is designed, using a screw and a motor-driven test head movement mechanism, combining the cylinder to achieve lifting and left and right movement of the test head, and the U-frame can be placed horizontally or rotated through the roller and limiting block mechanism. Realize double-sided detection of the battery module.

Benefits of technology

It realizes flexible adjustment of the test head, can perform effective irradiation detection at different heights, solves the problem of single-sided detection, and improves detection accuracy and efficiency.

✦ Generated by Eureka AI based on patent content.

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  • Figure CN222234819U_ABST
    Figure CN222234819U_ABST
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Abstract

The utility model relates to the field of pipe fitting processing, and discloses a hot spot test device which comprises a shell, a square groove is formed in an inner cavity of the shell, a movable plate is installed on the top face in the square groove, a connecting plate is installed on the bottom face of the movable plate, and an air cylinder is installed on the connecting plate. A fixed plate is installed at the telescopic end of the air cylinder, a plurality of testing heads are installed at the telescopic end of the fixed plate, a lead screw is arranged in an inner cavity of the shell, the movable plate is in threaded connection with the outer wall of the lead screw, the lead screw penetrates through the movable plate and is connected to the shell, and a motor is installed on one side of the inner wall of the shell. According to the utility model, under the action of the screw rod, the testing head can be driven to move left and right by turning on the motor, and the testing head and the fixed plate can be driven to move up and down by the cylinder, so that the distance between the testing head and the battery module can be flexibly adjusted, the irradiation detection is facilitated, and the irradiation values of the testing heads with different heights can be collected.
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Description

Technical Field

[0001] The utility model relates to the technical field of hot spot detection equipment, in particular to a hot spot testing equipment. Background Art

[0002] Hot spot occurs when one or several cells of a photovoltaic module have a short-circuit current less than the working current of the module due to shading, cracks, etc. These cells are in a reverse bias state, consuming energy generated by other areas, resulting in local overheating. This phenomenon is called the "hot spot effect" of photovoltaic modules. The hot spot effect will reduce the output power of the module to a certain extent. If the heating temperature exceeds a certain limit, it will cause permanent damage such as local burning of photovoltaic modules to form dark spots, melting of solder joints, aging of packaging materials, etc., which is an important factor affecting the output power and service life of photovoltaic modules, and may even cause safety hazards.

[0003] According to the Chinese patent with announcement number: CN204465458U, a hot spot test device based on UL standard includes a test light source, a photovoltaic module to be tested, a thermal sensor, an infrared lamp and a DC circuit. An LED integrated light source, a heat sink and a cooling fan are integrated as a test light source, the LED integrated light source is adhered to the heat sink through heat dissipation silica gel, and the cooling fan is installed above the heat sink; three batteries to be tested are preset on the photovoltaic module, and the batteries to be tested are powered by the DC circuit; the test light source is placed above the photovoltaic module to be tested for irradiating the battery to be tested; the infrared lamp is placed below the battery to be tested and used as a heating source for the battery to be tested; the thermal sensor is connected to the battery to be tested for monitoring the temperature of the battery to be tested.

[0004] In the above scheme, the LED light source is cooled by using a combination of a thermal sensor, a cooling fan and a heat sink, which results in the following disadvantages: it does not have the function of flexibly adjusting the various positions of the test head, making it impossible to collect the values ​​of the battery module under different irradiation heights, and during the detection process, the device can only check one side of the battery module, which causes deviations in the detection values. Utility Model Content

[0005] The purpose of the utility model is to provide a hot spot testing device to solve the problem that when the cutting mechanism cuts the pipe, the length of the pipe to be cut needs to be manually aligned, which may cause deviations during cutting, resulting in inaccurate cutting length of the pipe and reducing the quality and use effect of the pipe.

[0006] In order to achieve the above-mentioned purpose of the utility model, the utility model adopts the following technical scheme: a hot spot testing device, including a shell, the inner cavity of the shell is provided with a square groove, the top surface of the square groove is installed with a movable plate, the bottom surface of the movable plate is installed with a connecting plate, a cylinder is installed on the connecting plate, the telescopic end of the cylinder is installed with a fixed plate, the telescopic end of the fixed plate is installed with multiple test heads, the inner cavity of the shell is provided with a screw, the movable plate is threadedly connected to the outer wall of the screw, the screw passes through the movable plate and is connected to the shell, a motor is installed on one side of the inner wall of the shell, one end of the screw is fixed to the output end of the motor, a fixing cylinder is embedded in the inner wall of the shell, one end of the screw is fixed to the inner wall of the inner ring of the fixing cylinder, two fixing rods are fixed inside the shell, and the square groove is slidably sleeved on the outer wall of the fixing rod.

[0007] Preferably, a third slide groove is provided on the shell, and a storage box is slidably mounted on the third slide groove.

[0008] Preferably, a push handle is installed on the storage box, and a collecting groove is opened in the inner cavity of the storage box.

[0009] Preferably, first slide grooves are opened on both sides of the storage box, limit blocks are installed on the two first slide grooves, and two rollers are arranged on the first slide grooves.

[0010] Preferably, a displacement handle is installed on the roller, a U-shaped frame is installed on the displacement handle, and a connecting rod is installed on the U-shaped frame.

[0011] Preferably, a fixing rod is installed on one side of the U-shaped frame, two second sliding grooves are opened in the inner cavity of the U-shaped frame, and four pulleys are installed on the bottom of the shell.

[0012] Compared with the prior art, a hot spot testing device using the above technical solution has the following beneficial effects:

[0013] 1. During use, under the action of the screw rod, by turning on the motor, the test head can be driven to move left and right, and the test head and the fixed plate can be driven to move up and down through the cylinder, and the distance between the test head and the battery module can be flexibly adjusted to facilitate irradiation detection, so that it can collect the values ​​irradiated by the test head at different heights;

[0014] 2. During use, under the action of the roller, by pulling the displacement handle, the roller moves to the limit block and stops. Under the rotation of the roller, the U-shaped frame can be lowered horizontally, and pushing it inward can make the U-shaped frame turn over, which solves the problem that the test head can only check one side when detecting the value, thereby improving the inspection value. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a three-dimensional schematic diagram of an embodiment.

[0016] Figure 2 Schematic cross-section of the screw rod of the embodiment.

[0017] Figure 3 It is a schematic diagram of an explosion at the moving plate of the embodiment.

[0018] Figure 4 Schematic diagram of the cylinder in the embodiment.

[0019] In the figure: 1. outer shell; 2. square groove; 3. movable plate; 4. connecting plate; 5. cylinder; 6. fixed plate; 7. test head; 8. screw rod; 9. motor; 10. fixed cylinder; 11. fixed rod; 12. storage box; 13. collecting trough; 14. first slide groove; 15. limit block; 16. roller; 17. connecting rod; 18. displacement handle; 19. U-shaped frame; 20. second slide groove; 21. third slide groove; 22. push handle. DETAILED DESCRIPTION

[0020] The preferred embodiments of the present invention are described in detail below in conjunction with the accompanying drawings.

[0021] like Figure 1-Figure 4 As shown, a hot spot testing device includes a shell 1, an inner cavity of the shell 1 is provided with a square groove 2, a moving plate 3 is installed on the top surface of the inner part of the square groove 2, a connecting plate 4 is installed on the bottom surface of the moving plate 3, a cylinder 5 is installed on the connecting plate 4, a fixed plate 6 is installed at the telescopic end of the cylinder 5, and a plurality of test heads 7 are installed at the telescopic end of the fixed plate 6, a screw 8 is provided in the inner cavity of the shell 1, the outer wall of the moving plate 3 and the screw 8 are threadedly connected, the screw 8 penetrates the moving plate 3 and is connected to the shell 1, a motor 9 is installed on one side of the inner wall of the shell 1, one end of the screw 8 is fixed to the output end of the motor 9, a fixing cylinder 10 is embedded in the inner wall of the shell 1, one end of the screw 8 is fixed to the inner wall of the inner ring of the fixing cylinder 10, two fixing rods 11 are fixed inside the shell 1, and the square groove 2 is slidably sleeved on the outer wall of the fixing rod 11.

[0022] During use, turning on the motor 9 can drive the test head 7 to move left and right under the action of the screw rod 8, and opening the cylinder 5 can drive the test head 7 and the fixing plate 6 to move up and down, and flexibly adjust the distance between the test head 7 and the battery module, so that the test head 7 can perform irradiation detection and collect the irradiation values ​​of the test head 7 at different heights.

[0023] like Figure 1-Figure 4As shown, a third slide groove 21 is provided on the outer shell 1, and a storage box 12 is slidably installed on the third slide groove 21. A third slide groove 21 is provided on the outer shell 1, and a storage box 12 is slidably installed on the third slide groove 21. A push handle 22 is installed on the storage box 12. A collecting groove 13 is provided in the inner cavity of the storage box 12. First slide grooves 14 are provided on both sides of the storage box 12. Limiting blocks 15 are installed on the two first slide grooves 14. Two rollers 16 are provided on the first slide groove 14. A displacement handle 18 is installed on the roller 16. A U-shaped frame 19 is installed on the displacement handle 18, and a connecting rod 17 is installed on the U-shaped frame 19.

[0024] During use, the staff first places the battery module to be tested for hot spot into the interior of the U-shaped frame 19 along the second slide groove 20, and then pushes the displacement handle 18 inward to lower the U-shaped frame 19 horizontally. When the test head 7 finishes the detection, the displacement handle 18 can be used to pull outward, and the U-shaped frame 19 rotates under the action of the roller 16. When the roller 16 moves to the limit block 15, it stops. At this time, the U-shaped frame 19 turns to the other side to continue the detection of the test head 7, which solves the problem that the test head 7 can only check one side when detecting the value, thereby improving the inspection value. When the inspection is completed, the push handle 22 can be used to move outward under the action of the third slide groove 21, so as to quickly remove the battery module and improve labor efficiency.

[0025] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes within the technical scope disclosed by the present invention according to the technical scheme and the utility model concept of the present invention, which should be covered by the protection scope of the present invention.

Claims

1. A hot spot testing device, comprising a housing (1), wherein the inner cavity of the housing (1) is provided with a square groove (2), characterized in that: A movable plate (3) is installed on the top surface of the inner part of the square groove (2), a connecting plate (4) is installed on the bottom surface of the movable plate (3), a cylinder (5) is installed on the connecting plate (4), a fixed plate (6) is installed on the telescopic end of the cylinder (5), a plurality of test heads (7) are installed on the bottom surface of the telescopic end of the fixed plate (6), a screw rod (8) is arranged in the inner cavity of the housing (1), the movable plate (3) is threadedly connected to the outer wall of the screw rod (8), and the screw rod (8) is threadedly connected to the outer wall of the screw rod (8). The movable plate (3) is connected to the outer shell (1); a motor (9) is installed on one side of the inner wall of the outer shell (1); one end of the screw rod (8) is fixed to the output end of the motor (9); a fixed cylinder (10) is embedded in the inner wall of the outer shell (1); one end of the screw rod (8) is fixed to the inner wall of the inner ring of the fixed cylinder (10); two fixed rods (11) are fixed inside the outer shell (1); and the square groove (2) is slidably sleeved on the outer wall of the fixed rod (11).

2. A hot spot testing device according to claim 1, characterized in that: The housing (1) is provided with a third sliding groove (21), and a storage box (12) is slidably mounted on the third sliding groove (21).

3. A hot spot testing device according to claim 2, characterized in that: A push handle (22) is installed on the storage box (12), and a collecting groove (13) is provided in the inner cavity of the storage box (12).

4. A hot spot testing device according to claim 2, characterized in that: The storage box (12) is provided with first sliding grooves (14) on both sides, and limit blocks (15) are installed on the two first sliding grooves (14), and two rollers (16) are arranged on the first sliding grooves (14).

5. A hot spot testing device according to claim 4, characterized in that: The roller (16) is provided with a displacement handle (18), the displacement handle (18) is provided with a U-shaped frame (19), and the U-shaped frame (19) is provided with a connecting rod (17).

6. A hot spot testing device according to claim 5, characterized in that: The U-shaped frame (19) A fixing rod (11) is installed on one side of the U-shaped frame (19), and the inner cavity of the U-shaped frame (19) is provided with two second sliding grooves (20). Four pulleys are installed at the bottom of the housing (1).