Integrated X-ray source for food foreign matter detector

By designing an integrated X-ray source for food foreign matter detection machines including ball tube box and control box, using high-frequency inverter and voltage stabilization technology, combined with the protection of multi-layer lead and tube sleeve, the existing technology has been solved. The problem of insufficient reliability and safety of radiation sources has achieved high dose stability and small KV ripple effects, improving the reliability of food safety testing.

CN222235117UActive Publication Date: 2024-12-24BOWEI TECH (BEIJING) CO LTD
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Patent Information

Application Number
CN202420282919.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-02-05
Publication Date
2024-12-24
Estimated Expiration
2034-02-05

AI Technical Summary

Technical Problem

The reliability and leakage radiation safety of the radiation source in existing X-ray food foreign object detection machines are difficult to meet the continuous working requirements, resulting in safety hazards and insufficient equipment stability in food safety testing.

Method used

An integrated X-ray source for food foreign matter detection machines was designed, using a combined structure of a ball tube box and a control box. Through high-frequency inverter and voltage stabilization technology, a radiator was set up with multiple layers of lead and tube sleeve protection. and oil pump to ensure dose stability and structure of the radiation source to avoid X-ray leakage.

Benefits of technology

It realizes the high dose stability of X-ray source and the characteristics of small KV ripple, meets the requirements of food testing, improves the working reliability and stability of the equipment, avoids X-ray leakage, and enhances the reliability of food safety testing.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of X-ray sources, and discloses an integrated X-ray source for a food foreign matter detector, which comprises a bulb tube box and a control box, the bulb tube box is electrically connected with the control box through a cable, the bulb tube box comprises a first box body and a box cover, a fixing plate is hung on the lower side of the box cover, a voltage doubling plate is fixed on the fixing plate, and the voltage doubling plate is connected with the control box through a cable. A bulb tube assembly is further fixed to the lower side of the box cover through a strap, the bulb tube assembly is arranged on the upper side of the voltage doubling plate, the control box comprises a second box body, and a control panel is fixedly arranged in the second box body; the X-ray source is reasonable in overall layout and simple in structure, the radiating fins are arranged outside the bulb tube box, meanwhile, the circulating oil pump is arranged in the box body, so that the bulb tube box is high in overall heat dissipation and stable in work, meanwhile, the bulb tube assembly is protected through the lead sheath and the tube sleeve in a multi-layer mode, X-rays are prevented from leaking, the voltage doubling plate is isolated through the protection strip and the insulation cover, and overall work is reliable.
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Description

Technical Field

[0001] The utility model relates to the technical field of X-ray sources, and in particular to an integrated X-ray source for a food foreign body detection machine. Background Art

[0002] X-ray food foreign body detector is an important part of ensuring quality in the production, processing and packaging of food. It is used to detect metal foreign bodies and non-metallic foreign bodies with high density mixed in the product. In addition, it can also detect product missing, package damage and weight. In the HACCP standard currently widely used in large-scale food processing and packaging industries, X-ray food foreign body detector is an indispensable detection equipment. The market size of my country's food safety testing industry has basically maintained a growth rate of about 20% in recent years.

[0003] X-ray food foreign body detectors are mainly composed of radiation sources, linear array detectors, image workstations and fixed racks. The function of the radiation source is to generate X-rays, which penetrate the object to be detected and then irradiate the detector to convert into electrical signals, and then identify foreign matter mixed in the food through image processing. Among them, the radiation sources used in high-end X-ray food foreign body detectors are mainly imported because they have high requirements for continuous working reliability and radiation leakage safety, which are difficult for ordinary X-ray machines to meet. Utility Model Content

[0004] In view of the deficiencies in the prior art, the purpose of the utility model is to provide an integrated X-ray source for a food foreign body detector.

[0005] In order to achieve the above purpose, the utility model provides the following technical solutions:

[0006] An integrated X-ray source for a food foreign body detector comprises a tube box and a control box, wherein the tube box and the control box are electrically connected via cables, the tube box comprises a first box body and a box cover, a fixing plate is hoisted on the lower side of the box cover, a voltage multiplier plate is fixed on the fixing plate, a tube assembly is also fixed to the lower side of the box cover via a hoop, the tube assembly is arranged on the upper side of the voltage multiplier plate, the control box comprises a second box body, a control board is fixedly provided in the second box body.

[0007] In the present utility model, preferably, the fixing plate is fixedly connected to the box cover via a first connecting plate and a second connecting plate, and the fixing plate is arranged close to the bottom of the first box body.

[0008] In the utility model, preferably, an oil pump is fixedly provided on a side of the first connecting plate facing the ball tube assembly.

[0009] In the utility model, preferably, a filament transformer assembly is fixedly provided on the side of the second connecting plate facing the bulb assembly.

[0010] In the utility model, preferably, a protective strip is fixedly provided on the outer side of the voltage doubling plate, and an insulating cover is fixedly provided on the upper end of the protective strip.

[0011] In the utility model, preferably, a main transformer is fixed on the voltage doubler plate, and the main transformer is arranged in the middle of the side of the voltage doubler plate and outside the protective strip.

[0012] In the utility model, preferably, the tube assembly comprises an outer lead sheet, an inner lead sheet, a tube sleeve and an X-ray tube from the outside to the inside, protective covers are fixedly provided at both ends of the outer lead sheet, and radiators are fixedly provided on the outer sides of both ends of the X-ray tube.

[0013] In the utility model, preferably, a positioning block is further provided between the ball tube assembly and the box cover.

[0014] In the utility model, preferably, heat dissipation plates are provided at both ends of the first box body, and a first heat dissipation fan is fixedly provided on the outer side of the heat dissipation plate.

[0015] In the utility model, preferably, the control panel is fixedly arranged at the bottom of the second box body by studs, a second radiator is fixedly arranged on the outer side of one end of the second box body, a connection port is also fixedly arranged on the same side of the second radiator, and two communication interfaces and signal input and output interfaces are arranged at the other end of the second box body, the two communication interfaces are used for communication connection with the host computer, and the signal input and output interface is used for communication connection with the tube box.

[0016] Compared with the prior art, the beneficial effects of the utility model are:

[0017] The X-ray source of the utility model comprises a control box and a tube box, the overall layout is reasonable, the structure is streamlined, a heat sink is arranged on the outside of the tube box, and a circulating oil pump is arranged inside the box body, so that the tube box has strong overall heat dissipation and stable operation, and the tube assembly is protected by multiple layers of lead sheets and pipe sleeves to prevent leakage of X-rays, and the voltage multiplier plate is isolated by a protective strip and an insulating cover, so that the overall operation is reliable. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 The utility model is a schematic diagram of the overall structure of an integrated X-ray source for a food foreign body detector.

[0019] Figure 2 The utility model is a schematic diagram of the structure of a control box of an integrated X-ray source for a food foreign body detector.

[0020] Figure 3 The utility model is a schematic diagram of the internal structure of a tube box of an integrated X-ray source for a food foreign body detector.

[0021] Figure 4 The utility model is a schematic diagram of the structure of a tube assembly of an integrated X-ray source for a food foreign body detector.

[0022] Figure 5 The utility model is a schematic diagram of the electrical principle of an integrated X-ray source for a food foreign body detector.

[0023] Figure 6 The utility model is a schematic diagram of the electrical principle of a tube box with an integrated X-ray source for a food foreign body detector. DETAILED DESCRIPTION

[0024] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0025] It should be noted that when a component is referred to as being "fixed to" another component, it may be directly on the other component or there may also be a component centered. When a component is considered to be "connected to" another component, it may be directly connected to the other component or there may also be a component centered. When a component is considered to be "set on" another component, it may be directly set on the other component or there may also be a component centered. The terms "vertical", "horizontal", "left", "right" and similar expressions used herein are for illustrative purposes only.

[0026] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as those commonly understood by those skilled in the art in the technical field of the present invention. The terms used herein in the specification of the present invention are only for the purpose of describing specific embodiments and are not intended to limit the present invention. The term "and / or" used herein includes any and all combinations of one or more related listed items.

[0027] Please also see Figures 1 to 4 The utility model provides an integrated X-ray source for food foreign body detection machine in a preferred embodiment. By using high frequency inversion and voltage stabilization technology, the X-ray source has the characteristics of high dose stability and small KV ripple, which meets the use requirements of X-ray food detection machine, has a simple structure and strong functionality. The X-ray source specifically includes a tube box 1 and a control box 2, and the tube box 1 and the control box 2 are electrically connected by cables.

[0028] Specifically, the tube box 1 includes a first box body 11, a box cover 12, a voltage multiplier plate 3 and a tube assembly 4. The box cover 12 is detachably arranged on the first box body 11. A ray port 120 is provided in the middle of the box cover 12, and a ray port lead block is fixed at the ray port 120. A socket port is also fixedly arranged on the side of the first box body 11. The socket port is electrically connected to the voltage multiplier plate 3 and the tube assembly 4 inside the tube box 1. The socket port is used to connect to the control box 2 through a cable to facilitate signal interaction. A fixing plate 13 is hoisted on the lower side of the box cover 12. The fixing plate 13 is fixedly connected to the box cover 12 through a first connecting plate 15 and a second connecting plate 16. The fixing plate 13 is arranged near the bottom of the first box body 11 and has a certain interval from the bottom of the first box body 11. The voltage multiplier plate 3 is fixed on the upper end surface of the fixing plate 13. The tube assembly 4 is also fixed to the lower side of the box cover 12 through a hoop 14. The tube assembly 4 is arranged on the upper side of the voltage multiplier plate 3.

[0029] Specifically, an oil pump 6 is fixedly provided on the first connecting plate 15 on the side facing the tube assembly 4, and a filament transformer assembly 7 is fixedly provided on the second connecting plate 16 on the side facing the tube assembly 4. The oil pump 6 is close to the anode side of the X-ray tube 44, and the filament transformer assembly 7 is close to the cathode side of the X-ray tube 44.

[0030] In this embodiment, a protective strip 17 is fixedly provided on the outer side of the voltage multiplier plate 3, an insulating cover 18 is fixedly provided on the upper end of the protective strip 17, and the insulating cover 18 is sleeved on the upper side of the protective strip 17. The insulating cover 18, the protective strip 17 and a part of the fixed plate 13 constitute a fixed cavity for the voltage multiplier plate 3 to place the voltage multiplier plate 3 and isolate the voltage multiplier plate 3 from the tube assembly 4 at the same time.

[0031] Specifically, a main transformer 8 is fixed on the voltage doubler plate 3 , and the voltage doubler plate 3 is electrically connected to the main transformer 8 . The main transformer 8 is arranged in the middle of the side of the voltage doubler plate 3 and outside the protection strip 17 .

[0032] Specifically, the tube assembly 4 includes an outer lead sheet 41, an inner lead sheet 42, a pipe sleeve 43 and an X-ray tube 44 from the outside to the inside, and protective covers 45 are fixedly provided at both ends of the outer lead sheet 41. Radiators 46 are fixedly provided on the outside of both ends of the X-ray tube 44. The radiator 46 is fixedly provided in an anode insulating cover 47. The X-ray tube 44 is mounted in the middle of the radiator 46. The anode insulating cover 47 is clamped with the pipe sleeve 43. The other end of the pipe sleeve 43 is clamped with the cathode insulating cover 48. The pipe sleeve 43 is sleeved on the outside of the X-ray tube 44. The inner lead sheet 42 and the outer lead sheet 41 are sleeved on the outside of the pipe sleeve 43 in sequence. Protective covers 45 are fixed at both ends of the outer lead sheet 41. Lead covers 49 are fixedly provided at both ends of the protective cover 45. The lead cover 49 contains the connecting wires between the X-ray tube 44 and the voltage multiplier plate, which are blocked from leaking X-rays through the pipe sleeve 43, the outer lead sheet 41 and the inner lead sheet 42.

[0033] Specifically, a positioning block is provided between the tube assembly 4 and the box cover 12. The positioning block is fixed on the lower side of the box cover 12. The lower side of the positioning block is arranged in an arc shape to facilitate the embedding of the outer lead sheet 41 of the tube assembly 4. The positioning block ensures that the position of the tube assembly 4 is properly fixed, and the outlet port of the tube assembly 4 is directly opposite to the ray port 120 on the box cover 12.

[0034] Specifically, heat sinks 110 are provided at both ends of the first box body 11, and a plurality of tooth structures are provided on the outer side of the heat sink 110 to increase the heat dissipation area. A first heat dissipation fan 111 is also fixedly provided on the outer side of the heat sink 110 to increase the heat dissipation of the ball tube box 1 and ensure the normal operation of the ball tube box 1.

[0035] Specifically, the control box 2 includes a second box body 21, in which a control board 5 is fixedly arranged, and the control board 5 is fixedly arranged at the bottom of the second box body 21 by means of studs. A second radiator 213 is fixedly arranged on the outer side of one end of the second box body 21, and a connecting port 210 is also fixedly arranged on the same side of the second radiator 213. Two communication interfaces 211 and a signal input and output interface 212 are arranged at the other end of the second box body 21. The two communication interfaces 211 are used for communication connection with the upper computer, and the signal input and output interface 212 is used for communication connection with the tube box 1. The control board 5 is electrically connected to the second radiator 213, the connecting port 210, the communication interface 211 and the signal input and output interface 212.

[0036] Working principle:

[0037] like Figure 5 and Figure 6As shown, the tube box 1 is electrically connected to the control box 2, the control box 2 is connected to the host computer for communication, the control box 2 is connected to the external power supply, and outputs high-frequency alternating current to the tube box 1 after passing through the rectifier circuit, voltage stabilizing circuit, and high-frequency inverter circuit on the internal control board 5. After receiving, the tube box 1 is stepped up by the main transformer 8 and stepped up and rectified by the voltage multiplier board 3, and then outputs positive and negative high-voltage direct current to both ends of the tube to form a high-voltage electric field. The filament driving circuit on the control board 5 in the control box 2 generates a filament driving signal to the tube box 1. After receiving, the tube box 1 is isolated and stepped down by the filament transformer assembly 7, and then applied to the filament inside the tube assembly 4 to light the filament. After the voltage is applied and the filament is lit, the tube assembly 4 generates X-rays and outputs them through the ray port 120. The control box 2 also outputs a cooling fan driving signal to the tube box 1, so that the first cooling fans 111 on both sides of the tube box 1 work. When the control box 2 and the tube box 1 start working, the cooling fan starts working to dissipate heat. A temperature sensor is provided inside the tube box 1, and the temperature sampling signal is fed back to the control board 5 of the control box 2. When the temperature signal is higher than 50 degrees, the circulating oil pump 6 in the tube assembly 4 starts to work, accelerating the internal oil circulation speed and greatly increasing the heat dissipation of the tube assembly; when the oil temperature is lower than 45 degrees, the circulating oil pump 6 stops working, thereby ensuring that the temperature inside the tube box 1 is appropriate and avoiding damage to the X-ray tube 44 assembly or shortening its life due to high temperature. A sampling circuit is provided on the voltage multiplier board 3. When the tube assembly 4 emits X-rays, the actual state signal collected is fed back to the control board 5, and the operational amplifier circuit on the control board 5 is compared with the set signal, thereby forming a closed-loop feedback.

[0038] The above description is a detailed description of the preferred feasible embodiment of the utility model, but the embodiment is not used to limit the scope of the patent application of the utility model. All equivalent changes or modified changes completed under the technical spirit suggested by the utility model should fall within the patent scope covered by the utility model.

Claims

1. An integrated X-ray source for food foreign body detection machine, characterized in that: The invention comprises a tube box (1) and a control box (2), wherein the tube box (1) and the control box (2) are electrically connected via a cable, wherein the tube box (1) comprises a first box body (11) and a box cover (12), wherein a fixing plate (13) is suspended on the lower side of the box cover (12), a pressure multiplier plate (3) is fixed on the fixing plate (13), a tube assembly (4) is fixed on the lower side of the box cover (12) via a hoop (14), and the tube assembly (4) is arranged on the upper side of the pressure multiplier plate (3), and wherein the control box (2) comprises a second box body (21), wherein a control board (5) is fixedly arranged in the second box body (21).

2. The integrated X-ray source for food foreign body detection machine according to claim 1, characterized in that: The fixing plate (13) is fixedly connected to the box cover (12) via a first connecting plate (15) and a second connecting plate (16), and the fixing plate (13) is arranged close to the bottom of the first box body (11).

3. The integrated X-ray source for food foreign body detection according to claim 2, characterized in that: An oil pump (6) is fixedly arranged on the first connecting plate (15) on a side facing the ball tube assembly (4).

4. The integrated X-ray source for food foreign body detection machine according to claim 2, characterized in that: A filament transformer assembly (7) is fixedly arranged on the second connecting plate (16) on a side facing the bulb assembly (4).

5. The integrated X-ray source for food foreign body detection machine according to claim 4, characterized in that: A protection strip (17) is fixedly provided on the outer side of the voltage doubling plate (3), and an insulating cover (18) is fixedly provided on the upper end of the protection strip (17).

6. The integrated X-ray source for food foreign body detector according to claim 5, characterized in that: A main transformer (8) is fixed on the voltage doubler plate (3), and the main transformer (8) is arranged in the middle of the side of the voltage doubler plate (3) and outside the protection strip (17).

7. The integrated X-ray source for food foreign body detector according to claim 1, characterized in that: The tube assembly (4) comprises, from outside to inside, an outer lead sheet (41), an inner lead sheet (42), a tube sleeve (43) and an X-ray tube (44); protective covers (45) are fixedly provided at both ends of the outer lead sheet (41); and heat sinks (46) are fixedly provided on the outer sides of both ends of the X-ray tube (44).

8. The integrated X-ray source for food foreign body detector according to claim 1, characterized in that: A positioning block is also provided between the ball tube assembly (4) and the box cover (12).

9. The integrated X-ray source for food foreign body detector according to claim 1, characterized in that: Heat dissipation plates (110) are arranged at both ends of the first box body (11), and a first heat dissipation fan (111) is fixedly arranged outside the heat dissipation plate (110).

10. The integrated X-ray source for food foreign body detector according to claim 1, characterized in that: The control panel (5) is fixedly arranged at the bottom of the second box (21) by means of studs; a second radiator (213) is fixedly arranged on the outer side of one end of the second box (21); a connection port (210) is also fixedly arranged on the same side of the second radiator (213); and two communication interfaces (211) and a signal input / output interface (212) are arranged at the other end of the second box (21); the two communication interfaces (211) are used for communication connection with a host computer, and the signal input / output interface (212) is used for communication connection with the tube box (1).