Multifunctional incubator
By using hot air components and U-shaped shell preheating and exchanging media in the incubator, the problem of heat energy wasted during the incubator ventilation process is solved, and the effect of reducing the energy consumption of the electric heating tube is achieved.
Patent Information
- Application Number
- CN202421058951.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-15
- Publication Date
- 2024-12-27
- Estimated Expiration
- 2034-05-15
AI Technical Summary
The existing incubator will pump out the hot gas during the ventilation process, causing more electricity in the incubator to consume to maintain the temperature and cause waste of heat.
A multi-function incubator is designed, using hot air components to heat the external air into hot air suitable for incubation temperature, and preheat the hot air through a U-shaped shell to reduce the energy consumption of the electric heating tube.
The power consumption of the electric heating tube is reduced by preheating the air, and the energy-saving effect is achieved.
Smart Images

Figure CN222236228U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of incubators, in particular to a multifunctional incubator. Background Art
[0002] In the breeding industry, poultry eggs are artificially incubated using an incubator to increase the success rate of hatching eggs. An incubator is a machine that artificially simulates the maternal instinct of oviparous animals to turn eggs over under temperature, humidity and other conditions to develop fertilized eggs into life over a certain period of time. It is mainly used for egg incubation and embryo development.
[0003] A safe poultry incubator is disclosed in the Chinese patent authorization number CN218959794U. When the centrifugal fan is started to work, the air inside the incubator can be extracted to ventilate the incubator. When the centrifugal fan extracts the gas inside the incubator, the gas will be filtered and adsorbed by the filter frame inside the fixed shell, and will be filtered and adsorbed again by the filter cylinder when discharged, so that the gas generated inside the incubator can be purified and deodorized before being discharged, reducing the pollution of odor to the external environment. However, this technical solution still has the following defects:
[0004] Although the centrifugal fan combined with the filter frame is convenient for purifying and deodorizing the gas in the incubator, it will also extract the hot air in the incubator. The direct discharge of hot air will cause the electric heating tube in the incubator to consume more electricity to maintain the incubation temperature, which is not conducive to energy saving. Utility Model Content
[0005] The utility model aims to solve at least one of the technical problems existing in the prior art. To this end, the utility model provides a multifunctional incubator, which solves the problem of heat energy waste caused during the ventilation process of the incubator.
[0006] To achieve the above-mentioned purpose, according to an embodiment of the first aspect of the utility model, a multifunctional incubator is proposed, comprising an incubator box, a horizontal plate is installed between the inner walls of the incubator box near the bottom, the horizontal plate divides the inside of the incubator box from top to bottom into an incubation chamber and a heating chamber, and a hollow air guide plate is installed at the middle position of the incubation chamber, a uniformly distributed incubation frame is installed between the air guide plate and the inner wall of the incubation chamber, and a hot air component is installed between the air guide plate and the heating chamber, a U-shaped shell with a hollow structure is connected to the position of the incubator box near the top, a heat exchange shell is installed at the side wall of the incubator box, a heat exchange medium is arranged in the heat exchange shell, and a first serpentine tube and a second serpentine tube are respectively installed in the heat exchange shell, the top end of the first serpentine tube is connected to an exhaust pipe running through the U-shaped shell, and the bottom end of the first serpentine tube is connected to the heating chamber, the top end of the second serpentine tube is connected to the U-shaped shell through an inverted L-shaped tube, and the other end of the second serpentine tube is connected to an adsorption box, the adsorption box is installed at the outer side wall of the heat exchange shell, and an adsorption component is installed in the adsorption box.
[0007] As a further technical solution of the present utility model, the hot air component includes a partition installed in the heating chamber, the partition divides the heating chamber into a first cavity and a second cavity from left to right, an electric heating tube is installed in the first cavity, an exhaust fan is installed in the second cavity, the input end of the exhaust fan is connected to the first cavity, and the output end of the exhaust fan is connected to the air guide plate, and a plurality of air outlet holes are opened on the side wall of the air guide plate.
[0008] As a further technical solution of the utility model, the adsorption assembly includes a first activated carbon filter and a second activated carbon filter which are sequentially installed in an adsorption box, and an air outlet is installed on a side of the adsorption box away from the heat exchange shell.
[0009] As a further technical solution of the utility model, the incubation frame is provided with a plurality of evenly distributed bearing holes, the inner diameter of the top end of the bearing hole is larger than the inner diameter of the bottom end, and the incubation frame is also penetrated with a plurality of evenly distributed through holes.
[0010] As a further technical solution of the present invention, a temperature sensor is installed on the side of the partition away from the exhaust fan, and a controller is installed on the outer wall of the first cavity, and the controller is electrically connected to the electric heating pipe, the exhaust fan and the temperature sensor respectively.
[0011] As a further technical solution of the utility model, a box door corresponding to the incubation cavity is symmetrically installed on one side of the incubator, a transparent viewport is installed on the box door, and a filter cartridge with an internal filter element is installed on the top of the exhaust pipe.
[0012] Compared with the prior art, the beneficial effects of the utility model are:
[0013] In the utility model, the hot air component is not only convenient for extracting air from the external environment, but also convenient for heating the air into hot air suitable for the incubation temperature, and blowing the hot air into the incubation chamber, and the hot air can enter the second serpentine tube through the U-shaped shell, so that the heat of the discharged hot air can be used to heat the heat exchange medium in the heat exchange shell. After the heat exchange is completed, it enters the adsorption box and is conveniently purified and deodorized through the adsorption component. The heat exchange medium heated in the heat exchange shell can preheat the air in the first serpentine tube, so that the air in the external environment can be preheated before entering the heating chamber, thereby reducing the energy consumption of the electric heating tube, which is beneficial to energy saving. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 It is a three-dimensional diagram of the utility model;
[0015] Figure 2 It is a schematic diagram of the structure of the utility model;
[0016] Figure 3It is a three-dimensional diagram of the incubation frame in the utility model;
[0017] Figure 4 It is a structural schematic diagram of the connection part between the heat exchange shell and the adsorption box in the utility model.
[0018] In the figure: 1. incubator; 2. horizontal plate; 3. air guide plate; 4. incubator frame; 5. U-shaped shell; 6. heat exchange shell; 7. first serpentine tube; 8. second serpentine tube; 9. exhaust duct; 10. adsorption box; 11. partition; 12. electric heating tube; 13. exhaust fan; 14. first activated carbon filter; 15. second activated carbon filter; 16. bearing hole; 17. temperature sensor; 18. controller; 19. box door; 20. filter cartridge. DETAILED DESCRIPTION
[0019] The technical solution of the utility model will be described clearly and completely in conjunction with the embodiments below. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of them. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0020] like Figure 1-3 As shown, a multifunctional incubator comprises an incubator box 1, wherein a horizontal plate 2 is installed between the inner walls of the incubator box 1 near the bottom, and the horizontal plate 2 divides the interior of the incubator box 1 from top to bottom into an incubation chamber and a heating chamber, and a box door 19 corresponding to the incubation chamber is symmetrically installed on one side of the incubator box 1, and a transparent viewport is installed on the box door 19, and a hollow air guide plate 3 is installed in the middle position of the incubation chamber, and an evenly distributed incubation frame 4 is installed between the air guide plate 3 and the inner wall of the incubation chamber, and a plurality of evenly distributed bearing holes 16 are provided on the incubation frame 4 for bearing poultry eggs, and the top inner diameter of the bearing hole 16 is larger than the bottom inner diameter, and a plurality of evenly distributed through holes are also opened through the incubation frame 4 to facilitate gas circulation.
[0021] like Figure 1-2As shown, a hot air component is installed between the air guide plate 3 and the heating chamber, and the hot air component includes a partition 11 installed in the heating chamber, and the partition 11 divides the heating chamber into a first cavity and a second cavity from left to right. An electric heating pipe 12 is installed in the first cavity, and an exhaust fan 13 is installed in the second cavity. The input end of the exhaust fan 13 is connected to the first cavity, and the output end of the exhaust fan 13 is connected to the air guide plate 3. A plurality of air outlet holes are provided on the side wall of the air guide plate 3 to facilitate evenly blowing hot air to the poultry eggs on the incubation frame 4. A temperature sensor 17 is installed on the side of the partition 11 away from the exhaust fan 13 for detecting whether the heating is in a suitable temperature range. A controller 18 is installed on the outer wall of the first cavity. The controller 18 is electrically connected to the electric heating pipe 12, the exhaust fan 13 and the temperature sensor 17 respectively. The controller 18 automatically adjusts the power of the electric heating pipe 12 according to the feedback signal of the temperature sensor 17.
[0022] like Figure 1-2 and Figure 4 As shown, a U-shaped shell 5 with a hollow structure is connected near the top of the incubator 1, a heat exchange shell 6 is installed at the side wall of the incubator 1, a heat exchange medium is arranged in the heat exchange shell 6, and a first serpentine tube 7 and a second serpentine tube 8 are respectively installed in the heat exchange shell 6, the top end of the first serpentine tube 7 is connected with an exhaust pipe 9 penetrating the U-shaped shell 5, and a filter cartridge 20 with an internal filter element is installed at the top end of the exhaust pipe 9 to facilitate filtering of the external air drawn in, and the bottom end of the first serpentine tube 7 is connected with the heating chamber, the top end of the second serpentine tube 8 is connected with the U-shaped shell 5 through an inverted L-shaped tube, and the other end of the second serpentine tube 8 is connected with an adsorption box 10, which is installed at the outer side wall of the heat exchange shell 6;
[0023] An adsorption assembly is installed in the adsorption box 10, and the adsorption assembly includes a first activated carbon filter 14 and a second activated carbon filter 15 which are sequentially installed in the adsorption box 10, so as to facilitate multiple adsorption of the exhaust gas, thereby achieving exhaust gas purification. An air outlet is installed on the side of the adsorption box 10 away from the heat exchange shell 6 to facilitate the discharge of the purified gas.
[0024] The working principle of the utility model is as follows: the poultry eggs to be hatched are placed on the bearing hole 16 of the hatching frame 4, the controller 18 is used to set a suitable temperature range, the electric heating tube 12 and the exhaust fan 13 are started, and the outside air is filtered by the filter cartridge 20, and then enters the first cavity through the exhaust pipe 9 and the first serpentine tube 7, the electric heating tube 12 heats the air entering the first cavity to form hot air, the hot air is introduced into the air guide plate 3 by the exhaust fan 13, and finally the hot air is evenly blown into the hatching cavity through a plurality of air outlets, and at the same time, the hot air is discharged to the second serpentine tube 8 through the U-shaped shell 5 and the inverted L-shaped tube, and then the hot air is discharged to the second serpentine tube 8 through the U-shaped shell 5 and the inverted L-shaped tube. The heat exchange medium in the heat exchange shell 6 is heated, and the heated heat exchange medium can preheat the air in the first serpentine tube 7, so that the air of the external environment can be preheated before entering the first cavity. Since the air entering the first cavity has a certain temperature, the electric heating tube 12 can reduce the power to maintain the required heating temperature. Specifically, the temperature in the first cavity is monitored by the temperature sensor 17. Since the incoming air is preheated, the detected temperature will increase. The temperature sensor 17 feeds back a signal to the controller 18, thereby automatically reducing the power of the electric heating tube 12, which is beneficial to reducing energy consumption.
[0025] The above embodiments are only used to illustrate the technical method of the utility model rather than to limit it. Although the utility model is described in detail with reference to the preferred embodiments, ordinary technicians in the field should understand that the technical method of the utility model can be modified or replaced by equivalents without departing from the spirit and scope of the technical method of the utility model.
Claims
1. A multifunctional incubator, comprising an incubator box (1), characterized in that: A transverse plate (2) is installed between the inner walls of the incubator (1) near the bottom, the transverse plate (2) divides the interior of the incubator (1) from top to bottom into an incubation chamber and a heating chamber, and a hollow air guide plate (3) is installed in the middle of the incubation chamber, evenly distributed incubation frames (4) are installed between the air guide plate (3) and the inner wall of the incubation chamber, and a hot air component is installed between the air guide plate (3) and the heating chamber, a U-shaped shell (5) with a hollow structure is connected to the incubator (1) near the top, a heat exchange shell (6) is installed on the side wall of the incubator (1), and the heat exchange shell (6) is installed on the side wall of the incubator (1). A heat exchange medium is provided in the body (6), and a first serpentine tube (7) and a second serpentine tube (8) are respectively installed in the heat exchange shell (6), the top end of the first serpentine tube (7) is connected to an exhaust pipe (9) that runs through the U-shaped shell (5), and the bottom end of the first serpentine tube (7) is connected to the heating chamber, the top end of the second serpentine tube (8) is connected to the U-shaped shell (5) through an inverted L-shaped tube, and the other end of the second serpentine tube (8) is connected to an adsorption box (10), the adsorption box (10) is installed on the outer wall of the heat exchange shell (6), and an adsorption component is installed in the adsorption box (10).
2. A multifunctional incubator according to claim 1, characterized in that: The hot air assembly comprises a partition (11) installed in the heating chamber, wherein the partition (11) divides the heating chamber into a first chamber and a second chamber from left to right, wherein an electric heating pipe (12) is installed in the first chamber, and an exhaust fan (13) is installed in the second chamber, wherein the input end of the exhaust fan (13) is connected to the first chamber, and the output end of the exhaust fan (13) is connected to the air guide plate (3), and a plurality of air outlet holes are provided on the side wall of the air guide plate (3).
3. A multifunctional incubator according to claim 1, characterized in that: The adsorption assembly comprises a first activated carbon filter (14) and a second activated carbon filter (15) which are sequentially installed in an adsorption box (10); an air outlet is installed on a side of the adsorption box (10) away from the heat exchange shell (6).
4. A multifunctional incubator according to claim 1, characterized in that: The hatching frame (4) is provided with a plurality of evenly distributed bearing holes (16), the inner diameter of the top end of the bearing hole (16) is larger than the inner diameter of the bottom end, and the hatching frame (4) is also provided with a plurality of evenly distributed through holes.
5. A multifunctional incubator according to claim 2, characterized in that: A temperature sensor (17) is installed on the side of the partition (11) away from the exhaust fan (13), and a controller (18) is installed on the outer wall of the first cavity. The controller (18) is electrically connected to the electric heating pipe (12), the exhaust fan (13) and the temperature sensor (17), respectively.
6. A multifunctional incubator according to claim 1, characterized in that: A box door (19) corresponding to the incubation chamber is symmetrically mounted on one side of the incubator (1), a transparent viewport is mounted on the box door (19), and a filter cartridge (20) with a filter element inside is mounted on the top end of the exhaust pipe (9).
Citation Information
Patent Citations
Safe poultry incubator
CN218959794U