Sufficient tea humidifying equipment
By designing tea full humidification equipment, using mobile base plates and electric cylinders to drive the tea placement box to shake left and right and turn materials, the problems of uneven humidification and safety and hygiene are solved, and the work efficiency and humidification effect are improved.
Patent Information
- Application Number
- CN202323070585.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2023-11-14
- Publication Date
- 2024-12-27
- Estimated Expiration
- 2033-11-14
AI Technical Summary
The existing tea humidification equipment has uneven humidification and safety and hygiene problems during the humidification process, and staff need to manually flip the tea to shorten the humidification time and reduce work efficiency.
A tea full humidification equipment is designed, including a mobile base plate, chassis, water tank, atomization spray head, electric cylinder, tea placement box, round rod, flip plate and brush. The tea placement box is driven by electric cylinder and motor to shake left and right and right. Turn the ingredients to achieve uniform humidification of the tea leaves and reduce manual operations.
The uniform humidification of tea leaves is achieved, the work efficiency is improved, the hygiene problems inside the chassis is avoided, and the safety and efficiency of the humidification process is improved.
Smart Images

Figure CN222236536U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of tea processing equipment, and particularly relates to a tea full humidification device. Background Technique
[0002] Tea refers to the leaves and buds of the tea tree. Its aliases include tea, jia, ming, and chuan. Generally, it refers to the leaves of the evergreen shrub tea tree that can be used for making tea, as well as the beverages brewed with these leaves. Later, it was extended to all herbal teas brewed with the flowers, leaves, seeds, and roots of plants, such as "chrysanthemum tea", etc.; "cool teas" brewed with various medicinal materials, etc. It is also called Lei Ya in Chinese literature. In some countries, there are also teas brewed with the leaves of other plants such as fruits and herbs, such as "fruit tea".
[0003] In the tea production process, humidification is required. Humid air is beneficial to the growth of the tea tree. Appropriate relative humidity is crucial for the transformation of tea leaves into high-quality tea during the processing. During the oxidation (also known as fermentation) process, it is particularly important to precisely control the temperature and humidity. This process provides suitable conditions for the polyphenols in the tea leaves to be converted into theaflavins, theasinensins, and other compounds, thus giving the tea a unique fragrance and color. If the tea leaves are dry, the oxidation rate will slow down because water is required during the oxidation process. To maintain continuous fermentation, the relative humidity of the environment must be maintained at 95 - 98% RH and the temperature at 20 - 26 °C. Even a slight decrease in humidity will affect the fermentation process and reduce the quality of the tea.
[0004] In the prior art, generally, tea leaves are placed in a chassis and humidified by spraying water vapor through atomizing nozzles. However, the bottom of the static tea leaves in the chassis cannot be wetted. To shorten the humidification time of the tea leaves in the chassis, the staff generally opens the chassis and manually turns the bottom tea leaves. This method not only may lead to uneven humidification of the tea leaves but also has problems in terms of safety and hygiene, and at the same time reduces the work efficiency of the staff. Content of the Utility Model
[0005] Aiming at the problems raised in the above background technique, the purpose of the present utility model is: to provide a tea full humidification device.
[0006] To achieve the above technical purpose, the technical solution adopted by the present utility model is as follows:
[0007] A tea full humidification device includes a movable bottom plate, the movable bottom plate is connected with a chassis, one end of the upper side of the chassis is connected with a feeding cylinder at a certain inclination angle, the chassis is hinged with a box door, one side of the chassis is provided with ventilation holes, the chassis is connected with a water tank, a water pump is arranged in the water tank, the output end of the water pump is connected with a shunt box through a pipeline, and the shunt box is connected with a plurality of atomizing nozzles through pipelines;
[0008] An electric cylinder is connected to one side of the inner wall of the chassis, and a tea placing box is connected to the output end of the electric cylinder. Two round rods are connected to one side of the tea placing box, and two plug-in tubes adapted to plug in the round rods are connected to the inner wall of the chassis. An electric discharge door is connected to one side of the bottom of the tea placing box, and a motor is connected to the bottom of the outer wall of the tea placing box. A transmission rod is connected to the output end of the motor, and the transmission rod is connected to the tea placing box through a rotating bearing, and a cross mounting rod is connected to the transmission rod. A plurality of first support rods are connected to the lower side of the cross mounting rod, and a U-shaped mounting groove is provided at the end of the first support rod, and a flipping plate is inserted therein at an inclined angle. A fixing bolt is connected between the first support rod and the flipping plate, and a brush is connected to the bottom of the flipping plate.
[0009] It is further defined that the chassis is connected with a transparent observation window, and a reinforcing rod is connected between the feed barrel and the inner wall of the chassis. Such a structural design can facilitate the staff to observe the internal humidification conditions and enhance the structural stability of the feed barrel.
[0010] It is further defined that anti-slip sliders are connected on both sides of the end of the round rod, the inserted tube is provided with a sliding groove adapted for the sliding connection of the anti-slip slider, and both ends of the inner wall of the inserted tube are connected with adaptive rubber pads. Such a structural design can strengthen the connectivity between the round rod and the inserted tube, prevent the round rod from falling off the inserted tube, and reduce the noise generated when the anti-slip slider and the round rod move and contact in the inserted tube.
[0011] It is further defined that a disc is fixedly connected to the end of the transmission rod, and a mounting plate matching the disc is fixedly connected to the cross mounting rod, and a plurality of bolts are connected between the disc and the mounting plate. Such a structural design can facilitate the staff to install and disassemble the cross mounting rod and the transmission rod, and facilitate the inspection and replacement of various components.
[0012] It is further defined that the transmission rod is connected to an installation cross bar, a plurality of second support rods are connected to the lower side of the installation cross bar, the plurality of second support rods are connected to a sweeping plate, a sweeping brush is connected to the lower side of the sweeping plate, and the sweeping brush is in contact with and connected to the bottom of the inner wall of the tea placement box. With such a structural design, when unloading is required, the staff will disassemble the cross installation rod and then connect the installation cross bar to the end of the transmission rod. The sweeping plate can automatically sweep the humidified tea leaves inside out of the electric discharge door by rotation, thereby achieving the effect of automatic unloading.
[0013] It is further defined that the electric cylinder and the motor are both provided with waterproof protective covers, the inner wall of the chassis is provided with a plurality of dovetail slide grooves at positions corresponding to the electric discharge door, the dovetail slide grooves are slidably connected with dovetail sliders, and the dovetail sliders are connected with a material receiving box. Such a structural design can provide waterproof protection for the electric cylinder and the motor. After the material receiving box receives the material, the staff pulls the material receiving box, and the dovetail slider moves in the dovetail slide groove, which makes it convenient for the staff to pull the tea leaves in the material receiving box out of the chassis for unloading.
[0014] The beneficial effects of the utility model are:
[0015] 1. The chassis in the utility model is connected with components such as a water tank, a diversion box, an atomizing nozzle, an electric cylinder, a tea placement box, a round rod, an anti-slip slider, an insert, an electric discharge door, a motor, a cross mounting rod, a support rod, a flipping plate and a brush. The electric cylinder drives the tea placement box to move back and forth left and right to shake the tea leaves evenly left and right. The motor drives the cross mounting rod, the support rod, the flipping plate and the brush to rotate through the transmission rod. The flipping plate and the brush are rotated to flip the tea leaves, which is convenient for evenly humidifying the tea leaves, can save the step of manually flipping the tea leaves by the staff, prevent the sanitary environment problems inside the chassis, and improve the work efficiency of the staff. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] The present invention can be further described by the non-limiting embodiments given in the accompanying drawings;
[0017] Figure 1 This is a schematic cross-sectional view of the overall structure of an embodiment of a tea humidification device according to the utility model;
[0018] Figure 2 This is an embodiment of a tea humidification device of the utility model Figure 1 The structural diagram of A in FIG.
[0019] Figure 3 It is a structural schematic diagram of connecting components such as a cross mounting rod, a support rod and a turning plate in an embodiment of a tea humidification device of the utility model;
[0020] Figure 4 It is a structural schematic diagram of the installation of connecting components such as a cross bar, a support rod, a sweeping plate and a sweeping brush in an embodiment of the utility model of a tea humidifying device.
[0021] The main component symbols are described as follows:
[0022] Mobile base plate 1;
[0023] Chassis 2, air vent 2001, transparent observation window 2002, feed barrel 201, reinforcing rod 2011, dovetail slider 202, receiving box 203;
[0024] Water tank 3, diverter box 301, atomizing nozzle 302;
[0025] Electric cylinder 4;
[0026] Tea placing box 5, round rod 501, anti-dropping slider 5011, insert tube 502, slide groove 5021, rubber pad 5022, electric discharging door 503;
[0027] Motor 6, transmission rod 601, rotating bearing 6011, disc 6012, bolt 6013, cross mounting rod 602, mounting disc 6021, first support rod 603, turning plate 604, brush 6041, fixing bolt 605;
[0028] Install the cross bar 7, the second support rod 701, the sweeping plate 702, and the sweeping brush 703;
[0029] Waterproof protective cover8. DETAILED DESCRIPTION
[0030] In order to enable those skilled in the art to better understand the present invention, the technical solution of the present invention is further described below in conjunction with the accompanying drawings and embodiments.
[0031] like Figure 1-4 As shown, a tea humidification device of the utility model comprises a movable bottom plate 1, the movable bottom plate 1 is connected to a machine box 2, one end of the upper side of the machine box 2 is connected to a feed barrel 201 at a certain angle, the machine box 2 is hinged with a door, and one side of the machine box 2 is provided with an air vent 2001, characterized in that: the machine box 2 is connected to a water tank 3, a water pump is arranged in the water tank 3, the output end pipeline of the water pump is connected to a diverter box 301, and the diverter box 301 pipeline is connected to a plurality of atomizing nozzles 302;
[0032] An electric cylinder 4 is connected to one side of the inner wall of the chassis 2, and a tea placing box 5 is connected to the output end of the electric cylinder 4. Two round rods 501 are connected to one side of the tea placing box 5. Two insert tubes 502 adapted to insert the round rods 501 are connected to the inner wall of the chassis 2. An electric discharge door 503 is connected to one side of the bottom of the tea placing box 5. A motor 6 is connected to the bottom of the outer wall of the tea placing box 5. A transmission rod 601 is connected to the output end of the motor 6. The transmission rod 601 is connected to the tea placing box 5 through a rotating bearing 6011, and a cross mounting rod 602 is connected to the transmission rod 601. A plurality of first support rods 603 are connected to the lower side of the cross mounting rod 602. A U-shaped mounting groove is provided at the end of the first support rod 603, and a flipping plate 604 is inserted therein at a certain angle. A fixing bolt 605 is connected between the first support rod 603 and the flipping plate 604, and a brush 6041 is connected to the bottom of the flipping plate 604.
[0033] In the embodiment of the present case, the staff puts the tea leaves from the feed tube 201 into the chassis 2, and the tea leaves fall into the tea placement box 5 after passing through the feed tube 201. After a certain amount of tea leaves enter, the feeding is stopped, and then the water pump, electric cylinder 4 and motor 6 in the chassis 2 are turned on. The water pump in the chassis 2 is operated to pump water to the diversion box 301 and spray it onto the tea leaves from each atomizing nozzle 302. The operation of the electric cylinder 4 drives the tea placement box 5 to move back and forth left and right. When the tea placement box 5 moves, it drives the round rod 501 to move back and forth in the insertion tube 502 at the same time. Such a structural design can place the tea placement box 5 The tea leaves in the tea placing box 5 shake left and right during the humidification process to achieve the effect of changing the position of the tea leaves. The motor 6 is turned on, and the motor 6 drives the transmission rod 601 at the output end to rotate. The transmission rod 601 drives the connected cross mounting rod 602 to rotate accordingly. When the cross mounting rod 602 rotates, the support rod 603 drives each turning plate 604 and the brush 6041 to rotate in the tea placing box 5, so as to achieve the purpose of turning over the tea leaves in the tea placing box 5, so that the tea leaves are humidified more evenly, and the staff does not need to manually adjust the turning position of the tea leaves, so as to prevent the sanitary environment problems inside the chassis 2 and improve the work efficiency of the staff;
[0034] The turning plate 604 is installed in an inclined manner, and can separate the tea leaves in the tea placing box 5 in an interval manner, so as to facilitate uniform humidification of the tea leaves. The brush 6041 can prevent the tea leaves from being crushed and broken during rotation, thereby affecting their quality.
[0035] Preferably, the chassis 2 is connected with a transparent observation window 2002 , and a reinforcing rod 2011 is connected between the feed barrel 201 and the inner wall of the chassis 2 . Such a structural design can facilitate the staff to observe the internal humidification conditions and enhance the structural stability of the feed barrel 201 .
[0036] Preferably, anti-slip sliders 5011 are connected to both sides of the end of the round rod 501, and the insert tube 502 is provided with a slide groove 5021 adapted to be slidably connected to the anti-slip slider 5011, and both ends of the inner wall of the insert tube 502 are connected to adaptive rubber pads 5022. Such a structural design can strengthen the connectivity between the round rod 501 and the insert tube 502, prevent the round rod 501 from falling off the insert tube 502, and reduce the noise generated when the anti-slip slider 5011 and the round rod 501 move and contact in the insert tube 502.
[0037] Preferably, a disc 6012 is fixedly connected to the end of the transmission rod 601, and a mounting plate 6021 matching the disc 6012 is fixedly connected to the cross mounting rod 602. A plurality of bolts 6013 are connected between the disc 6012 and the mounting plate 6021. Such a structural design can facilitate the staff to install and disassemble the cross mounting rod 602 and the transmission rod 601, and facilitate the inspection and replacement of various components.
[0038] Preferably, the transmission rod 601 is connected to the mounting cross bar 7, a plurality of second support rods 701 are connected to the lower side of the mounting cross bar 7, the plurality of second support rods 701 are connected to a sweeping plate 702, a sweeping brush 703 is connected to the lower side of the sweeping plate 702, the sweeping brush 703 is in contact with and connected to the bottom of the inner wall of the tea placement box 5. With such a structural design, when unloading is needed, the staff will disassemble the cross mounting rod 602, and then connect the mounting cross bar 7 to the end of the transmission rod 601. The sweeping plate 702 can rotate to automatically sweep the humidified tea leaves inside out of the electric discharge door 503, thereby achieving the effect of automatic unloading. In the embodiment of the present case, after the tea leaves are humidified to a certain humidity, when it is necessary to unload the tea leaves, the cross mounting rod 602 connected to the end of the transmission rod 601 is removed, and the mounting cross bar 7 is connected to the end of the transmission rod 601, and then the motor 6 is turned on. The motor 6 drives the transmission rod 601 to rotate, and when the transmission rod 601 rotates, the mounting cross bar is driven to rotate accordingly. When the mounting cross bar 7 rotates, the sweeping plate 702 and the sweeping brush 703 contact the tea leaves in a rotating state, and sweep the tea leaves to the electric discharge door 503. At this time, the tea leaves fall out of the tea placement box 5 from the open electric discharge door 503 in turn, thereby achieving the effect of convenient automatic unloading.
[0039] Preferably, the electric cylinder 4 and the motor 6 are both provided with a waterproof protective cover 8, and the inner wall of the chassis 2 is provided with a plurality of dovetail slide grooves at positions corresponding to the electric discharge door 503, and the dovetail slide grooves are slidably connected with a dovetail slider 202, and the dovetail slider 202 is connected with a material receiving box 203. Such a structural design can provide waterproof protection for the electric cylinder 4 and the motor 6. After the material receiving box 203 receives the material, the staff pulls the material receiving box 203, and the dovetail slider 202 moves in the dovetail slide groove, which is convenient for the staff to pull the tea leaves in the material receiving box 203 out of the chassis 2 for unloading.
[0040] The above embodiments are merely illustrative of the principles and effects of the present invention, and are not intended to limit the present invention. Anyone familiar with the technology may modify or change the above embodiments without violating the spirit and scope of the present invention. Therefore, all equivalent modifications or changes made by those with ordinary knowledge in the relevant technical field without departing from the spirit and technical ideas disclosed in the present invention shall still be covered by the claims of the present invention.
Claims
1. A tea humidification device, comprising a movable bottom plate (1), the movable bottom plate (1) is connected to a machine box (2), one end of the upper side of the machine box (2) is connected to a feed cylinder (201) at a certain angle, the machine box (2) is hinged with a door, and one side of the machine box (2) is provided with an air vent (201), characterized in that: The chassis (2) is connected to a water tank (3), a water pump is arranged in the water tank (3), an output end pipeline of the water pump is connected to a diverter box (301), and a pipeline of the diverter box (301) is connected to a plurality of atomizing nozzles (302); An electric cylinder (4) is connected to one side of the inner wall of the chassis (2); an output end of the electric cylinder (4) is connected to a tea placement box (5); one side of the tea placement box (5) is connected to two round rods (501); the inner wall of the chassis (2) is connected to two plug-in tubes (502) adapted to plug into the round rods (501); one side of the bottom of the tea placement box (5) is connected to an electric discharge door (503); the bottom of the outer wall of the tea placement box (5) is connected to a motor (6); the output end of the motor (6) is connected to a transmission rod (601); The transmission rod (601) is connected to the tea placing box (5) via a rotating bearing (6011), and a cross mounting rod (602) is connected to the transmission rod (601); a plurality of first support rods (603) are connected to the lower side of the cross mounting rod (602); a U-shaped mounting groove is arranged at the end of the first support rod (603) and a material turning plate (604) is inserted therein at an inclined angle; a fixing bolt (605) is connected between the first support rod (603) and the material turning plate (604); and a brush (6041) is connected to the bottom of the material turning plate (604).
2. A tea humidification device according to claim 1, characterized in that: The chassis (2) is connected to a transparent observation window (2002), and a reinforcing rod (2011) is connected between the feed barrel (201) and the inner wall of the chassis (2).
3. A tea humidification device according to claim 2, characterized in that: Anti-slip sliders (5011) are connected to both sides of the ends of the round rod (501), the insert cylinder (502) is provided with a sliding groove (5021) adapted to be slidably connected to the anti-slip sliders (5011), and both ends of the inner wall of the insert cylinder (502) are connected to adapted rubber pads (5022).
4. A tea humidification device according to claim 3, characterized in that: A circular disc (6012) is fixedly connected to the end of the transmission rod (601), a mounting disc (6021) matching the circular disc (6012) is fixedly connected to the cross mounting rod (602), and a plurality of bolts (6013) are connected between the circular disc (6012) and the mounting disc (6021).
5. A tea humidification device according to claim 4, characterized in that: The transmission rod (601) is connected to a mounting cross bar (7), a plurality of second support rods (701) are connected to the lower side of the mounting cross bar (7), the plurality of second support rods (701) are connected to a sweeping plate (702), a sweeping brush (703) is connected to the lower side of the sweeping plate (702), and the sweeping brush (703) is in contact with the bottom of the inner wall of the tea placing box (5).
6. A tea humidification device according to claim 5, characterized in that: The electric cylinder (4) and the motor (6) are both provided with waterproof protective covers (8); the inner wall of the chassis (2) is provided with a plurality of dovetail-shaped slide grooves at positions corresponding to the electric discharge door (503); the dovetail-shaped slide grooves are slidably connected to dovetail-shaped sliders (202); and the dovetail-shaped sliders (202) are connected to a receiving box (203).