Tea deep processing equipment

By using interlaced rubber disassembly comb teeth and vibrating screens in tea deep processing equipment, combined with magnetic discharge system, the problems of insufficient disassembly and tea damage in traditional tea decomposition machines are solved, and efficient disassembly of tea is achieved and quality protection, improving drying effect and collection efficiency.

CN222236545UInactive Publication Date: 2024-12-27QIQIHAR INSTITUTE OF ENGINEERING ZHIGU SCIENCE & TECHNOLOGY PARK CO LTD
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Patent Information

Application Number
CN202421098587.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-20
Publication Date
2024-12-27
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

Traditional tea deblocking machines cannot fully break the tea pieces, affecting the drying effect, and it is easy to break the tea leaves during the breaking process, reducing the quality.

Method used

A tea deep processing equipment was designed, using two rotating motors to drive interlaced rubber disassembly comb teeth, combined with vibrating screen and magnetic discharge system, and the tea is fully mobilized through comb teeth disassembly, vibrating screening and bidirectional discharge. Dispersed and protective treatment.

Benefits of technology

Effectively break down tea pieces, improve drying effect, protect the quality of tea, and improve collection efficiency through two-way discharge.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the field of tea leaf deep processing equipment, in particular to tea leaf deep processing equipment, and provides the following scheme aiming at the problem that the existing machinery cannot fully scatter tea leaf blocks or crush tea leaves in the scattering process: the tea leaf deep processing equipment comprises a disintegration box, and two support frames are fixedly arranged on the outer wall of one side of the disintegration box; a first rotating motor and a second rotating motor are fixedly installed at the tops of the two supporting frames respectively, first disintegration comb teeth and second disintegration comb teeth which are arranged up and down are rotatably installed on the inner walls of the two sides of the disintegration box, and rubber layers are arranged on the outer walls of the first disintegration comb teeth and the outer walls of the second disintegration comb teeth. Tea blocks are beaten and shaken, tea is fully scattered, the effect of the subsequent drying procedure is improved, the tea can be protected to a certain degree, the tea is prevented from being smashed, the quality of the processed tea is guaranteed, bidirectional discharging can be achieved, and the collecting efficiency is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of tea deep processing equipment, in particular to tea deep processing equipment. Background Art

[0002] Tea contains catechins, cholestenone, caffeine, inositol, folic acid, and pantothenic acid. Tea drinks made from tea are good for health and are one of the three major beverages in the world. Traditional tea processing requires twisting and kneading. After twisting and kneading, the tea leaves will stick together due to the twisting pressure and the overflowing tea juice, which is not conducive to the next step of drying. Therefore, the tea leaves must be broken up before drying.

[0003] The traditional deblocking machine has the following defects: 1. It cannot fully break up the tea blocks, which affects the subsequent drying effect; 2. The tea leaves are broken into pieces during the breaking process, which greatly reduces the quality of the tea leaves. Therefore, a tea deep processing equipment is proposed. Utility Model Content

[0004] The utility model aims to solve the shortcomings of insufficient breaking up or breaking up of tea leaves in the prior art, and proposes a tea deep processing device.

[0005] In order to achieve the above purpose, the utility model adopts the following technical solutions:

[0006] A tea deep processing device comprises a disintegration box, two support frames are fixedly installed on the outer wall of one side of the disintegration box, a rotating motor 1 and a rotating motor 2 are fixedly installed on the top of the two support frames respectively, disintegration comb teeth 1 and 2 arranged up and down are rotatably installed on the inner walls of both sides of the disintegration box, the outer walls of the disintegration comb teeth 1 and 2 are both provided with rubber layers, one end of the disintegration comb teeth 1 and one end of the disintegration comb teeth 2 are fixedly connected to the output shaft of the rotating motor 1 and the output shaft of the rotating motor 2 respectively, and an upper bracket is fixedly installed on the bottom outer wall of the disintegration box;

[0007] A screening mechanism is provided at the bottom of the upper bracket, and a lower bracket is fixedly installed at the bottom of the upper bracket.

[0008] Preferably, a lower hopper is fixedly installed on the top of the disintegration box, and a discharge hopper is fixedly installed on the bottom of the disintegration box.

[0009] Preferably, the screening mechanism comprises a plurality of fixing rings evenly fixedly mounted on the bottom of the inner walls on four sides of the upper bracket, the plurality of fixing rings are all fixedly mounted with the same screen by tension springs, and a vibration motor is fixedly mounted at the four bottom corners of the screen.

[0010] Preferably, a square hole for discharging materials is opened in the center of the lower bracket, magnetic baffles are fixedly installed on the inner walls on both sides of the square hole, and mounting plates are fixedly installed on the bottoms on the other two sides of the square hole, and the two mounting plates are provided with the same discharging hopper two which are rotatably connected by a pin shaft on the side where the two mounting plates are close to each other.

[0011] Preferably, magnets capable of being attracted to the magnetic baffle are fixedly mounted on the four corners of the top of the second discharge hopper.

[0012] Preferably, an adjusting rod for moving the second discharging hopper is fixedly installed on the bottom of one side of the second discharging hopper.

[0013] Preferably, the tooth rods of the disintegration comb tooth 1 and the disintegration comb tooth 2 are arranged alternately.

[0014] In the present application, when people start to use the device, they first start the rotating motor and the vibrating motor, then put the twisted tea blocks from the lower hopper 11, and the rotating motor 14 and the rotating motor 2 15 drive the disassembly comb teeth 16 and the disassembly comb teeth 2 17 to rotate relative to comb the tea blocks, and the disassembled tea leaves are discharged from the discharge hopper 12 and fall on the screen 31, and the vibrating motor 33 is started. The screen 31 is vibrated and screened under the action of the spring 32, and the tea leaves are screened more thoroughly. The screened tea leaves pass through the screen and fall on the discharge hopper 2, and then slide into the receiving tray below for collection. When one receiving tray is full, the adjusting rod 7 is rotated to rotate the discharge hopper 2 6, and the magnet 8 on the top of one side of the discharge hopper 2 6 adsorbs the upper magnetic baffle 4, which can be easily switched to another receiving tray to realize two-way discharge.

[0015] Compared with the prior art, the beneficial effects of the utility model are:

[0016] 1. Through the cooperation of two rotating motors and two disintegration comb teeth and other structures, the tea clumps that stick together can be broken up. At the same time, because the comb teeth are cylindrical rubber materials, they can provide a certain protection for the tea leaves, avoiding the damage or even breakage of the tea leaves during the breaking process, thereby improving the quality of the processed tea leaves.

[0017] 2. Through the setting of screen, spring and vibration motor, the tea lumps are further broken up to avoid the situation where the tea leaves are not broken up sufficiently.

[0018] 3. Through the setting of the second discharge hopper, magnetic baffle, magnet and adjustment rod, two-way discharge is achieved to improve the collection efficiency.

[0019] In the utility model, the tea leaves are fully broken up by striking and shaking the tea blocks, thereby improving the effect of the subsequent drying process. The tea leaves can be provided with a certain degree of protection to avoid the tea leaves being broken, thereby ensuring the quality of the processed tea leaves. The tea leaves can also be discharged in two directions to improve the collection efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 This is a schematic diagram of the overall structure of a tea deep processing equipment proposed by the utility model;

[0021] Figure 2 This is a schematic diagram of the internal structure of a disassembly box of a tea deep processing equipment proposed by the utility model;

[0022] Figure 3 This is a schematic diagram of the screening mechanism structure of a tea deep processing equipment proposed by the utility model;

[0023] Figure 4 for Figure 1 Schematic diagram of the structure of part A.

[0024] In the figure: 1. disassembly box; 3. screening mechanism; 4. magnetic baffle; 5. mounting plate; 6. discharge hopper 2; 7. adjusting rod; 8. magnet; 9. pin shaft; 11. lower hopper; 12. discharge hopper 1; 13. support frame; 14. rotating motor 1; 15. rotating motor 2; 16. disassembly comb tooth 1; 17. disassembly comb tooth 2; 21. upper bracket; 22. lower bracket; 31. screen; 32. spring; 33. vibration motor; 34. fixing ring. DETAILED DESCRIPTION

[0025] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments.

[0026] Example 1

[0027] Reference Figure 1-Figure 4A processing device comprises a disintegration box 1, two support frames 13 are fixedly installed on the outer wall of one side of the disintegration box 1, and a rotating motor 14 and a rotating motor 2 15 are fixedly installed on the top of the two support frames 13 respectively. Disintegration comb teeth 16 and disintegration comb teeth 2 17 arranged up and down are rotatably installed on the inner walls of both sides of the disintegration box 1, both of which are provided with a rubber layer to protect the tea from being excessively damaged during the processing. The tooth rods of the disintegration comb teeth 16 and the disintegration comb teeth 2 17 are staggered, and one end of the disintegration comb teeth 16 and one end of the disintegration comb teeth 2 17 are fixedly connected to the output shaft of the rotating motor 14 and the output shaft of the rotating motor 2 15 respectively. An upper bracket 21 is fixedly installed on the bottom outer wall of the disintegration box 1. A screening mechanism 3 is provided at the bottom of the upper bracket 21, and a lower bracket 22 is fixedly installed at the bottom of the upper bracket 21 to ensure the stability of the overall equipment. A lower hopper 11 is fixedly installed on the top of the disintegration box 1 to facilitate the delivery of tea raw materials. At the same time, a discharge hopper 12 is fixedly installed at the bottom of the disintegration box 1 to preliminarily collect the tea leaves processed by the disintegration comb teeth. The screening mechanism 3 is mainly composed of a screen 31, which is installed at the bottom of the inner wall of the four sides of the upper bracket 21 through a plurality of fixing rings 34, and is connected to the fixing ring 34 through a tension spring 32 to maintain the tension of the screen 31. Vibration motors 33 are fixedly installed at the four corners of the bottom of the screen 31 to drive the screen 31 to vibrate to improve the screening efficiency.

[0028] The present application can be used in the field of deep processing of tea leaves, and can also be used in other fields applicable to the present application.

[0029] Example 2

[0030] refer to Figure 1-Figure 4 The utility model provides a new technical solution: a tea deep processing equipment, including a lower bracket 22, a square hole for discharging is opened in the center of the lower bracket 22, magnetic baffles 4 are fixedly installed on the inner walls on both sides of the square hole, and mounting plates 5 are fixedly installed on the bottom of the other two sides of the square hole, and the two mounting plates 5 are close to each other. The same discharging hopper 6 is rotatably connected by a pin shaft 9. Magnets 8 that can be attracted by the magnetic baffle 4 are fixedly installed at the four corners of the top of the discharging hopper 6. Through the interaction between the magnet 8 and the magnetic baffle 4, the discharging hopper 6 can be kept in a fixed position to prevent tea from leaking out. An adjusting rod 7 for toggling the discharging hopper 6 is fixedly installed on the bottom of one side of the discharging hopper 6 to realize the function of two-way discharging.

[0031] However, as is well known to those skilled in the art, the working principles and wiring methods of rotating motors and vibration motors are commonplace, and are conventional means or common knowledge, and will not be elaborated here. Those skilled in the art may make any selections according to their needs or convenience.

[0032] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes within the technical scope disclosed by the present invention according to the technical scheme and the utility model concept of the present invention, which should be covered by the protection scope of the present invention.

Claims

1. A tea deep processing device, comprising a disintegration box (1), characterized in that: Two support frames (13) are fixedly mounted on the outer wall of one side of the dismantling box (1), and a rotating motor (14) and a rotating motor (15) are fixedly mounted on the tops of the two support frames (13), respectively; dismantling comb teeth (16) and dismantling comb teeth (17) are rotatably mounted on the inner walls of both sides of the dismantling box (1), and the outer walls of the dismantling comb teeth (16) and the dismantling comb teeth (17) are both provided with a rubber layer, and one end of the dismantling comb teeth (16) and one end of the dismantling comb teeth (17) are fixedly connected to the output shaft of the rotating motor (14) and the output shaft of the rotating motor (15), respectively; and an upper bracket (21) is fixedly mounted on the outer wall of the bottom of the dismantling box (1); A screening mechanism (3) is provided at the bottom of the upper bracket (21), and a lower bracket (22) is fixedly mounted at the bottom of the upper bracket (21).

2. A tea deep processing equipment according to claim 1, characterized in that: A lower hopper (11) is fixedly mounted on the top of the dismantling box (1), and a discharge hopper (12) is fixedly mounted on the bottom of the dismantling box (1).

3. The tea deep processing equipment according to claim 1, characterized in that: The screening mechanism (3) comprises a plurality of fixing rings (34) evenly fixedly mounted on the bottom of the inner walls of the four sides of the upper bracket (21); the plurality of fixing rings (34) are all fixedly mounted with the same screen (31) via tension springs (32); and a vibration motor (33) is fixedly mounted at the four corners of the bottom of the screen (31).

4. A tea deep processing equipment according to claim 3, characterized in that: A square hole for discharging materials is provided at the center of the lower bracket (22), magnetic baffles (4) are fixedly installed on the inner walls of both sides of the square hole, and mounting plates (5) are fixedly installed on the bottoms of the other two sides of the square hole, and the two mounting plates (5) are provided with the same discharging hopper (6) rotatably connected by a pin shaft (9) on the side where the two mounting plates (5) are close to each other.

5. The tea deep processing equipment according to claim 4, characterized in that: Magnets (8) capable of being attracted to the magnetic baffle (4) are fixedly mounted at the four corners of the top of the second discharge hopper (6).

6. The tea deep processing equipment according to claim 5, characterized in that: An adjusting rod (7) for moving the second discharging hopper (6) is fixedly mounted on the bottom of one side of the second discharging hopper (6).

7. The tea deep processing equipment according to claim 1, characterized in that: The tooth rods of the disassembly comb tooth one (16) and the disassembly comb tooth two (17) are arranged alternately.