Sterilization device for processing and making prefabricated vegetables

Abstract

The utility model discloses a sterilization device for processing and making prefabricated vegetables, relates to the technical field of prefabricated vegetables, and aims to solve the problems that high temperature in a sterilization box in the background technology causes discomfort to workers, the practicability is low, the prefabricated vegetables cannot be in full contact with sterilization media, and the sterilization effect is poor. A jacking mechanism is arranged at the disinfection barrel and comprises a mounting ring, a barrel cover and three jacking air cylinders, a lifting mechanism is arranged at the top of the barrel cover and comprises a lifting air cylinder, a mounting table and a limiting ring, two power assemblies are arranged at the top of the mounting table, and each power assembly comprises a servo motor and a gear. And a storage assembly is arranged below the mounting table. By means of the device, prefabricated dishes can be taken out conveniently, meanwhile, workers are prevented from being affected by high temperature, practicability is improved, the prefabricated dishes can make full contact with disinfection media and be disinfected, and the sterilization effect is improved.

Description

Technical Field

[0001] The utility model relates to the technical field of pre-prepared dishes, in particular to a sterilization device for processing and manufacturing pre-prepared dishes. Background Art

[0002] Pre-prepared meals, also known as pre-prepared conditioned foods, generally refer to semi-finished or finished products that are made from various agricultural, livestock, poultry, and aquatic products as raw materials, with seasonings and other auxiliary materials, and are processed through pre-selection, modulation and other processes. During the production process of pre-prepared meals, the food needs to be disinfected.

[0003] After searching, a Chinese patent (application number "202320933749.6") discloses "a sterilization device with convenient temperature control for pre-prepared dishes". The device includes a sterilization box, an electric heating tube, a temperature sensor and a controller. A sterilization chamber is provided in the sterilization box, a support plate is provided in the sterilization chamber, and a fixing structure for fixing the support plate is provided in the sterilization chamber; the electric heating tube is provided in the sterilization chamber; the temperature sensor is provided in the sterilization chamber; the controller is installed on the outer surface of the sterilization box, and the electric heating tube and the temperature sensor are electrically connected to the controller respectively. However, the device has the following problems during use:

[0004] 1. When disinfecting and sterilizing pre-prepared dishes, the pre-prepared dishes need to be placed in a sterilization box. The high temperature in the sterilization box will cause discomfort to the staff and is of low practicality;

[0005] 2. When pre-prepared dishes are disinfected and sterilized, the pre-prepared dishes cannot be fully contacted with the sterilization medium, and the sterilization effect is poor. Utility Model Content

[0006] The utility model provides a sterilization device for processing and manufacturing pre-prepared dishes, which solves the problems that the high temperature in the sterilization box causes discomfort to the staff, the practicality is low, the pre-prepared dishes cannot be fully contacted with the sterilization medium, and the sterilization effect is poor.

[0007] In order to achieve the above purpose, the utility model adopts the following technical solutions:

[0008] A sterilization device for processing and making pre-prepared dishes, including a sterilization cylinder, wherein a lifting mechanism is provided at the sterilization cylinder, and the lifting mechanism comprises a mounting ring, a cylinder cover and three lifting cylinders; a lifting mechanism is provided on the top of the cylinder cover, and the lifting mechanism comprises a lifting cylinder, a mounting platform and a limit ring; two power assemblies are provided on the top of the mounting platform, and the power assemblies comprise a servo motor and a gear; a storage assembly is provided below the mounting platform, and the storage assembly comprises a rotating part, a gear ring, a connecting plate, a threaded ring, a storage basket and a plurality of stirring blades.

[0009] Preferably, three groups of supporting legs are fixedly provided on the outer wall of the bottom of the disinfection cylinder, an ozone delivery pipe is fixedly provided on the lower inner wall of one side of the disinfection cylinder, and a one-way valve is clamped on the outer wall at one end of the ozone delivery pipe, and a drain pipe is fixedly provided on the inner wall of the bottom of the disinfection cylinder, and a ball valve is installed on the outer wall at one end of the drain pipe.

[0010] Preferably, the mounting ring is fixed on the lower outer wall of the sterilization cylinder, and the cylinder cover is abutted against the top outer wall of the sterilization cylinder, the three lifting cylinders are respectively connected to the top outer wall of the mounting ring by bolts, and the three lifting cylinder piston rods are respectively connected to the bottom outer wall of the cylinder cover by bolts.

[0011] Preferably, the lifting cylinder is connected to the top outer wall of the cylinder cover by bolts, and the mounting platform is fixed on the outer wall of the bottom end of the lifting cylinder piston rod, the mounting platform is slidably sleeved in the disinfection cylinder, and the limiting ring is fixed on the bottom outer wall of the mounting platform.

[0012] Through the above scheme, the cylinder cover is lifted up by the piston rod of the lifting cylinder, and the cylinder cover drives the lifting cylinder to rise. The lifting cylinder piston rod lifts and drives the pre-prepared dishes below to rise, so that the pre-prepared dishes are located above the disinfection cylinder, and the pre-prepared dishes can be taken out.

[0013] Preferably, the servo motor is connected to the top outer wall of the mounting platform by bolts, and the gear is fixed to the lower outer wall of the servo motor output shaft.

[0014] Preferably, the rotating part is connected to the limiting ring through a bearing, and the gear ring is fixed on the lower outer wall of the rotating part, the gear and the gear ring are meshed with each other to form a transmission fit, the connecting plate is fixed on the bottom outer wall of the rotating part, and the connecting plate is slidably sleeved in the disinfection cylinder, the threaded ring is fixed on the bottom outer wall of the connecting plate, and the storage basket is screwed in the threaded ring, and several stirring blades are respectively fixed on the upper outer wall of the storage basket.

[0015] Through the above scheme, the gears are driven to rotate by the output shafts of the two servo motors. The two gears simultaneously drive the gear ring and the rotating member to rotate along the axis of the limiting ring. The rotating member drives the connecting plate, the storage basket and multiple groups of stirring blades to rotate. The stirring blades stir the ozone water in the disinfection cylinder, so that the ozone water is fully in contact with and disinfected with the pre-prepared dishes in the storage basket.

[0016] The beneficial effects of the utility model are:

[0017] 1. A lifting mechanism and a lifting cylinder are provided. The cylinder cover is lifted up by the lifting cylinder piston rod, and the cylinder cover drives the lifting cylinder to lift up. The lifting cylinder piston rod lifts up and drives the pre-prepared dishes below to lift up, so that the pre-prepared dishes are located above the disinfection cylinder, and then the pre-prepared dishes can be taken out. The pre-prepared dishes can be taken out conveniently, and the staff can be prevented from being affected by high temperature, thereby improving practicality.

[0018] 2. A power component and a storage component are provided. The gears are driven to rotate by the output shafts of two servo motors. The two gears simultaneously drive the gear ring and the rotating member to rotate along the axis of the limit ring. The rotating member drives the connecting plate, the storage basket and multiple groups of stirring blades to rotate. The stirring blades stir the ozone water in the disinfection cylinder, so that the ozone water can fully contact and disinfect the pre-prepared dishes in the storage basket, and can fully contact and disinfect the pre-prepared dishes with the disinfection medium, thereby improving the sterilization effect.

[0019] In summary, the utility model can conveniently take out the pre-prepared dishes, and at the same time prevent the staff from being affected by the high temperature, thereby improving the practicality, and can fully make the pre-prepared dishes contact with the disinfection medium and disinfect them, thereby improving the sterilization effect. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 This is a schematic diagram of the main three-dimensional structure of a sterilization device for processing and manufacturing pre-prepared dishes proposed by the utility model.

[0021] Figure 2 The utility model is a schematic diagram of the main cross-sectional structure of a sterilization device for processing and manufacturing pre-prepared dishes.

[0022] Figure 3 The utility model discloses a schematic diagram of the structure of a lifting mechanism of a sterilization device for processing and manufacturing pre-prepared dishes.

[0023] Figure 4 This is a schematic diagram of the main structure of the lifting mechanism and power components of a sterilization device for pre-prepared food processing proposed by the utility model.

[0024] Figure 5 This is a schematic diagram of the lifting mechanism and the bottom structure of a power component of a sterilization device for pre-prepared food processing proposed by the utility model.

[0025] Figure 6 This is a schematic diagram of the front cross-sectional structure of a storage component of a sterilization device for processing and manufacturing pre-prepared dishes proposed by the utility model.

[0026] In the figure: 1. Sterilization cylinder; 2. Lifting mechanism; 201. Mounting ring; 202. Cylinder cover; 203. Lifting cylinder; 3. Lifting mechanism; 301. Lifting cylinder; 302. Mounting table; 303. Limiting ring; 4. Power assembly; 401. Servo motor; 402. Gear; 5. Storage assembly; 501. Rotating part; 502. Gear ring; 503. Connecting plate; 504. Threaded ring; 505. Storage basket; 506. Agitating blade. DETAILED DESCRIPTION

[0027] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments.

[0028] Example 1, reference Figure 1-5 A sterilization device for processing and manufacturing pre-prepared dishes, comprising a sterilization cylinder 1 with three sets of supporting legs fixedly arranged on the bottom outer wall, an ozone delivery pipe fixedly arranged on the lower inner wall of one side of the sterilization cylinder 1, a one-way valve clamped on the outer wall of one end of the ozone delivery pipe, ozone is input into the sterilization cylinder 1, and mixed with water in the sterilization cylinder 1 to form ozone water to sterilize the pre-prepared dishes, thereby preventing the pre-prepared dishes from being dehydrated due to high temperature, a drain pipe fixedly arranged on the bottom inner wall of the sterilization cylinder 1, a ball valve installed on the outer wall of one end of the drain pipe, a jacking mechanism 2 is arranged at the sterilization cylinder 1, the jacking mechanism 2 comprises a mounting ring 201, a cylinder cover 202 and three jacking cylinders 203, the mounting ring 201 is fixedly arranged at the lower part of the sterilization cylinder 1 On the outer wall, the cylinder cover 202 abuts against the outer wall at the top of the disinfection cylinder 1, the three lifting cylinders 203 are respectively connected to the outer wall at the top of the mounting ring 201 by bolts, and the piston rods of the three lifting cylinders 203 are respectively connected to the outer wall at the bottom of the cylinder cover 202 by bolts. A lifting mechanism 3 is provided on the top of the cylinder cover 202. The lifting mechanism 3 includes a lifting cylinder 301, a mounting platform 302 and a limiting ring 303. The lifting cylinder 301 is connected to the outer wall at the top of the cylinder cover 202 by bolts, the mounting platform 302 is fixed on the outer wall at the bottom end of the piston rod of the lifting cylinder 301, the mounting platform 302 is slidably sleeved in the disinfection cylinder 1, and the limiting ring 303 is fixed on the outer wall at the bottom of the mounting platform 302.

[0029] Example 2, reference Figure 1-2 and Figure 4-6 A sterilization device for processing and manufacturing pre-prepared dishes also includes two power components 4, the power component 4 includes a servo motor 401 and a gear 402, the servo motor 401 is connected to the top outer wall of the mounting platform 302 by bolts, the gear 402 is fixed to the lower outer wall of the output shaft of the servo motor 401, and a storage component 5 is provided below the mounting platform 302. The storage component 5 includes a rotating member 501, a gear ring 502, a connecting plate 503, a threaded ring 504, a storage basket 505 and a plurality of stirring blades 506. The rotating member 501 is connected to the limiting member 302 by a bearing. The rotating part 501 is in the positioning ring 303, and is respectively connected to the mounting platform 302 and the limiting ring 303 through bearing washers. The gear ring 502 is fixed on the lower outer wall of the rotating part 501, and the gear 402 and the gear ring 502 are meshed with each other to form a transmission fit. The connecting plate 503 is fixed on the bottom outer wall of the rotating part 501, and the connecting plate 503 is slidably sleeved in the disinfection cylinder 1. The threaded ring 504 is fixed on the bottom outer wall of the connecting plate 503. The storage basket 505 is screwed in the threaded ring 504, and a number of stirring blades 506 are respectively fixed on the upper outer wall of the storage basket 505.

[0030] Working principle: The cylinder cover 202 is lifted by the piston rod of the lifting cylinder 203, and the cylinder cover 202 lifts the lifting cylinder 301, and the piston rod of the lifting cylinder 301 lifts the pre-prepared dishes below, so that the pre-prepared dishes are located above the sterilizing cylinder 1, and the storage basket 505 is rotated to put the pre-prepared dishes into the storage basket 505, and then the piston rod of the lifting cylinder 203 is lowered to drive the pre-prepared dishes into the sterilizing cylinder 1, and then the piston rod of the lifting cylinder 301 is lowered to drive the storage basket 505 and the pre-prepared dishes to descend and mix with the ozone water. Contact, then the two servo motors 401 drive the gear 402 to rotate, the two gears 402 drive the gear ring 502, the rotating part 501, the storage basket 505 and the pre-prepared dishes to rotate, so that the pre-prepared dishes are fully in contact with the ozone water. After a certain period of disinfection, the piston rod of the lifting cylinder 301 rises to drive the pre-prepared dishes to rise and separate from the ozone water, then the two servo motors 401 drive the storage basket 505 to rotate, and the ozone water on the pre-prepared dishes is thrown out, and then the lifting cylinder 203 drives the pre-prepared dishes to rise, and the pre-prepared dishes can be taken out.

[0031] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes within the technical scope disclosed by the present invention according to the technical scheme and the utility model concept of the present invention, which should be covered by the protection scope of the present invention.

Claims

1. A sterilization device for processing and manufacturing pre-prepared dishes, comprising a sterilization cylinder (1), characterized in that: The sterilizing cylinder (1) is provided with a lifting mechanism (2), and the lifting mechanism (2) comprises a mounting ring (201), a cylinder cover (202) and three lifting cylinders (203); A lifting mechanism (3) is provided on the top of the cylinder cover (202), and the lifting mechanism (3) comprises a lifting cylinder (301), a mounting platform (302) and a limiting ring (303); Two power assemblies (4) are provided on the top of the mounting platform (302), and the power assemblies (4) include a servo motor (401) and a gear (402); A storage assembly (5) is provided below the mounting platform (302), and the storage assembly (5) comprises a rotating member (501), a gear ring (502), a connecting plate (503), a threaded ring (504), a storage basket (505) and a plurality of stirring blades (506).

2. The sterilization device for pre-prepared food processing according to claim 1 is characterized in that: Three groups of supporting legs are fixedly arranged on the outer wall of the bottom of the disinfection cylinder (1); an ozone delivery pipe is fixedly arranged on the lower inner wall of one side of the disinfection cylinder (1); a one-way valve is clamped and mounted on the outer wall at one end of the ozone delivery pipe; a drainage pipe is fixedly arranged on the inner wall of the bottom of the disinfection cylinder (1); a ball valve is mounted on the outer wall at one end of the drainage pipe.

3. The sterilization device for pre-prepared food processing according to claim 1 is characterized in that: The mounting ring (201) is fixedly mounted on the lower outer wall of the sterilizing cylinder (1), and the cylinder cover (202) is in contact with the top outer wall of the sterilizing cylinder (1). The three lifting cylinders (203) are respectively connected to the top outer wall of the mounting ring (201) by bolts, and the piston rods of the three lifting cylinders (203) are respectively connected to the bottom outer wall of the cylinder cover (202) by bolts.

4. The sterilization device for pre-prepared food processing according to claim 1 is characterized in that: The lifting cylinder (301) is connected to the top outer wall of the cylinder cover (202) by bolts, and the mounting platform (302) is fixedly mounted on the outer wall of the bottom end of the piston rod of the lifting cylinder (301). The mounting platform (302) is slidably sleeved in the disinfection cylinder (1), and the limiting ring (303) is fixedly mounted on the bottom outer wall of the mounting platform (302).

5. The sterilization device for pre-prepared food processing according to claim 1 is characterized in that: The servo motor (401) is connected to the top outer wall of the mounting platform (302) by means of bolts, and the gear (402) is fixedly mounted on the lower outer wall of the output shaft of the servo motor (401).

6. The sterilization device for pre-prepared food processing according to claim 1 is characterized in that: The rotating member (501) is connected to the limiting ring (303) through a bearing, and the gear ring (502) is fixed on the lower outer wall of the rotating member (501), the gear (402) and the gear ring (502) are meshed with each other to form a transmission fit, the connecting plate (503) is fixed on the bottom outer wall of the rotating member (501), and the connecting plate (503) is slidably sleeved in the disinfection cylinder (1), the threaded ring (504) is fixed on the bottom outer wall of the connecting plate (503), and the storage basket (505) is screwed into the threaded ring (504), and a plurality of stirring blades (506) are respectively fixed on the upper outer wall of the storage basket (505).

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