Top air inlet bus of dust removal system

By designing the top air intake bus on the top of the dust removal system, using multiple rows of interlaced dirty air flow guide members to disperse the air flow and reduce the wind speed, the problems of uneven air volume and excessive structural size in the prior art are solved, and the filter element is extended Lifespan and improves the stability and safety of the dust removal system.

CN222239252UActive Publication Date: 2024-12-27CHANGZHOU SANSI ENVIRONMENTAL PROTECTION TECH
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Patent Information

Application Number
CN202421011288.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-10
Publication Date
2024-12-27
Estimated Expiration
2034-05-10

AI Technical Summary

Technical Problem

In the existing dust removal system, in a environment with large air volume, large dust content, wear and viscous dust, the side air intake structure causes uneven air volume, which easily causes damage to the filter element, and excessive structural size affects strength and aesthetics, and is not convenient for installation. and transport.

Method used

A top air intake bus is designed, including an air intake chamber and a dirty air deflection chamber. The dirty air deflection chamber is equipped with multiple rows of interlaced dirty air deflection members, through which the air flow is dispersed and the wind speed is reduced, and the air is reduced. The airflow impacts, and a nitrogen fire fighting unit and a temperature sensor are installed in the intake chamber for dirty air cooling and temperature detection.

Benefits of technology

It achieves uniform distribution of airflow, extends the service life of the filter element, reduces maintenance and use costs, avoids strength and aesthetics problems caused by excessive structural size, and ensures the stable operation of the dust removal system.

✦ Generated by Eureka AI based on patent content.

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Patent Text Reader

Abstract

The utility model relates to a top air inlet bus of a dust removal system, which is characterized by comprising an air inlet chamber and a dirty air guide chamber, the air inlet chamber is communicated with the dirty air guide chamber, the dirty air guide chamber is arranged at the top of the dust removal system and is communicated with an air inlet arranged at the top of the dust removal system, and the dirty air guide chamber is communicated with an air outlet arranged at the bottom of the dust removal system. A plurality of rows of dirty gas flow guide components which correspond to gas outlets of the gas inlet chamber and are arranged in a staggered manner are arranged in the dirty gas flow guide chamber, gaps are reserved between the adjacent dirty gas flow guide components in the same row, and the gaps are communicated with side gas flow channels of the dirty gas flow guide components on the two sides. And airflow impact formed in the dust removal system is reduced. The dust removal device can be used for dust removal environments with large air volume, high dust content, abradability, viscous dust and the like, and effectively reduces air flow impact, so that a filtering mechanism of a dust removal system is protected, and the working efficiency and durability of the whole dust removal system are improved.
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Description

Technical Field

[0001] The utility model relates to an air intake bus, in particular to an air intake bus which is used in conjunction with a dust removal system and is arranged on the top of the dust removal system. Background Art

[0002] The existing traditional manufacturing or foundry industry will generate a certain amount of dirty air during the production process. Since the dirty air contains a large amount of dust or other large particles, it is necessary to collect the dirty air and send it to the dust removal system for filtration and dust removal before it can be discharged to avoid pollution to the environment. Most of the dust removal systems in the existing technology use side air intake. If the dirty air discharge volume is greater than 90,000m 3 / h, when the dust content is large, the dust is abrasive and sticky, then this type of dust removal system is not suitable for this environment. The reason is that the conventional side air intake structure will make the air volume uneven, and the air volume mainly acts on the filter element close to the dirty air inlet, which can easily cause the filter element at this position to be damaged, affecting the filtering effect and requiring frequent replacement; at the same time, if the dirty air discharge volume is very large, the structural size of the side air intake will also be relatively large, resulting in poor strength and aesthetics of the structure, as well as inconvenience in installation and transportation. Summary of the invention

[0003] The purpose of the utility model is to provide a top air intake bus of a dust removal system which can be used in dust removal environments with large air volume, large dust content, abrasive dust, sticky dust, etc., and effectively reduce air flow impact, thereby protecting the filtering mechanism of the dust removal system.

[0004] In order to achieve the above object, the technical solution of the utility model is: a top air intake bus of a dust removal system, the innovation of which is: comprising an air intake chamber and a dirty air guide chamber,

[0005] The air inlet chamber has a dirty air inlet, the air inlet chamber is connected to the top of the dirty air guide chamber, the dirty air guide chamber is installed on the top of the dust removal system, and the bottom of the dirty air guide chamber is connected to the air inlet arranged on the top of the dust removal system.

[0006] The interior of the dirty air guide chamber is provided with dirty air guide components which correspond to the air outlet of the air inlet chamber and are arranged in multiple rows in a staggered manner. Gaps are left between adjacent dirty air guide components in the same row, and this gap forms a gas flow channel with the sides of the dirty air guide components on both sides. This structural form can be used to break up the airflow and reduce the wind speed, thereby reducing the impact of the airflow formed inside the dust removal system.

[0007] In the above technical solution, the dirty gas deflector component includes a deflector plate and a deflector plate mounting seat, the deflector plate mounting seat is arranged in the dirty gas deflector chamber, and the deflector plate is detachably connected to the deflector plate mounting seat.

[0008] In the above technical solution, the guide plate is a U-shaped piece or a diamond-shaped piece, and the guide plate is an integral piece formed by bending, or a formed piece assembled or welded into one by a plurality of connecting plates.

[0009] In the above technical solution, the air inlet chamber has a plurality of branch chambers connected to its main body, and each branch chamber is connected to the dirty gas diversion chamber. At the same time, the air outlet of each branch chamber is arranged relative to a group of multiple rows of staggered dirty gas diversion components in the dirty gas diversion chamber.

[0010] The above technical solution also includes a fire fighting unit for cooling the dirty air. The fire fighting unit includes a nitrogen fire fighting pipe and a temperature sensor. The nitrogen fire fighting pipe is connected to the air intake chamber, and the air intake chamber is equipped with a temperature sensor for detecting the temperature of the dirty air.

[0011] In the above technical solution, the air inlet chamber has an inspection door, and the inspection door is sealed and connected to the opening of the air inlet chamber.

[0012] In the above technical solution, it also includes a fire-fighting unit for cooling the dirty air, and the fire-fighting unit includes a nitrogen fire-fighting pipe and a temperature sensor. The nitrogen fire-fighting pipe is connected to each branch chamber of the air intake chamber, and a switch valve is also provided at the connection between the nitrogen fire-fighting pipe and the branch chamber. The air inlet of the air intake chamber and each branch chamber are provided with a temperature sensor for detecting the temperature of the dirty air.

[0013] In the above technical solution, each branch chamber of the air inlet chamber is provided with an inspection door sealed therewith, and the connection between each branch chamber and the main body of the air inlet chamber is an arc-shaped angle transition connection.

[0014] In the above technical solution, the top surface of the air inlet chamber is designed to be inclined to prevent rust due to accumulated water.

[0015] The positive effect of the utility model is that after the top air intake bus of the dust removal system of the utility model is adopted, since the utility model includes an air intake chamber and a dirty air guide chamber,

[0016] The air intake chamber has a dirty air inlet, the air intake chamber is connected with the top of the dirty air guide chamber, the dirty air guide chamber is installed on the top of the dust removal system, and the bottom of the dirty air guide chamber is connected with the air inlet arranged on the top of the dust removal system. The advantage of such a design is that it can be used in dust removal environments with large air volume (large displacement), large dust content, abrasive dust, sticky dust, etc., that is, dirty air is taken in from the top of the dust removal system, replacing the conventional side air intake structure, avoiding the air volume in the prior art mainly acting on the filter element near the dirty air inlet, solving the problem that the filter element at this position is easy to be damaged, extending the service life of the filter element, reducing the use cost and maintenance cost, and also avoiding the conventional side air intake dust removal system due to the large structure size affecting its own strength and aesthetics;

[0017] Furthermore, since the dirty air guide chamber is provided with dirty air guide components corresponding to the air outlet of the air inlet chamber and arranged in multiple rows in a staggered manner, a gap is left between adjacent dirty air guide components in the same row, and this gap forms a gas flow channel with the side surfaces of the dirty air guide components on both sides, this structural form can be used to break up the airflow and reduce the wind speed, thereby reducing the impact of the airflow formed inside the dust removal system. In this way, when the dirty air enters the dirty air guide chamber through the air inlet chamber, the dirty air guide components can not only break up the airflow, but also effectively reduce the wind speed, thereby ensuring that the airflow can evenly reach all the filter elements in the dust removal system, thereby avoiding damage to the filter elements due to the impact of the airflow;

[0018] To sum up, the top air intake bus of the utility model, when used in dust removal environments with large air volume, high dust content, abrasive dust, sticky dust, etc., can not only break up the airflow and reduce the wind speed so that it can reach all filter elements evenly, but also prevent the situation where the air flow is concentrated on the filter element at the dirty air inlet. It can effectively protect the filter element of the dust removal system, reduce its wear and tear, and extend its service life. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 It is a structural schematic diagram of a specific implementation mode of the utility model when in use;

[0020] Figure 2 yes Figure 1 Side view of

[0021] Figure 3 It is an enlarged schematic diagram of the utility model;

[0022] Figure 4 It is a structural schematic diagram of the dirty gas guide component of the utility model. DETAILED DESCRIPTION

[0023] The present invention is further described below in conjunction with the accompanying drawings and given embodiments, but is not limited thereto.

[0024] like Figure 1 ,2 As shown in , 3 and 4, a top air intake bus of a dust removal system includes an air intake chamber 1 and a dirty air guide chamber 2.

[0025] The air inlet chamber 1 has a dirty air inlet 11, and the air inlet chamber 1 is connected to the top of the dirty air guide chamber 2. The dirty air guide chamber 2 is installed on the top of the dust removal system, and the bottom of the dirty air guide chamber 2 is connected to the air inlet provided on the top of the dust removal system 6.

[0026] The interior of the dirty gas guide chamber 2 is provided with dirty gas guide components 3 corresponding to the air outlet of the air inlet chamber 1 and arranged in multiple rows in a staggered manner. There is a gap between adjacent dirty gas guide components 3 in the same row, and this gap forms a gas flow channel with the side surfaces of the dirty gas guide components 3 on both sides. This structural form can be used to break up the airflow and reduce the wind speed, thereby reducing the impact of the airflow formed inside the dust removal system.

[0027] like Figure 3 , 4 As shown, in order to reduce the impact of airflow, protect the filter element of the dust removal system, and reduce filter element wear, and for the convenience of assembly, the dirty air guide component 3 includes a guide plate 31 and a guide plate mounting seat 32, and the guide plate mounting seat 32 is arranged in the dirty air guide chamber 2, and the guide plate 31 and the guide plate mounting seat 32 are detachably connected.

[0028] Furthermore, for ease of installation and manufacturing, the guide plate 31 of the present invention is a U-shaped piece or a diamond-shaped piece, and the guide plate 31 is an integral piece formed by bending, or a molded piece assembled or welded from multiple connecting plates.

[0029] like Figure 1 As shown, in order to meet different technical requirements and be applicable to different environments, when there are multiple dust removal systems and they are arranged linearly, the air intake chamber of the utility model can simultaneously supply air to multiple dust removal systems, and the air intake chamber 1 has multiple branch chambers 12 connected to its main body, and each branch chamber 12 is connected to the dirty air guide chamber 2. At this time, the dirty air guide chamber 2 is also provided with multiple groups of multiple rows of staggered dirty air guide components 3, and at the same time, the air outlet of each branch chamber 12 is arranged opposite to a group of multiple rows of staggered dirty air guide components 3 in the dirty air guide chamber 2. That is, each dust removal system is connected to a branch chamber 12, so that during use, the dirty air can be diverted to the corresponding dust removal system by using the branch chamber 12 for dust removal and filtration.

[0030] like Figure 1As shown, in order to prevent the excessive temperature of dirty air from damaging the filter element of the dust removal system, the utility model also includes a fire fighting unit 4 for cooling the dirty air, and the fire fighting unit 4 includes a nitrogen fire fighting pipe 41 and a temperature sensor 42, the nitrogen fire fighting pipe 41 is connected to the air inlet chamber 1, and the air inlet chamber 1 is equipped with a temperature sensor 42 for detecting the temperature of dirty air. The temperature sensor 42 forms an interlocking control with the nitrogen fire fighting unit, and when the temperature detected by the temperature sensor exceeds the set value, the system alarms, and nitrogen enters the air inlet chamber 1 through the nitrogen fire fighting pipe 41, effectively cooling the dirty air with excessively high temperature, which can effectively avoid fire.

[0031] like Figure 1 As shown, in order to facilitate the subsequent inspection and maintenance of the air intake chamber and to facilitate the cleaning of dirt on the inner wall of the air intake chamber, the air intake chamber 1 has an inspection door 5, and the inspection door 5 is sealed and connected to the opening of the air intake chamber 1.

[0032] like Figure 1 As shown, in order to realize multi-point temperature detection on the air inlet of the air inlet chamber and each branch chamber to ensure the stability of the system dust removal, the utility model also includes a fire fighting unit 4 for cooling the dirty air, and the fire fighting unit 4 includes a nitrogen fire fighting pipe 41 and a temperature sensor 42. The nitrogen fire fighting pipe 41 is connected to each branch chamber 12 of the air inlet chamber 1, and a switch valve is also provided at the connection between the nitrogen fire fighting pipe 41 and the branch chamber 12, which can automatically control the connection and disconnection between the nitrogen fire fighting pipe and the branch chamber. The air inlet 11 of the air inlet chamber 1 and each branch chamber 12 are provided with a temperature sensor 42 for detecting the temperature of the dirty air.

[0033] like Figure 1 As shown, in order to facilitate the inspection and maintenance of each branch chamber, each branch chamber 12 of the air inlet chamber 1 is provided with an inspection door 5 which is sealed therewith, and at the same time, the connection between each branch chamber 12 and the main body of the air inlet chamber 1 is an arc-shaped angle transition connection, which can reduce resistance and make the airflow flow more smoothly.

[0034] Furthermore, a connecting flange is provided at the bottom opening of the branch chamber 12 , and the connecting flange is detachably connected to the flange of the air inlet of the dirty gas guide chamber 2 .

[0035] Furthermore, the top surface of the air intake chamber 1 is designed to be inclined, that is, the top is inclined at 2° to 4°, which can prevent the top of the air intake chamber from rusting due to accumulated water.

[0036] The utility model is installed as a whole on the top of the dust removal system 6, and the dirty air guide chamber 2 is connected to the air inlet set on the top of the dust removal system 6, which increases the air intake contact surface. At the same time, after the dirty air enters the dirty air guide chamber 2 through the air intake chamber 1, it is dispersed under the action of the dirty air guide component 3, allowing the airflow to evenly reach all the filter elements inside the dust removal system 6, which not only reduces the impact of the airflow and protects the filter element of the dust removal system, but also reduces the wear of the filter element and extends the service life. If the temperature sensor 42 detects that the dirty air temperature exceeds the set value, the system alarms, and the nitrogen fire fighting pipe 41 is connected to the nitrogen to cool the gas to prevent the high temperature from burning the filter element and causing a fire.

[0037] Therefore, the top air intake bus of the utility model can be used in dust removal environments with large air volume, large dust content, abrasive dust, sticky dust, etc. When in use, it is set as a whole on the top of the dust removal system used with it. This structure can not only allow the airflow to be evenly reached to all filter elements after breaking up and reducing the wind speed, and will no longer have the situation where the filter elements at the dirty air inlet are concentrated, but also avoids the situation in which the dust removal system in the prior art is affected by the excessive structural size of the side air intake, which affects its own strength and aesthetics, effectively protects the filter element of the dust removal system, reduces its wear and tear, and extends its service life.

[0038] Based on the above ideal embodiments of the utility model, the relevant staff can make various changes and modifications without deviating from the technical concept of the utility model through the above description. The technical scope of the utility model is not limited to the content of the specification, and its technical scope must be determined according to the scope of the claims.

Claims

1. A top air intake bus of a dust removal system, characterized in that: It comprises an air intake chamber (1) and a dirty air guide chamber (2). The air intake chamber (1) has a dirty air inlet (11), the air intake chamber (1) is connected to the top of the dirty air guide chamber (2), the dirty air guide chamber (2) is installed on the top of the dust removal system, and the bottom of the dirty air guide chamber (2) is connected to the air intake port provided on the top of the dust removal system. The dirty air guide chamber (2) is provided with dirty air guide components (3) corresponding to the air outlet of the air inlet chamber (1) and arranged in a plurality of rows in a staggered manner. Gaps are left between adjacent dirty air guide components (3) in the same row, and the gaps and the sides of the dirty air guide components (3) on both sides form a gas flow channel, which can be used to break up the airflow and reduce the wind speed, thereby reducing the impact of the airflow on the inside of the dust removal system.

2. The top air intake bus of the dust removal system according to claim 1, characterized in that: The dirty gas flow guide component (3) comprises a flow guide plate (31) and a flow guide plate mounting seat (32); the flow guide plate mounting seat (32) is arranged in the dirty gas flow guide chamber (2); the flow guide plate (31) and the flow guide plate mounting seat (32) are detachably connected.

3. The top air intake bus of the dust removal system according to claim 2, characterized in that: The guide plate (31) is a U-shaped piece or a diamond-shaped piece, and the guide plate (31) is an integral piece formed by bending, or a formed piece formed by assembling or welding a plurality of connecting plates into one piece.

4. The top air intake bus of the dust removal system according to claim 1, characterized in that: The air inlet chamber (1) has a plurality of branch chambers (12) connected to the main body thereof, and each branch chamber (12) is connected to the dirty air guide chamber (2). At the same time, the air outlet of each branch chamber (12) is arranged opposite to a group of multiple rows of staggered dirty air guide components (3) in the dirty air guide chamber (2).

5. The top air intake bus of the dust removal system according to claim 1, characterized in that: It also includes a fire fighting unit (4) for cooling the dirty air, the fire fighting unit (4) including a nitrogen fire fighting pipe (41) and a temperature sensor (42), the nitrogen fire fighting pipe (41) being connected to the air inlet chamber (1), and the air inlet chamber (1) being provided with a temperature sensor (42) for detecting the temperature of the dirty air.

6. The top air intake bus of the dust removal system according to claim 1, characterized in that: The air inlet chamber (1) has an inspection door (5), and the inspection door (5) forms a sealed connection with an opening portion of the air inlet chamber (1).

7. The top air intake bus of the dust removal system according to claim 4, characterized in that: It also comprises a fire fighting unit (4) for cooling the dirty air, the fire fighting unit (4) comprising a nitrogen fire fighting pipe (41) and a temperature sensor (42), the nitrogen fire fighting pipe (41) being connected to each branch chamber (12) of the air inlet chamber (1), and a switch valve being provided at the connection between the nitrogen fire fighting pipe (41) and the branch chamber (12), and a temperature sensor (42) for detecting the temperature of the dirty air being provided at the dirty air inlet (11) of the air inlet chamber (1) and each branch chamber (12).

8. The top air intake bus of the dust removal system according to claim 4, characterized in that: Each branch chamber (12) of the air inlet chamber (1) is provided with an inspection door (5) which is sealed therewith, and the connection portion between each branch chamber (12) and the main body of the air inlet chamber (1) is an arc-shaped transition connection.

9. The top air intake bus of the dust removal system according to claim 1, characterized in that: The top surface of the air inlet chamber (1) is designed to be inclined, so as to prevent rust from forming due to accumulated water.