Gas purification equipment for welding robot
The gas purification device for welding robots enhances filtration efficiency and convenience by using a multi-stage filtration system with easy-to-replace components, addressing air pollution and health hazards.
Patent Information
- Application Number
- CN202323558779.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2023-12-26
- Publication Date
- 2024-12-27
- Estimated Expiration
- 2033-12-26
AI Technical Summary
Existing welding robot gas purification equipment has inadequate filtration efficiency and is inconvenient for staff to replace filtering components, leading to air pollution and health hazards for workers.
A gas purification device with a multi-stage filtration system, including a primary filter, secondary filter, high-level filter, activated carbon adsorption net, and cotton wool layer, along with a protective door and sealing plate for easy component replacement and enhanced sealing.
Improves filtration efficiency and convenience for staff to replace components, ensuring effective smoke purification and maintaining a cleaner air environment around welding robots.
Smart Images

Figure CN222239312U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of gas purification processing equipment, in particular to gas purification equipment for welding robots. Background Art
[0002] A welding robot is an industrial robot that performs welding (including cutting and spraying) and is used in the field of industrial automation. In order to adapt to different uses, the mechanical interface of the robot's last axis is usually a connecting flange that can be connected to different tools or end effectors. A welding robot is an industrial robot that has a welding tongs or welding (cutting) gun connected to its end axis flange, enabling it to perform welding, cutting or thermal spraying.
[0003] When a welding robot is welding an object, a large amount of welding smoke is generated around it, causing the surrounding air environment to be polluted. Therefore, gas purification equipment is needed. The existing gas purification equipment uses simple filter cotton for filtering during use, and the filter cotton used is not convenient for the staff to replace. At the same time, the filtering effect of collecting welding smoke is not good, resulting in the exhaust gas still retaining impurities that pollute the air. Over time, it causes certain harm to the health of the surrounding welding workers.
[0004] According to the publication number: CN218695308U, a welding device with a fume purification function is proposed. The utility model includes an operating table, a wind shield is connected to the outer wall of the top of the operating table by bolts, a lifting mechanism is provided at the bottom of the operating table, the lifting mechanism includes a placement plate, and an adjustment mechanism is provided on the upper inner wall of the wind shield. The utility model can prevent the wind from blowing the exhaust gas generated during welding to other locations, can make the workers relatively away from the welding place, reduce safety hazards, improve practicality, can effectively reduce the content of harmful gases in the exhaust gas generated during welding, avoid affecting the health of the workers, and improve environmental protection.
[0005] According to the above introduction, the gas purification equipment used by the welding robot during welding has a simple internal filtering structure, resulting in unclean fume purification. At the same time, it is inconvenient for the staff to replace the internal filtering and purification objects, which reduces the purification effect of the welding robot gas purification equipment on the fume, thereby causing harm to the health of the staff working for a long time around it. In order to solve the above problems, we have proposed an improved welding robot gas purification equipment. Utility Model Content
[0006] The purpose of the utility model is to provide a gas purification device for a welding robot. The gas purification device adds a filter component, thereby improving the effect of the gas purification device on fume filtering and purification, and a protective door and a sealing plate are provided to facilitate the opening and closing of the staff, thereby facilitating the staff to replace the internal purification and filtering components to solve the problems raised in the above-mentioned background technology.
[0007] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a welding robot gas purification device comprises a container, a purification box is fixedly connected to the top of the inner cavity of the container, a purification assembly is arranged in the inner cavity of the purification box, a fixing plate is fixedly connected to the bottom of the inner cavity of the container, a suction fan is fixedly connected to the surface of the fixing plate, the suction port of the suction fan passes through the inner cavity of the purification box, the air outlet of the suction fan is connected with a duct, the other end of the duct passes through the container and extends outward, the two sides of the top of the purification box are connected with a connecting assembly, the inner cavity of the connecting assembly is connected with a telescopic tube, one end of the telescopic tube is fixedly connected to the connecting assembly, the other end of the telescopic tube is fixedly connected with an air suction hood, a protective door is hingedly connected to the container located at the position of the purification assembly through a hinge, the inner side of the protective door is fixedly connected to a sealing plate used in conjunction with the purification box, a clamping piece is arranged at one end of the outer side of the protective door, and a buckle is movably connected with the corresponding position of the surface of the container and the clamping piece.
[0008] Preferably, the purification component includes a primary filter, a secondary filter and a high-level filter, and the primary filter, the secondary filter and the high-level filter are all installed in the inner cavity of the purification box, and the primary filter, the secondary filter and the high-level filter are arranged in sequence from top to bottom, an activated carbon adsorption net is arranged in the middle of the primary filter and the secondary filter, and a cotton wool layer is arranged between the secondary filter and the high-level filter.
[0009] Preferably, the connecting assembly includes a connecting pipe, two of the connecting pipes are embedded in the purification box and extend outward through the container, a first fixing part is installed on the outer end surface of the connecting pipe, a second fixing part is fixedly connected to the surface of the telescopic tube close to one end of the connecting pipe, a sealing gasket is placed between the first fixing part and the second fixing part, and the first fixing part, the second fixing part and the sealing gasket are fixedly connected by fastening screws.
[0010] Preferably, a storage box is placed at the bottom of the inner cavity of the container, and isolation panels are installed at equal distances in the inner cavity of the storage box.
[0011] Preferably, two side walls of the container are fixedly connected with connecting seats, a movable frame is movably connected to the surface of the connecting seat, a lamp holder is installed at the other end of the movable frame, and a lighting lamp is installed on the lamp holder.
[0012] Preferably, a control module is installed on one side wall of the container, and a connector of the control module is installed in the inner cavity of the container and is electrically connected to the suction fan.
[0013] Preferably, both side walls of the inner cavity of the purification box are sequentially installed with clamping strips from top to bottom, and both ends of the purification component are clamped on the surface of the clamping strips.
[0014] Compared with the prior art, the beneficial effects of the utility model are:
[0015] 1. The utility model provides a welding robot gas purification device, which can facilitate the staff to open and close the protective door by arranging buckles and card connectors, and the sealing plate arranged inside the protective door can be fitted and sealed with the purification box, so that the smoke inhaled inside the purification box is not easy to leak, so that the smoke is purified and filtered through the purification component. The purification component that filters the smoke for a long time is also convenient for the staff to replace, and the operation is simple and portable.
[0016] 2. The utility model provides a welding robot gas purification device, which arranges a primary filter, a secondary filter, a high-level filter, an activated carbon adsorption net and a cotton wool layer in the purification component, thereby successively processing and purifying the flue gas, enhancing the purification effect of the flue gas and improving the air environment around the welding robot. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0018] Figure 2 It is a side view schematic diagram of the container structure of the utility model;
[0019] Figure 3 This is a schematic diagram of the main view of the container structure of the utility model;
[0020] Figure 4 It is a schematic top view of the container structure of the present utility model.
[0021] Numbers in the figure: 1. Container; 2. Purification box; 3. Purification component; 31. Primary filter; 32. Intermediate filter; 33. Advanced filter; 34. Activated carbon adsorption net; 35. Cotton wool layer; 4. Fixing plate; 5. Suction fan; 6. Conduit; 7. Connecting component; 71. Connecting pipe; 72. First fixing piece; 73. Second fixing piece; 74. Sealing pad; 75. Fastening screw; 8. Telescopic tube; 9. Suction hood; 10. Protective door; 11. Sealing plate; 12. Connector; 13. Buckle; 14. Storage box; 15. Connecting seat; 16. Movable frame; 17. Lighting lamp; 18. Control module; 19. Card strip. DETAILED DESCRIPTION
[0022] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0023] The utility model provides Figures 1 to 4 A welding robot gas purification device shown in the figure includes a container 1, a purification box 2 is fixedly connected to the top of the inner cavity of the container 1, the inner cavity of the purification box 2 is provided with a purification component 3, a fixing plate 4 is fixedly connected to the bottom of the inner cavity of the container 1, a suction fan 5 is fixedly connected to the surface of the fixing plate 4, the suction port of the suction fan 5 passes through the inner cavity of the purification box 2, the air outlet of the suction fan 5 is connected with a duct 6, the other end of the duct 6 passes through the container 1 and extends outward, the two sides of the top of the purification box 2 are connected with a connecting component 7, the inner cavity of the connecting component 7 is connected with a telescopic tube 8, one end of the telescopic tube 8 is fixedly connected to the connecting component 7, the other end of the telescopic tube 8 is fixedly connected to a suction hood 9, and the container located at the position of the purification component 3 A protective door 10 is hinged on the box 1, and the inner side of the protective door 10 is fixedly connected to a sealing plate 11 used in conjunction with the purification box 2. A snap connector 12 is provided at one end of the outer side of the protective door 10, and a snap buckle 13 is movably connected to the surface of the container 1 at a position corresponding to the snap connector 12. By providing the snap buckle 13 and the snap connector 12, it is convenient for the staff to open and close the protective door 10, and the sealing plate 11 provided inside the protective door 10 can be fitted and sealed with the purification box 2, so that the smoke inhaled inside the purification box 2 is not prone to leakage, so that the smoke is purified and filtered through the purification component 3. The purification component 3 that filters the smoke for a long time is also convenient for the staff to replace, and the operation is simple and portable.
[0024] The purification component 3 includes a primary filter 31, an intermediate filter 32 and a high-level filter 33, which are all installed in the inner cavity of the purification box 2, and the primary filter 31, the intermediate filter 32 and the high-level filter 33 are arranged in sequence from top to bottom. An activated carbon adsorption net 34 is arranged between the primary filter 31 and the intermediate filter 32, and a cotton wool layer 35 is arranged between the intermediate filter 32 and the high-level filter 33. By arranging the primary filter 31, the intermediate filter 32, the high-level filter 33, the activated carbon adsorption net 34 and the cotton wool layer 35 in the purification component 3, the flue gas is processed and purified in sequence, thereby enhancing the purification effect of the flue gas and improving the air environment around the welding robot.
[0025] The connecting assembly 7 includes a connecting pipe 71. The two connecting pipes 71 are embedded in the purification box 2 and extend outward through the container 1. A first fixing piece 72 is installed on the outer end surface of the connecting pipe 71. A second fixing piece 73 is fixedly connected to the surface of the telescopic tube 8 close to one end of the connecting pipe 71. A sealing gasket 74 is placed between the first fixing piece 72 and the second fixing piece 73. The first fixing piece 72, the second fixing piece 73 and the sealing gasket 74 are fixedly connected by fastening screws 75. The connecting pipe 71 is arranged so that it can be conveniently docked with the telescopic tube 8. Subsequently, the docking insertion position is connected by the first fixing piece 72 and the second fixing piece 73, and a sealing gasket 74 is placed at the connection position to enhance the sealing effect. Finally, the first fixing piece 72, the second fixing piece 73 and the sealing gasket 74 are fixed by fastening screws 75, thereby enhancing the fixing effect of the connection between the telescopic tube 8 and the purification box 2.
[0026] A storage box 14 is placed at the bottom of the inner cavity of the container 1. The inner cavity of the storage box 14 is provided with isolation plates at equal distances, so as to facilitate the placement and storage of tools used by the staff at work and to classify the different stored tools.
[0027] The two side walls of the container 1 are fixedly connected with a connecting seat 15, and the surface of the connecting seat 15 is movably connected with a movable frame 16. A lamp holder is installed at the other end of the movable frame 16, and a lighting lamp 17 is installed on the lamp holder. The installed movable frame 16 can drive the lighting lamp 17 to flexibly adjust its position, so as to provide lighting for the staff.
[0028] A control module 18 is installed on one side wall of the container 1. The connector of the control module 18 is installed in the inner cavity of the container 1 and is electrically connected to the suction fan 5. The drive of the suction fan 5 can be controlled, making it convenient for the staff to control the working time and efficiency of the suction fan 5.
[0029] The two side walls of the inner cavity of the purification box 2 are successively installed with clamping strips 19 from top to bottom, and both ends of the purification component 3 are clamped on the surface of the clamping strips 19, which can provide a placement position for the purification component 3, making it convenient for the staff to replace and place the filtering equipment in the purification component 3.
[0030] When in use, the worker first starts the suction fan 5 by controlling the control module 18, and then the suction fan 5 provides suction to collect the surrounding welding smoke into the telescopic tube 8 through the suction hood 9. Then the telescopic tube 8 is connected with the purification box 2 through the connecting component 7, and the inhaled smoke is introduced into the purification box 2. The smoke passes through the primary filter 31, the intermediate filter 32, the high-level filter 33, the activated carbon adsorption net 34 and the absorbent cotton layer 35 in the purification component 3, thereby successively processing and purifying the smoke, enhancing the purification effect of the smoke, and improving the air environment around the welding robot. The machine 5 is introduced into the duct 6, and then the purified flue gas is discharged to the outside, so the flue gas is purified in sequence. The purification component 3 needs to be replaced after long-term use. By setting the buckle 13 and the clamping part 12, it is convenient for the staff to open and close the protective door 10, and then replace the purification component 3 that needs to be replaced inside it. After the replacement is completed, the staff closes the protective door 10 and the sealing plate 11 arranged inside the protective door 10 can be fitted and sealed with the purification box 2, so that the flue gas inhaled inside the purification box 2 is not easy to leak. Therefore, the operation is simple and the replacement is portable.
[0031] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A welding robot gas purification device, comprising a container (1), characterized in that: The top of the inner cavity of the container (1) is fixedly connected to a purification box (2), the inner cavity of the purification box (2) is provided with a purification component (3), the bottom of the inner cavity of the container (1) is fixedly connected to a fixing plate (4), the surface of the fixing plate (4) is fixedly connected to a suction fan (5), the air suction port of the suction fan (5) penetrates the inner cavity of the purification box (2), the air outlet of the suction fan (5) is connected to a duct (6), the other end of the duct (6) penetrates the container (1) and extends outward, the two sides of the top of the purification box (2) are connected to a connecting component (7), the connecting component (7) The inner cavity of the container (7) is connected to a telescopic tube (8), one end of the telescopic tube (8) is fixedly connected to the connecting component (7), and the other end of the telescopic tube (8) is fixedly connected to an air suction hood (9). A protective door (10) is hingedly connected to the container (1) located at the position of the purification component (3), the inner side of the protective door (10) is fixedly connected to a sealing plate (11) used in conjunction with the purification box (2), one end of the outer side of the protective door (10) is provided with a clamping piece (12), and a buckle (13) is movably connected to the surface of the container (1) at a position corresponding to the clamping piece (12).
2. A welding robot gas purification device according to claim 1, characterized in that: The purification component (3) comprises a primary filter (31), a secondary filter (32) and a high-level filter (33); the primary filter (31), the secondary filter (32) and the high-level filter (33) are all installed in the inner cavity of the purification box (2); the primary filter (31), the secondary filter (32) and the high-level filter (33) are arranged in sequence from top to bottom; an activated carbon adsorption net (34) is arranged between the primary filter (31) and the secondary filter (32); and an absorbent cotton layer (35) is arranged between the secondary filter (32) and the high-level filter (33).
3. A welding robot gas purification device according to claim 2, characterized in that: The connection assembly (7) comprises a connecting pipe (71), two connecting pipes (71) are embedded in the purification box (2) and extend outward through the container (1), a first fixing member (72) is installed on the outer end surface of the connecting pipe (71), a second fixing member (73) is fixedly connected to the surface of the telescopic tube (8) close to one end of the connecting pipe (71), a sealing gasket (74) is placed between the first fixing member (72) and the second fixing member (73), and the first fixing member (72), the second fixing member (73) and the sealing gasket (74) are fixedly connected by a fastening screw (75).
4. A welding robot gas purification device according to claim 3, characterized in that: A storage box (14) is placed at the bottom of the inner cavity of the container (1), and isolation plates are installed at equal distances in the inner cavity of the storage box (14).
5. A welding robot gas purification device according to claim 1, characterized in that: The two side walls of the container (1) are fixedly connected with a connecting seat (15), the surface of the connecting seat (15) is movably connected with a movable frame (16), the other end of the movable frame (16) is equipped with a lamp holder, and a lighting lamp (17) is installed on the lamp holder.
6. A welding robot gas purification device according to claim 5, characterized in that: A control module (18) is installed on one side wall of the container (1); a connector of the control module (18) is installed in the inner cavity of the container (1) and is electrically connected to the suction fan (5).
7. A welding robot gas purification device according to claim 2, characterized in that: The two side walls of the inner cavity of the purification box (2) are sequentially installed with clamping strips (19) from top to bottom, and both ends of the purification component (3) are clamped on the surface of the clamping strips (19).
