Material dispersing pipe and material conveying and stirring device
By using pointed parts and vibrators in the material dispersion pipe to cut and disperse large pieces of powder, the problem of blockage of the mixer feed port is solved, uniform dispersion and stable transportation of powder are achieved, and production efficiency is improved.
Patent Information
- Application Number
- CN202420334125.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-02-22
- Publication Date
- 2024-12-27
- Estimated Expiration
- 2034-02-22
AI Technical Summary
During the battery production process, powder enters the feed port of the mixer and easily causes blockage, which requires manual removal for a long time, affecting production efficiency.
A material dispersion pipe is designed to fix the pointed part and vibrator inside, and large pieces of material are cut through the contact between the pointed part and the powder, and a vibrator is used to prevent blockage, ensuring uniform dispersion of the powder, and thus preventing the mixer from being blocked.
It effectively avoids mixer clogging, ensures that the powder enters at a constant speed and slowly, and improves production efficiency and equipment stability.
Smart Images

Figure CN222240063U_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the field of battery production, and in particular to a material dispersion pipe and a material conveying and stirring device. Background Art
[0002] With the development of new energy technology, batteries are being used more and more widely. Batteries have high energy density, high safety, long service life and are environmentally friendly to the social environment. They have been widely used in passenger cars, commercial vehicles, electric bicycles, heavy trucks, energy storage facilities, battery swap stations, engineering manufacturing, intelligent equipment, etc., while also promoting technical development and research in communication terminals, medical equipment, energy development, etc. In the battery production industry, powder raw materials are indispensable materials, such as the positive active material of the positive electrode sheet or the negative active material of the negative electrode sheet.
[0003] In the related art, when the powder material enters the mixer from the storage device, if a large piece of material enters the feed port of the mixer, it is easy to cause the feed port of the mixer to be blocked, and manual work for a long time is required to clear the blocked material. Utility Model Content
[0004] The present application provides a material dispersing pipe and a material conveying and stirring device, which are used to solve the technical problem that a large piece of material may enter the feed inlet of a mixer, causing blockage of the feed inlet of the mixer.
[0005] In a first aspect, an embodiment of the present application provides a material dispersing pipe, comprising:
[0006] A first tube body, wherein a pointed portion is fixed inside the first tube body, and the tip of the pointed portion faces an end of the first tube body close to the material feeding device;
[0007] A vibrator is installed on the outer wall of the first tube.
[0008] In combination with the first aspect, in one embodiment, the pointed portion is installed inside the first tube body through a mounting bracket, the mounting bracket includes a mounting portion and a connecting portion, the pointed portion is fixed to the mounting bracket through the mounting portion, and the mounting bracket is connected to the inner wall of the first tube body through the connecting portion.
[0009] In combination with the first aspect, in one embodiment, the pointed portion includes: at least one cone, and / or at least one polygonal pyramid,
[0010] When the pointed portion includes a cone or a polygonal pyramid, the cone or the polygonal pyramid is coaxially arranged with the first tube body.
[0011] In combination with the first aspect, in one embodiment, the material dispersing pipe further includes:
[0012] A hose, one end of which is connected to one end of the first tube body.
[0013] In combination with the first aspect, in one implementation, the inner diameter of the hose gradually decreases from the middle of the hose toward both ends thereof.
[0014] In a second aspect, an embodiment of the present application provides a material conveying and stirring device, including the material dispersing pipe as described in some of the above embodiments, and further including:
[0015] A material stirring device, wherein the input end of the material stirring device is connected to the other end of the first tube body;
[0016] A material feeding device, wherein an output end of the material feeding device is connected to one end of the first tube body;
[0017] A material storage device, wherein the output end of the material storage device is connected to the input end of the material feeding device.
[0018] In conjunction with the second aspect, in one embodiment, the material stirring device includes:
[0019] A main screw machine, wherein the feed port of the main screw machine is connected to a second tube body, and the second tube body is connected to the other end of the first tube body;
[0020] A current detector, the current detector is electrically connected to the main screw;
[0021] A controller is electrically connected to the main screw machine, the current detector and the vibrator.
[0022] In combination with the second aspect, in one embodiment, the material stirring device further includes:
[0023] An alarm is electrically connected to the controller. When the duration of the current fluctuation received by the controller from the main screw machine exceeds a set value, the controller controls the alarm to operate.
[0024] In combination with the second aspect, in one embodiment, one end of the first tube body is connected to a hose;
[0025] The material feeding device comprises:
[0026] A feeding screw machine, wherein the output end of the feeding screw machine is connected to a third pipe body, and the third pipe body is connected to the hose.
[0027] In conjunction with the second aspect, in one embodiment, the material storage device includes:
[0028] A material storage tank, wherein the output end of the material storage tank is arranged in a conical shape and is connected to the input end of the material feeding device.
[0029] The beneficial effects brought by the technical solution provided in the embodiments of the present application include:
[0030] During the process of conveying and feeding the material from the material feeding device to the material stirring device, large pieces of powder will pass through the first tube body, come into contact and collide with the pointed portion in the first tube body and be broken into pieces, and then enter the material stirring device for stirring. The vibrator can also be started to vibrate the large pieces of powder to prevent them from being blocked by the pointed portion, and to make the powder continuously collide with the pointed portion, so that the powder is dispersed more evenly, and then enter the material stirring device at a uniform and slow speed to prevent the material stirring device from being blocked. BRIEF DESCRIPTION OF THE DRAWINGS
[0031] In order to more clearly illustrate the technical solutions in the embodiments of the present application, the drawings required for use in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present application. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.
[0032] Figure 1 It is a structural schematic diagram of the material conveying and stirring device.
[0033] In the figure: 1. first tube body; 2. pointed part; 3. vibrator; 4. hose; 5. material stirring device; 51. main screw machine; 52. second tube body; 6. material feeding device; 61. feeding screw machine; 62. third tube body; 7. material storage device; 71. storage tank. DETAILED DESCRIPTION
[0034] In order to enable those skilled in the art to better understand the solution of the present application, the technical solution in the embodiments of the present application will be clearly and completely described below in conjunction with the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, not all of the embodiments. Based on the embodiments in the present application, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of this application.
[0035] The embodiment of the present application provides a material dispersion pipe and a material conveying and stirring device, which can break up large pieces of powder during conveying, and can also start a vibrator to vibrate the large pieces of powder to prevent blockage with the pointed part, and make the powder continuously collide with the pointed part to make the powder dispersed more evenly.
[0036] like Figure 1As shown, the embodiment of the present application provides a material dispersion pipe, which may include: a first tube body 1, a pointed portion 2 is fixed inside the first tube body 1, and the tip of the pointed portion 2 faces one end of the first tube body 1 close to the material feeding device 6; a vibrator 3, and the vibrator 3 is installed on the outer wall of the first tube body 1. Exemplarily, the pointed portion 2 is fixed inside the first tube body 1 and close to the bottom end of the first tube body 1, and the tip of the pointed portion 2 is arranged in the vertical direction and faces the top end of the first tube body 1. The vibrator 3 can be installed on the left outer side wall of the first tube body 1. Among them, the installation method of the vibrator 3 and the first tube body 1 can adopt the installation method in the prior art, as long as it can be achieved that the first tube body 1 can be driven to vibrate when the vibrator 3 is started, and this embodiment of the present application will not be described in detail.
[0037] Specifically, the top end of the first tube body 1 can be connected with the output end of the material feeding device 6 in advance, and the bottom end of the first tube body 1 can be connected with the feed port of the material stirring device 5. In the process of the material feeding device 6 conveying and feeding the material stirring device 5, large pieces of powder will pass through the first tube body 1, come into contact and collide with the pointed part 2 in the first tube body 1 and be broken into pieces, and then enter the material stirring device 5 for stirring, and the vibrator 3 can also be started to vibrate the large pieces of powder to prevent blockage with the pointed part 2, and make the powder continuously collide with the pointed part 2, so that the powder is dispersed more evenly, and then enter the material stirring device 5 at a uniform and slow speed to prevent blockage of the material stirring device 5.
[0038] Furthermore, the pointed portion 2 is installed inside the first tube body 1 through a mounting bracket, the mounting bracket includes a mounting portion and a connecting portion, the pointed portion 2 is fixed to the mounting bracket through the mounting portion, and the mounting bracket is connected to the inner wall of the first tube body 1 through the connecting portion. Figure 1 As shown in the figure; illustratively, the mounting portion may include a mounting tray, which is fixed to the bottom surface of the pointed portion 2, and the mounting bracket may include a plurality of fixing rods, which are spaced around the mounting tray and fixed to the mounting tray, and the plurality of fixing rods are fixedly connected to the inner wall of the first tube body 1, so that there is space between the bottom surface of the pointed portion 2 and the side wall of the first tube body 1 to ensure that the crushed material can pass through.
[0039] Further, the pointed portion 2 includes: at least one cone, and / or at least one polygonal pyramid. When the pointed portion includes a cone or a polygonal pyramid, the cone or polygonal pyramid is coaxially arranged with the first tube 1. The bottom surface area of the cone or polygonal pyramid is smaller than the cross section of the first tube, so as to ensure that the crushed material can pass through.
[0040] When the pointed portion 2 includes multiple cones or multiple polygonal pyramids, each cone or polygonal pyramid can be fixed to the inner wall of the first tube body 1 through a mounting tray and multiple fixing rods. The embodiment of the present application does not impose specific restrictions on the distribution of the multiple cones or polygonal pyramids. For example, the multiple cones or multiple polygonal pyramids can be distributed in the first tube body 1 in an annular manner. After the powder falls, it is divided by the tips of the multiple cones or multiple polygonal pyramids and falls to the material mixing device in the gaps between the multiple cones or multiple polygonal pyramids. For another example, the multiple cones or multiple polygonal pyramids can be distributed in intervals along the length direction of the first tube body 1, and the multiple cones or multiple polygonal pyramids are not coaxially arranged, that is, they are staggered along the length direction of the first tube body 1, and the extension path is S-shaped, etc.
[0041] Furthermore, the sizes of the multiple cones or multiple polygonal pyramids may be different.
[0042] The edges of the polygonal pyramid are not specifically limited and may be regular three-sided, four-sided or five-sided pyramids. The polygonal pyramid is preferably a regular polygonal pyramid.
[0043] Furthermore, a cutting blade can be fixedly attached to the side wall of the cone or polygonal pyramid, and the length direction of the cutting blade extends from the top of the cone or polygonal pyramid to the bottom of the cone or polygonal pyramid. After the large block powder collides with the tip of the cone or polygonal pyramid, it will be dispersed into a large number of small blocks of powder. At this time, the small blocks of powder will continue to move along the side wall of the cone or polygonal pyramid and continue to be divided by the cutting blade on the side wall of the cone or polygonal pyramid, thereby improving the dispersion of the powder. No additional power device is required to actively divide the material. The structure is simple and the cost is low.
[0044] In some embodiments, such as Figure 1 As shown, the material dispersing pipe may also include: a hose 4, one end of which is connected to one end of the first tube body 1. The setting of the hose 4 can facilitate the connection with the subsequent material feeding device 6, which can improve the flexibility and installation error of the material feeding device 6, and can reduce the vibration sense transmitted to the material feeding device 6 under the operation of the vibrator 3, thereby ensuring the structural integrity and service life of the material feeding device 6. Of course, the other end of the first tube body 1 can also be installed with a hose 4 and the material stirring device 5, and its advantages refer to the advantages brought by the installation of the hose 4 and the material feeding device 6.
[0045] In some embodiments, such as Figure 1As shown, the inner diameter of the hose 4 gradually decreases from the middle of the hose 4 to its two ends. When the hose 4 is subsequently installed with the material feeding device 6, if the length of the hose 4 is too long, the hose 4 can be squeezed appropriately to be compressed to connect with the material feeding device 6. The compressed hose 4 will deform along the direction of its width without affecting the subsequent powder delivery work, thereby avoiding bending of one end of the straight hose 4 due to squeezing, which affects the delivery of the powder.
[0046] In addition, if Figure 1 As shown, the embodiment of the present application can also provide a material conveying and stirring device, which may include: a first tube body 1, a pointed portion 2 is fixed inside the first tube body 1, and the tip of the pointed portion 2 is facing one end of the first tube body 1; a vibrator 3, the vibrator 3 is installed on the outer wall of the first tube body 1; a material stirring device 5, the feed port of the material stirring device 5 is connected to the other end of the first tube body 1; a material feeding device 6, the output end of the material feeding device 6 is connected to one end of the first tube body 1; a material storage device 7, the output end of the material storage device 7 is connected to the input end of the material feeding device 6.
[0047] Among them, the powder is stored in the material storage device 7, and is transported through the material feeding device 6, passes through the first tube body 1, and finally enters the material stirring device 5 for stirring. In the process of conveying and feeding from the material feeding device 6 to the material stirring device 5, large pieces of powder will pass through the first tube body 1, contact and collide with the pointed part 2 in the first tube body 1 and be broken, and then enter the material stirring device 5 for stirring, and the vibrator 3 can also be started to vibrate the large pieces of powder to prevent blockage with the pointed part 2, and make the powder continuously hit the pointed part 2, so that the powder is dispersed more evenly, and then enter the material stirring device 5 at a uniform and slow speed to prevent blockage of the material stirring device 5.
[0048] In some embodiments, the material stirring device 5 may include: a main screw machine 51, the feed port of the main screw machine 51 is connected to a second tube body 52, and the second tube body 52 is connected to the other end of the first tube body 1; a current detector, the current detector is electrically connected to the main screw machine 51; a controller, the controller is electrically connected to the main screw machine 51, the current detector and the vibrator 3, when the current fluctuation value received by the controller from the main screw machine 51 exceeds the set value, the controller controls the vibrator 3 to work. Among them, the current detector will detect the current fluctuation of the main screw machine 51. If large materials enter the material stirring device, the resistance to the rotation of the main screw machine 51 will increase, and the required torque will increase. In order to complete the rotation, the main screw machine 51 will increase the current to overcome this resistance. If the current fluctuation is too large, it means that the feeding at the feed port of the main screw machine 51 is unstable. At this time, the controller will start the vibrator 3 to work. The vibrator 3 vibrates to disperse the powder, and then it falls to the main screw machine 51 at a uniform and slow speed, which greatly improves the stability of the operation of the main screw machine 51 and prevents the main screw machine 51 from being blocked.
[0049] In some embodiments, the material mixing device 5 further includes: an alarm, which is electrically connected to the controller. When the current fluctuation of the main screw machine 51 received by the controller exceeds the setting, the controller controls the alarm to work. The controller will start the alarm according to the signal that the duration of the current fluctuation of the main screw machine 51 exceeds the set value, reminding the staff that the vibrator 3 can no longer play an effective vibration dispersion work and needs to be manually checked.
[0050] Exemplarily, the alarm may include a warning light and a sounder.
[0051] In some embodiments, one end of the first tube body 1 is connected to a hose 4 ; the material feeding device 6 includes: a feeding screw 61 , an output end of the feeding screw 61 is connected to a third tube body 62 , and the third tube body 62 is connected to the hose 4 .
[0052] In some embodiments, the material storage device 7 includes: a storage tank 71, the output end of the storage tank 71 is set in a cone shape and is connected to the input end of the material feeding device 6. Among them, the output end of the storage tank 71 is set in a cone shape, which can facilitate the complete delivery of the powder to the material feeding device 6 to prevent the powder from remaining inside for too long and affecting the processing quality.
[0053] Among them, the material storage device 7 is not limited to the storage tank 71, but can be other storage containers, the material feeding device 6 is not limited to the feeding screw machine, but can also be a conveyor belt, and the material stirring device 5 is not limited to the main screw machine 51, but can also be other stirrers.
[0054] In the description of the present application, it should be noted that the terms "upper", "lower", etc. indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present application and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present application. Unless otherwise clearly specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be an indirect connection through an intermediate medium, or it can be a connection between the two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present application can be understood according to the specific circumstances.
[0055] It should be noted that, in this application, relational terms such as "first" and "second" are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions, the elements defined by the sentence "comprise a ..." do not exclude the presence of other identical elements in the process, method, article or device including the elements.
[0056] The above description is only a specific implementation of the present application, so that those skilled in the art can understand or implement the present application. Various modifications to these embodiments will be apparent to those skilled in the art, and the general principles defined herein can be implemented in other embodiments without departing from the spirit or scope of the present application. Therefore, the present application will not be limited to the embodiments shown herein, but will conform to the widest range consistent with the principles and novel features applied for herein.
Claims
1. A material dispersing pipe, characterized in that: include: A first tube body (1), wherein a pointed portion (2) is fixed inside the first tube body (1), and the tip of the pointed portion (2) faces an end of the first tube body (1) close to a material feeding device (6); A vibrator (3), wherein the vibrator (3) is mounted on the outer wall of the first tube body (1).
2. The material dispersing pipe according to claim 1, characterized in that: The pointed portion (2) is mounted inside the first tube body (1) via a mounting bracket, the mounting bracket comprising a mounting portion and a connecting portion, the pointed portion (2) is fixed to the mounting bracket via the mounting portion, and the mounting bracket is connected to the inner wall of the first tube body (1) via the connecting portion.
3. The material dispersing pipe according to claim 1 or 2, characterized in that: The pointed portion (2) comprises: at least one cone, and / or at least one polygonal pyramid, When the pointed portion comprises a cone or a polygonal pyramid, the cone or the polygonal pyramid is coaxially arranged with the first tube (1).
4. The material dispersing pipe according to claim 1, characterized in that: The material dispersing pipe also includes: A hose (4), one end of the hose (4) being connected to one end of the first tube body (1).
5. The material dispersing pipe according to claim 4, characterized in that: Starting from the middle of the hose (4) towards its two ends, the inner diameter of the hose (4) gradually decreases.
6. A material conveying and stirring device, characterized in that: The material dispersing pipe according to any one of claims 1 to 5 further comprises: A material stirring device (5), wherein a feed port of the material stirring device (5) is connected to the other end of the first tube body (1); A material feeding device (6), wherein an output end of the material feeding device (6) is connected to one end of the first tube body (1); A material storage device (7), wherein the output end of the material storage device (7) is connected to the input end of the material feeding device (6).
7. The material conveying and stirring device according to claim 6, characterized in that: The material stirring device (5) comprises: A main screw machine (51), wherein the feed port of the main screw machine (51) is connected to a second tube body (52), and the second tube body (52) is connected to the other end of the first tube body (1); A current detector, the current detector being electrically connected to the main screw machine (51); A controller is electrically connected to the main screw machine (51), the current detector and the vibrator (3).
8. The material conveying and stirring device according to claim 7, characterized in that: The material stirring device (5) further comprises: An alarm is electrically connected to the controller. When the duration of the current fluctuation received by the controller from the main screw machine (51) exceeds a set value, the controller controls the alarm to operate.
9. The material conveying and stirring device according to claim 6, characterized in that: One end of the first tube body (1) is connected to a hose (4); The material feeding device (6) comprises: A feeding screw machine (61), wherein the output end of the feeding screw machine (61) is connected to a third tube body (62), and the third tube body (62) is connected to the hose (4).
10. The material conveying and stirring device according to claim 6, characterized in that: The material storage device (7) comprises: A material storage tank (71), wherein the output end of the material storage tank (71) is arranged in a conical shape and is connected to the input end of the material feeding device (6).
