Arch breaking device for powder batching machine

By designing a arch breaking device in the powder dispensing machine, using airflow and stirring components, the problem of material arching in the powder dispensing machine is solved, and the effect of shortening the batching time and improving processing efficiency is achieved.

CN222240108UActive Publication Date: 2024-12-27JIANGSU YIMA ROAD CONSTR MACHINERY TECH
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Patent Information

Application Number
CN202421015827.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-10
Publication Date
2024-12-27
Estimated Expiration
2034-05-10

AI Technical Summary

Technical Problem

In powder dispensing machines, since the cross-sectional area of ​​the discharge port of the barrel is smaller than the storage part, the friction force increases when the material falls, and often arches appear, which affects the smooth progress of the batching and production efficiency.

Method used

An arch breaking device is designed, including a batching barrel and blowing arch breaking assembly. The air supply pump, connecting the ring pipe and the air delivery branch pipe are used to blow and stir the air flow, and the spoiler block and the vibration motor are used to realize the material. Break the arch operation to avoid arches.

Benefits of technology

The powder batching time is shortened, processing efficiency is improved, the possibility of materials arching in the batching barrel is reduced, and the rate and quality of the arch breaking process is improved.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an arch breaking device for a powder batching machine, the arch breaking device comprises a batching barrel and a blowing and arch breaking assembly, the blowing and arch breaking assembly comprises an air supply pump, a connecting ring pipe and an air conveying branch pipe, the batching barrel comprises a storage cavity arranged in a straight barrel shape and a discharging cavity arranged below the storage cavity in a communicating mode, and the discharging cavity is communicated with the air supply pump. The discharging cavity is arranged in an inverted conical barrel shape, the bottom end of the discharging cavity is opened, the connecting ring pipe is arranged outside the batching barrel, the air supply pump is communicated with the connecting ring pipe, and the air conveying branch pipe is communicated and connected to the connecting ring pipe. And one end of the gas conveying branch pipe extends into the batching barrel and is communicated with the discharging cavity. The device has the effects of shortening the powder batching time and improving the processing efficiency.
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Description

Technical Field

[0001] The present application relates to the technical field of silo arch breaking, and in particular to an arch breaking device for a powder batching machine. Background Art

[0002] In the preparation process of asphalt, a powder batching machine is required. Usually, the bottom of the barrel of the powder batching machine is set in an inverted cone shape. The powder is discharged from the bottom of the barrel under the action of gravity for feeding. Since the cross-sectional area of ​​the barrel discharge port is much smaller than the cross-sectional area of ​​the storage part above the barrel, when the material falls to the discharge port position with a smaller cross-sectional area, the friction between the materials increases due to mutual squeezing, and the irregularly shaped materials mesh with each other to cause force balance, which often causes arching in the silo, making it impossible to discharge the material smoothly, affecting subsequent operations and production efficiency. There are different types of arches for different material characteristics. There are four main types of silo arches: compression arches, wedge arches, bonding and adhesion arches, and air pressure balance arches.

[0003] In view of the above-mentioned related technologies, the inventors believe that in order to ensure the smooth progress of the batching process and shorten the powder batching and processing time, it is necessary to propose an arch breaking device to achieve the effect of reducing the arching of materials in the batching barrel. Utility Model Content

[0004] In order to shorten the powder batching time and improve the processing efficiency, the present application provides an arch breaking device for a powder batching machine.

[0005] The present application provides an arch breaking device for a powder batching machine using the following technical solution:

[0006] A kind of arch breaking device for a powder batching machine comprises a batching barrel and a blowing arch breaking component, the blowing arch breaking component comprises an air supply pump, a connecting ring pipe and an air delivery branch pipe, the batching barrel comprises a storage chamber arranged in a straight cylinder shape and a discharge chamber connected and arranged below the storage chamber, the discharge chamber is arranged in an inverted cone shape, the bottom end of the discharge chamber is opened, the connecting ring pipe is arranged outside the batching barrel, the air supply pump is connected to the connecting ring pipe, the air delivery branch pipe is connected to the connecting ring pipe, and one end of the air delivery branch pipe extends into the batching barrel and is connected to the discharge chamber.

[0007] By adopting the above technical solution, when the material in the batching barrel is arched, the air supply pump is started, and the airflow enters the interior of the batching barrel through the connecting ring pipe and the air delivery straight pipe, and the arched material is blown to prevent it from continuing to accumulate at the discharge end. The arch breaking operation of the material is achieved through the mutual cooperation of the batching barrel and the blowing and arch breaking component, which has the effect of shortening the powder batching time and improving the processing efficiency.

[0008] Optionally, a spoiler block is provided in the discharge chamber, the spoiler block is provided in a cone shape, a connecting bracket is connected to the spoiler block, and the connecting bracket is connected to the inner wall of the discharge chamber.

[0009] By adopting the above technical solution, the spoiler block is arranged in the discharge cavity to redirect the material flowing in the discharge cavity, thereby changing the pressure exerted by the material on the silo wall, which helps to improve the arch-breaking effect on the material.

[0010] Optionally, a plurality of gas delivery branch pipes are connected and arranged on the connecting ring pipe, and ends of the plurality of gas delivery branch pipes away from the connecting ring pipe extend into the material storage cavity.

[0011] By adopting the above technical solution, a plurality of gas transmission branches simultaneously perform arch breaking operations on materials at various positions in the batching barrel, thereby improving the arch breaking efficiency of the materials and reducing the possibility of uneven arch breaking of the materials in the batching barrel.

[0012] Optionally, the open end of the gas delivery branch pipe in the discharge chamber is connected to a flow-aiding air disc, and the flow-aiding air disc is disc-shaped, and the edge of the flow-aiding air disc is arranged close to the inner wall of the discharge chamber.

[0013] By adopting the above technical solution, the air-assisting disc disperses the linear airflow flowing out of the air transmission branch pipe to the surroundings, so that the airflow can simultaneously perform arch-breaking operations on the surrounding materials, which helps to improve the speed and quality of the arch-breaking process.

[0014] Optionally, a stirring assembly is provided on the dosing barrel, and the stirring assembly includes a first motor, a rotating plate and a stirring rod, the first motor is connected to the top end of the dosing barrel, the rotating plate is horizontally arranged in the dosing barrel, and the stirring rod is vertically arranged at both ends of the rotating plate in the length direction, and the first motor is transmission-connected to the rotating plate.

[0015] By adopting the above technical solution, the first motor starts to drive the rotating plate connected to it to rotate, and the two stirring rods connected to the rotating plate rotate under the drive of the rotating plate, and stir the material in the batching barrel, thereby improving the flowability of the material in the batching barrel and further reducing the possibility of arching of the material therein.

[0016] Optionally, a spiral blade is provided on the stirring rod, a second motor is provided on the rotating plate, the stirring rod is rotatably connected to the rotating plate, a transmission wheel is connected to the top of the stirring rod, one of the stirring rods is transmission-connected to the second motor, and a transmission belt is commonly sleeved on the outside of the two transmission wheels.

[0017] By adopting the above technical solution, the second motor starts to drive the two transmission wheels to rotate, and the stirring rod connected to the two transmission wheels rotates. The stirring blades arranged on the stirring rod rotate synchronously with the stirring rod. The stirring blades stir the material in the batching barrel, further reducing the possibility of the material arching in the batching barrel.

[0018] Optionally, a vibration motor is connected to the spoiler.

[0019] By adopting the above technical solution, while breaking the arch, the vibration motor is started to drive the spoiler to vibrate, so that the material in the batching barrel cannot remain static, thereby reducing the possibility of the material forming an arch therein.

[0020] Optionally, a sensor is provided at the discharge end of the dispensing barrel, and the sensor is electrically connected to the air supply pump and the stirring assembly.

[0021] By adopting the above technical solution, the sensor is set at the discharge end of the batching barrel. When it detects that the material stops falling, the sensor sends a signal to the control system to drive the stirring component and the air supply pump to start. When the material falls normally, the air supply pump and the stirring component are in the closed state, and both do not need to be in the normally open state, which helps the device save energy and protect the environment.

[0022] In summary, the present application includes at least one of the following beneficial technical effects:

[0023] 1. Through the cooperation of the batching barrel and the blowing and arch breaking components, the arch breaking operation of the material is realized, which has the effect of shortening the powder batching time and improving the processing efficiency;

[0024] 2. The setting of the air disc enables the airflow to break the arch of the surrounding materials at the same time, which helps to improve the speed and quality of the arch breaking process;

[0025] 3. The setting of the stirring assembly improves the fluidity of the material in the batching barrel and further reduces the possibility of the material forming an arch therein. BRIEF DESCRIPTION OF THE DRAWINGS

[0026] Figure 1 It is a structural schematic diagram of an arch breaking device for a powder batching machine according to an embodiment of the present application.

[0027] Figure 2 It is a partial cross-sectional view used to reflect the internal structure of the dispensing barrel in the embodiment of the present application.

[0028] Figure 3 yes Figure 2 Enlarged view of part A in the middle.

[0029] Explanation of the reference numerals in the accompanying drawings: 1. Dispensing barrel; 101. Storage chamber; 102. Discharge chamber; 103. Feed pipe; 2. Blowing and arch breaking assembly; 21. Air supply pump; 22. Connecting ring pipe; 23. Air delivery branch pipe; 24. Flow-aiding air disc; 25. Connecting pipe; 3. Stirring assembly; 31. First motor; 32. Rotating plate; 33. Second motor; 34. Stirring rod; 35. Drive wheel; 36. Drive belt; 37. Stirring blade; 4. Sensor; 5. Connecting bracket; 6. Vibration motor; 7. Turbine block. DETAILED DESCRIPTION

[0030] The following is combined with Figure 1-3 The present application is further described in detail. The present application provides an arch breaking device for a powder batching machine, which has the effect of shortening the powder batching time and improving the processing efficiency.

[0031] Reference Figure 1 A arch-breaking device for a powder batching machine comprises a batching barrel 1, a blowing arch-breaking assembly 2 and a stirring assembly 3. The batching barrel 1 comprises a storage chamber 101 and a discharge chamber 102 connected thereto, the storage chamber 101 is in a straight cylinder shape, the discharge chamber 102 is in an inverted cone shape, and the bottom end of the discharge chamber 102 is open. The top end of the batching barrel 1 is connected to a feed pipe 103.

[0032] Reference Figure 1 and Figure 2 The blowing and arch breaking assembly 2 includes an air supply pump 21, a connecting ring pipe 22, an air delivery branch pipe 23 and a flow-aiding air pipe disc 24. The air supply pump 21 is arranged outside the batching barrel 1, and the output end of the air supply pump 21 is connected to a connecting pipe 25, and the end of the connecting pipe 25 away from the air supply pump 21 is connected to the connecting ring pipe 22. The connecting ring pipe 22 is arranged around the outside of the batching barrel 1, and the connecting ring pipe 22 is formed by connecting a plurality of steel pipes end to end. The air delivery branch pipe 23 is connected to a plurality of roots on the connecting ring pipe 22, and the end of the air delivery branch pipe 23 away from the connecting ring pipe 22 passes through the batching barrel 1 and extends to the inside of the discharge chamber 102. A plurality of air outlet holes are opened along the circumferential direction at one end of the air delivery branch pipe 23 located in the discharge chamber 102, and a flow-aiding air disc 24 is connected to one end of the air delivery branch pipe 23 located in the discharge chamber 102. The air disc 24 is in a disc shape, the edge of which is close to the inclined inner wall of the batching barrel 1, and the air outlet is connected to the inner cavity of the air disc 24. A check valve (not shown in the drawings) is provided in the gas delivery branch pipe 23.

[0033] Reference Figure 2 and Figure 3, the stirring assembly 3 is arranged on the batching barrel 1, and the stirring assembly 3 includes a first motor 31, a rotating plate 32, a second motor 33, a stirring rod 34, a transmission wheel 35 and a transmission belt 36. The first motor 31 is connected to the top of the batching barrel 1, and the rotating plate 32 is horizontally arranged in the inner cavity of the batching barrel 1. The output shaft of the first motor 31 passes through the batching barrel 1 and is connected to the center position of the rotating plate 32. The stirring rod 34 is vertically rotatably connected to the bottom surface of the rotating plate 32. There is one stirring rod 34 at both ends of the length direction of the rotating plate 32, and a stirring blade 37 is arranged on the stirring rod 34. The top end of the stirring rod 34 extends to the top of the rotating plate 32 and is connected to the transmission wheel 35. The transmission belt 36 is jointly sleeved on the outside of the two transmission wheels 35. The second motor 33 is arranged on the top surface of the rotating plate 32, and the output shaft of the second motor 33 is transmission-connected to the top of one of the stirring rods 34.

[0034] Reference Figure 2 , a spoiler block 7 is provided in the dispensing barrel 1, and the spoiler block 7 is provided in the discharging chamber 102. The spoiler block 7 is conical, and a connecting bracket 5 is fixedly connected to the bottom end of the spoiler block 7, and the connecting bracket 5 is arranged in a cross shape, and the connecting bracket 5 is fixedly connected to the inner wall of the dispensing barrel 1. A vibration motor 6 is connected to the bottom end of the spoiler block 7. A sensor 4 is connected to the discharging end of the dispensing barrel 1, and the sensor 4 is electrically connected to the stirring component 3 and the air supply pump 21 through the control system.

[0035] Reference Figure 1 and Figure 2 When the material is discharged, the material in the batching barrel 1 is discharged from the discharge end at the bottom. When the material forms an arch in the discharge chamber 102, the material stops falling. The sensor 4 at the discharge end detects that the material stops flowing and sends a signal to the control system. The setting of the sensor 4 enables timely processing of the arched material, and the blowing and arch-breaking component 2 and the stirring component 3 do not need to be in a normally open state, which plays a role in energy saving and environmental protection. After receiving the signal from the control system, the air supply pump 21 starts to operate, and the air flow enters the discharge chamber 102 through the connecting pipe 25, the connecting ring pipe 22 and the air delivery branch pipe 23, and the material blocked at the discharge end is jet-assisted to flow so that it can flow smoothly. The air disc 24 disperses the linear air flow to the surroundings, and jets the material in all directions around the open end of the air delivery branch pipe 23 to help flow, which helps to accelerate the arch-breaking effect and efficiency of the material. Since a check valve is provided on the air delivery branch pipe 23, the possibility of the material in the batching barrel 1 entering the air delivery branch pipe 23 is reduced.

[0036] Reference Figure 2 and Figure 3At the same time, the first motor 31 starts to drive the rotating plate 32 to rotate, and the stirring rod 34 rotates with the rotating plate 32 and stirs the material in the storage chamber 101. The second motor 33 starts and drives the stirring rod 34 connected to it to rotate, and the transmission wheel 35 connected to the stirring rod 34 rotates. The other transmission wheel 35 and the stirring rod 34 rotate synchronously driven by the transmission belt 36, and the stirring blade 37 set on the stirring rod 34 stirs the material in the batching barrel 1. The setting of the stirring component 3 improves the flow degree of the material in the storage chamber 101, and further improves the material feeding efficiency.

[0037] Reference Figure 2 The conical disturbing fluid is arranged in the discharge chamber 102, which changes the pressure of the material in the batching barrel 1 on the silo wall and reduces the possibility of the material forming an arch during the material discharge process. At the same time, the vibration motor 6 drives the disturbing fluid to vibrate, so that the material in the batching barrel 1 cannot be in a completely static state. By combining the vibration flow aid with the jet flow aid, the arch breaking effect of the material is improved.

[0038] The implementation principle of an arch-breaking device for a powder batching machine in the embodiment of the present application is as follows: the sensor 4 detects that the material stops flowing and sends a signal to the control system. The air supply pump 21 receives the signal and starts to operate, and the airflow enters the discharge chamber 102 through the air branch pipe 23, and jets are used to assist the flow of the material blocked at the discharge end so that it can flow smoothly. The flow-aiding air disc 24 disperses the linear airflow to the surroundings, and jets are used to assist the flow of the material in all directions around the open end of the air branch pipe 23. At the same time, the first motor 31 drives the stirring rod 34 to rotate and stir the material. The second motor 33 starts and drives the stirring blades 37 to stir the material.

[0039] The setting of the disturbing fluid changes the pressure of the material in the batching barrel 1 on the silo wall, reducing the possibility of the material forming an arch during the material feeding process. At the same time, the vibration motor 6 drives the disturbing fluid to vibrate, and by combining the vibration flow aid with the jet flow aid, the arch breaking effect of the material is improved.

[0040] The above are all preferred embodiments of the present application, and the protection scope of the present application is not limited thereto. Therefore, any equivalent changes made according to the structure, shape, and principle of the present application should be included in the protection scope of the present application.

Claims

1. An arch breaking device for a powder batching machine, characterized in that: The invention comprises a dispensing barrel (1) and a blowing and arch-breaking component (2), wherein the blowing and arch-breaking component (2) comprises an air supply pump (21), a connecting ring pipe (22) and an air delivery branch pipe (23), wherein the dispensing barrel (1) comprises a storage chamber (101) arranged in a straight cylindrical shape and a discharge chamber (102) arranged below the storage chamber (101) in communication, wherein the discharge chamber (102) is arranged in an inverted cone shape, and the bottom end of the discharge chamber (102) is arranged in an open shape, wherein the connecting ring pipe (22) is arranged outside the dispensing barrel (1), wherein the air supply pump (21) is arranged in communication with the connecting ring pipe (22), wherein the air delivery branch pipe (23) is connected to the connecting ring pipe (22), and wherein one end of the air delivery branch pipe (23) extends into the dispensing barrel (1) and is arranged in communication with the discharge chamber (102).

2. The arch breaking device for a powder batching machine according to claim 1, characterized in that: A spoiler block (7) is arranged in the discharge cavity (102), and the spoiler block (7) is arranged in a cone shape. A connecting bracket (5) is connected to the spoiler block (7), and the connecting bracket (5) is connected to the inner wall of the discharge cavity (102).

3. The arch breaking device for a powder batching machine according to claim 1, characterized in that: A plurality of gas delivery branch pipes (23) are connected and arranged on the connecting ring pipe (22), and one end of the plurality of gas delivery branch pipes (23) away from the connecting ring pipe (22) extends into the material storage chamber (101).

4. The arch breaking device for a powder batching machine according to claim 3, characterized in that: The open end of the gas delivery branch pipe (23) located in the discharge chamber (102) is connected to a flow-aiding air disc (24). The flow-aiding air disc (24) is disc-shaped, and the edge of the flow-aiding air disc (24) is arranged close to the inner wall of the discharge chamber (102).

5. The arch breaking device for a powder batching machine according to claim 1, characterized in that: The dosing barrel (1) is provided with a stirring assembly (3), and the stirring assembly (3) comprises a first motor (31), a rotating plate (32) and a stirring rod (34), wherein the first motor (31) is connected to the top end of the dosing barrel (1), the rotating plate (32) is horizontally arranged in the dosing barrel (1), and one stirring rod (34) is vertically arranged at both ends of the rotating plate (32) in the length direction, and the first motor (31) is transmission-connected to the rotating plate (32).

6. The arch breaking device for a powder batching machine according to claim 5, characterized in that: The stirring rod (34) is provided with a spiral blade, the rotating plate (32) is provided with a second motor (33), the stirring rod (34) is rotatably connected to the rotating plate (32), the top end of the stirring rod (34) is connected with a transmission wheel (35), one of the stirring rods (34) is transmission-connected to the second motor (33), and a transmission belt (36) is commonly sleeved on the outside of the two transmission wheels (35).

7. The arch breaking device for a powder batching machine according to claim 2, characterized in that: The spoiler block (7) is connected to a vibration motor (6).

8. The arch breaking device for a powder batching machine according to claim 5, characterized in that: A sensor (4) is provided at the discharge end of the dispensing barrel (1), and the sensor (4) is electrically connected to the air supply pump (21) and the stirring assembly (3).

Citation Information

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