Digital ball-milling production line for producing light environment-friendly ceramic tiles

Abstract

The utility model provides a digitized ball-milling production line for producing light environment-friendly ceramic tiles, which relates to the technical field of ball-milling production lines and comprises a support frame and a U-shaped frame, two transmission rollers are rotatably connected onto the support frame, a first motor is fixedly connected onto the support frame, and a second motor is fixedly connected onto the U-shaped frame. An output shaft of the first motor is fixedly connected with one transmission roller, the two transmission rollers are jointly provided with a conveying belt, the U-shaped frame is rotationally connected with two rotating shafts, the two rotating shafts are jointly and fixedly connected with a ball mill, and the U-shaped frame is fixedly connected with a second motor; the ball mill solves the problems that in order to guarantee the product quality after raw materials are ground by an existing ball mill, the materials need to be sieved, and the sieved large particles need to be processed in a centralized mode by workers, so that the working efficiency is high, and the like. The raw materials are wasted; and the production efficiency is reduced.

Description

Technical Field

[0001] The utility model relates to the technical field of ball mill production lines, in particular to a digital ball mill production line for producing lightweight and environmentally friendly ceramic tiles. Background Art

[0002] Ceramic tiles are a kind of acid- and alkali-resistant porcelain or stone building or decorative material made of refractory metal oxides and semi-metal oxides through a process of grinding, mixing, pressing, glazing and sintering. The raw materials are mostly clay and quartz sand, which are mixed after high temperature compression and have very high hardness. During the production process of ceramic tiles, a ball mill is needed to grind the raw material powder again to make the raw material into a smaller size, and then the ceramic tiles are processed subsequently.

[0003] When using the current ball mill production line, the staff often finds that after the current ball mill grinds the raw materials, in order to ensure product quality, the materials need to be screened, and the large particles screened out need to be processed centrally by the staff, resulting in a waste of raw materials and reduced production efficiency. Utility Model Content

[0004] The utility model aims to solve the shortcomings in the prior art and proposes a digital ball mill production line for producing lightweight and environmentally friendly ceramic tiles.

[0005] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme: a digital ball mill production line for lightweight and environmentally friendly ceramic tiles, comprising a support frame and a U-shaped frame, wherein two transmission rollers are rotatably connected to the support frame, a first motor is fixedly connected to the support frame, the output shaft of the first motor is fixedly connected to one of the transmission rollers, a conveyor belt is commonly arranged on the two transmission rollers, two rotating shafts are rotatably connected to the U-shaped frame, a ball mill is commonly fixedly connected to the two rotating shafts, a second motor is fixedly connected to the U-shaped frame, the output shaft of the second motor is fixedly connected to one of the rotating shafts, an inlet and outlet are provided on the ball mill, a door panel is slidably connected to the ball mill, a collection frame is fixedly connected to the U-shaped frame, a filter plate is slidably connected to the collection frame, a first air pump is fixedly connected to one side of the collection frame, a collecting structure is arranged on the collection frame, the collecting structure is mainly composed of a second air pump, the second air pump is fixedly connected to one side of the collection frame, and one end of the output pipe of the second air pump is located above the conveyor belt.

[0006] The effects achieved by the above components are as follows: the support frame is moved to one side of the U-shaped frame so that the upper end of the support frame is located above the inlet and outlet, the grinding material is placed on the conveyor belt, the first motor is started, and the output shaft of the first motor drives a transmission roller to rotate. Under the action of the conveyor belt, the two transmission rollers rotate synchronously, and then the conveyor belt drives the grinding material to rise. When it rises to the highest point, it will fall into the ball mill through the inlet and outlet, and several grinding bodies are placed in the ball mill. Then the door panel is closed, and the second motor is started. The output shaft of the second motor drives the rotating shaft to rotate, and then drives the ball mill to rotate. Due to the effects of inertia, centrifugal force, and friction, the grinding body is attached to the cylinder lining plate of the support frame and is taken away by the cylinder. When it is brought to a certain height, it is thrown down due to its own gravity. The falling grinding body is like a projectile. The material in the cylinder is crushed to achieve the grinding effect. After the grinding is completed, the inlet and outlet are facing downward, the second motor is turned off, and the door panel is opened. The ground material falls into the aggregate frame and is filtered by the filter plate. The larger particles remain on the filter plate. The first air pump is started, and the first air pump sucks the qualified ground material in the aggregate frame and transmits it to the next program. The second air pump is started, and the second air pump sucks the filtered larger particles out of the aggregate frame and transmits them to the conveyor belt through the output pipe of the second air pump. With the transmission of the conveyor belt, it further enters the ball mill, which improves the utilization rate of the raw materials, thereby avoiding the current ball mill. After grinding the raw materials, in order to ensure product quality, the material needs to be screened, and the large particles screened out need to be centrally processed by the staff, resulting in waste of raw materials and reduced production efficiency.

[0007] Preferably, two U-shaped plates are fixedly connected to the filter plate, and the U-shaped plates are slidably connected to the inner wall of the aggregate frame.

[0008] The effect achieved by the above components is that the filter plate can be driven to slide up and down by sliding the two U-shaped plates, thereby vibrating the filtered material, thereby improving the filtering efficiency.

[0009] Preferably, a rack is fixedly connected to the U-shaped plate, a half gear is meshingly connected to the rack, and equipment plates are fixedly connected to both sides of the aggregate frame, respectively, and the equipment plates are rotatably connected to the half gears.

[0010] The effect achieved by the above components is: when the half gear is meshed with the rack, the rotation of the half gear can drive the U-shaped plate to rise; when the half gear rotates until the smooth surface contacts the rack, the U-shaped plate descends under the action of gravity, thereby driving the aggregate frame to descend, and this reciprocating process makes the oscillation operation more convenient.

[0011] Preferably, a third motor is fixedly connected to the equipment plate, and an output shaft of the third motor is fixedly connected to the half gear.

[0012] The effect achieved by the above components is: starting the two third motors at the same time can drive the two half gears to rotate synchronously, further improving the convenience of operation.

[0013] Preferably, a rubber block is fixedly connected to the U-shaped plate, and a plurality of baffles are fixedly connected to the conveyor belt.

[0014] The effects achieved by the above components are: the rubber block can slow down the descent of the U-shaped plate and the vibration of the aggregate frame to prevent damage to the equipment caused by excessive vibration, and the baffle can prevent the material from sliding down during the rising process.

[0015] Preferably, a limiting structure is provided on the ball mill, and the limiting structure is mainly composed of two slide grooves, the two slide grooves are respectively opened on both sides of the inlet and outlet, and two slide plates are slidably connected to the two slide grooves, and a plurality of filter holes are opened on the slide plates.

[0016] The effect achieved by the above components is: when unloading materials, the two slide plates are slid outward, and the two filter holes can block the grinding body in the ball mill to prevent the grinding body from falling with the materials and causing inconvenience to production.

[0017] Preferably, a bidirectional screw is rotatably connected in the slide groove, the bidirectional screw is threadedly connected to the two slide plates, and the two sections of threads on the bidirectional screw are in opposite directions.

[0018] The effect achieved by the above components is: since the bidirectional screw slides in a limited position in the slide groove, rotating the bidirectional screw can drive the two slides to slide, and since the two sections of the thread on the bidirectional screw are in opposite directions, rotating the bidirectional screw can drive the two slides to move closer to or away from each other, making the operation more convenient and the position of the slides more stable.

[0019] Preferably, two fourth motors are fixedly connected to one side of the ball mill, and the output shafts of the two fourth motors are fixedly connected to the two bidirectional screws respectively.

[0020] The effect achieved by the above components is: starting the two fourth motors at the same time can drive the two half gears to rotate synchronously, which further improves the convenience of operation.

[0021] Compared with the prior art, the advantages and positive effects of the utility model are that, in the utility model, by setting a collection structure and starting the second air pump, the second air pump sucks the larger particles filtered out of the aggregate frame and transports them to the conveyor belt through the output pipe of the second air pump. With the transmission of the conveyor belt, the filter plate further enters the ball mill, thereby improving the utilization rate of the raw materials. The filter plate can be driven to slide up and down by sliding two U-shaped plates, thereby vibrating the filtered material, thereby improving the filtration efficiency. When the half gear is engaged with the rack, the rotation of the half gear can drive the U-shaped plate to rise. When the half gear rotates until the smooth surface contacts the rack, the U-shaped plate It will descend under the action of gravity, thereby driving the aggregate frame to descend. This reciprocating motion makes the oscillation operation more convenient. At the same time, starting the two third motors can drive the two half gears to rotate synchronously, further improving the convenience of operation. The rubber block can slow down the descent of the U-shaped plate and the vibration of the aggregate frame to prevent damage to the equipment caused by excessive vibration. The baffle can prevent the material from sliding down during the ascent, thus avoiding the situation in which the current ball mill needs to screen the raw materials after grinding them to ensure product quality, and the large particles screened out need to be centrally processed by the staff, resulting in waste of raw materials and reduced production efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] Figure 1 The utility model proposes a three-dimensional structural schematic diagram of a digital ball mill production line for producing lightweight and environmentally friendly tiles;

[0023] Figure 2 The utility model proposes a three-dimensional structural schematic diagram of another perspective of a digital ball mill production line for lightweight and environmentally friendly ceramic tiles;

[0024] Figure 3 This is a partial schematic diagram of the collection structure of a digital ball mill production line for producing lightweight and environmentally friendly tiles proposed in the utility model;

[0025] Figure 4 The utility model provides a partial schematic diagram of a limiting structure of a digital ball mill production line for producing lightweight and environmentally friendly ceramic tiles.

[0026] Legend: 1. Support frame; 2. Drive roller; 3. First motor; 4. Conveyor belt; 5. U-shaped frame; 6. Rotating shaft; 7. Second motor; 8. Collection structure; 81. Second air pump; 82. U-shaped plate; 83. Rack; 84. Half gear; 85. Equipment plate; 86. Third motor; 87. Rubber block; 88. Baffle; 9. Limiting structure; 91. Slide; 92. Slide plate; 93. Filter hole; 94. Bidirectional screw; 95. Fourth motor; 10. Ball mill; 11. Inlet and outlet; 12. Door panel; 13. Aggregate frame; 14. Filter plate; 15. First air pump. DETAILED DESCRIPTION

[0027] Embodiment 1, as Figure 1 and Figure 2 As shown, a digital ball mill production line for producing lightweight and environmentally friendly ceramic tiles includes a support frame 1 and a U-shaped frame 5. Two driving rollers 2 are rotatably connected to the support frame 1. A first motor 3 is fixedly connected to the support frame 1. The output shaft of the first motor 3 is fixedly connected to a driving roller 2. A conveyor belt 4 is commonly provided on the two driving rollers 2. Two rotating shafts 6 are rotatably connected to the U-shaped frame 5. A ball mill 10 is commonly fixedly connected to the two rotating shafts 6. A second motor 7 is fixedly connected to the U-shaped frame 5. The output shaft of the second motor 7 is fixedly connected to a rotating shaft 6. An inlet and outlet port 11 is provided on the ball mill 10. A door panel 12 is slidably connected to the ball mill 10. A material collection frame 13 is fixedly connected to the U-shaped frame 5. A filter plate 14 is slidably connected to the material collection frame 13. A first air pump 15 is fixedly connected to one side of the material collection frame 13.

[0028] Reference Figure 1 and Figure 3A collecting structure 8 is provided on the collecting frame 13, and the collecting structure 8 is mainly composed of a second air pump 81. The second air pump 81 is fixedly connected to one side of the collecting frame 13, and one end of the output pipe of the second air pump 81 is located above the conveyor belt 4. The support frame 1 is moved to one side of the U-shaped frame 5, so that the upper end of the support frame 1 is located above the inlet and outlet 11, and the grinding material is placed on the conveyor belt 4, and the first motor 3 is started. The output shaft of the first motor 3 drives a transmission roller 2 to rotate. Under the action of the conveyor belt 4, the two transmission rollers 2 rotate synchronously, and then the conveyor belt 4 drives the grinding material to rise. When it rises to the highest point, it will fall into the ball mill 10 through the inlet and outlet 11. A number of grinding bodies are placed in the ball mill 10, and then the door panel 12 is closed, and the second motor 7 is started. The output shaft of the second motor 7 drives the rotating shaft 6 to rotate, and then drives the ball mill 10 to rotate. Due to the inertia, centrifugal force and friction, the grinding body is attached to the cylinder lining plate of the support frame 1 and is carried away by the cylinder. When it is brought to a certain height, it is thrown down due to its own gravity. The falling grinding body crushes the material in the cylinder like a projectile to achieve the grinding effect. After the grinding is completed, the inlet and outlet 11 is facing downward, the second motor 7 is closed, and the door panel 12 is opened. The ground material falls into the aggregate frame 13 and is filtered by the filter plate 14. The larger particles remain on the filter plate 14, and the first air pump 15 is started. The first air pump 15 sucks the qualified ground material in the aggregate frame 13 and transmits it to the next program. The second air pump 81 is started, and the second air pump 82 is started. The air pump 81 sucks the larger particles filtered out of the aggregate frame 13 and transports them to the conveyor belt 4 through the output pipe of the second air pump 81. As the conveyor belt 4 drives the particles, they further enter the ball mill 10, which improves the utilization rate of the raw materials, thereby avoiding the situation that the current ball mill 10 needs to screen the materials after grinding the raw materials to ensure product quality, and the large particles screened out need to be centrally processed by the staff, resulting in waste of raw materials and reduced production efficiency. The filter plate 14 is fixedly connected with two U-shaped plates 82, and the U-shaped plates 82 are slidably connected to the inner wall of the aggregate frame 13. The filter plate 14 can be driven to slide up and down by sliding the two U-shaped plates 82, thereby oscillating the filtered materials, which can improve the filtration efficiency. The rack 83 is meshed with a half gear 84, and the two sides of the aggregate frame 13 are respectively fixedly connected with an equipment plate 85, and the equipment plate 85 is rotatably connected with the half gear 84. When the half gear 84 is meshed with the rack 83, the rotation of the half gear 84 can drive the U-shaped plate 82 to rise. When the half gear 84 rotates to the smooth surface and contacts the rack 83, the U-shaped plate 82 will drop under the action of gravity, and then drive the aggregate frame 13 to drop. Such reciprocating operation makes the oscillation operation more convenient. The equipment plate 85 is fixedly connected with a third motor 86, and the output shaft of the third motor 86 is fixedly connected with the half gear 84. At the same time, starting the two third motors 86 can drive the two half gears 84 to rotate synchronously, which further improves the convenience of operation. The U-shaped plate 82 is fixedly connected with a rubber block 87.A plurality of baffles 88 are fixedly connected to the conveyor belt 4. The rubber block 87 can slow down the vibration of the U-shaped plate 82 and the material collection frame 13 to prevent the equipment from being damaged by excessive vibration. The baffles 88 can prevent the material from sliding down during the ascending process.

[0029] Reference Figure 4 The ball mill 10 is provided with a limit structure 9, which is mainly composed of two slides 91. The two slides 91 are respectively opened on both sides of the inlet and outlet 11. Two slide plates 92 are slidably connected to the two slides 91. The slide plates 92 are provided with a plurality of filter holes 93. When the two slide plates 92 are slid outward during material discharge, the two filter holes 93 can block the grinding body in the ball mill 10 to prevent the grinding body from falling with the material and causing inconvenience to production. A bidirectional screw 94 is rotatably connected in the slide 91. The bidirectional screw 94 is threadedly connected to the two slide plates 92. The two sections of the thread on the bidirectional screw 94 are in opposite directions. Since the bidirectional screw 94 slides in the slide groove 91 in a limited position, rotating the bidirectional screw 94 can drive the two slide plates 92 to slide. Since the two sections of the thread on the bidirectional screw 94 are in opposite directions, rotating the bidirectional screw 94 can drive the two slide plates 92 to move closer to or away from each other, making the operation more convenient and the position of the slide plates 92 more stable. Two fourth motors 95 are fixedly connected to one side of the ball mill 10. The output shafts of the two fourth motors 95 are fixedly connected to the two bidirectional screws 94 respectively. Starting the two fourth motors 95 at the same time can drive the two half gears 84 to rotate synchronously, which further improves the convenience of operation.

[0030] Working principle: move the support frame 1 to one side of the U-shaped frame 5 so that the upper end of the support frame 1 is located above the inlet and outlet 11, place the ground material on the conveyor belt 4, start the first motor 3, and the output shaft of the first motor 3 drives a transmission roller 2 to rotate. Under the action of the conveyor belt 4, the two transmission rollers 2 rotate synchronously, and then the conveyor belt 4 drives the ground material to rise. When it rises to the highest point, it will fall into the ball mill 10 through the inlet and outlet 11. Place a number of grinding bodies in the ball mill 10, then close the door panel 12, start the second motor 7, and the output shaft of the second motor 7 drives the rotating shaft 6 to rotate, thereby driving the ball mill 10 to rotate. Due to the inertia, centrifugal force and friction, the grinding body is attached to the cylinder lining plate of the support frame 1 and is taken away by the cylinder. When When it is brought to a certain height, it is thrown down due to its own gravity. The falling grinding body crushes the material in the cylinder like a projectile to achieve the grinding effect. After the grinding is completed, the inlet and outlet 11 is turned downward, the second motor 7 is closed, and the door panel 12 is opened. The ground material falls into the aggregate frame 13 and is filtered by the filter plate 14. The larger particles remain on the filter plate 14. The first air pump 15 is started. The first air pump 15 sucks the qualified ground material in the aggregate frame 13 and transmits it to the next program. The second air pump 81 is started. The second air pump 81 sucks the filtered larger particles out of the aggregate frame 13 and transports them to the conveyor belt 4 through the output pipe of the second air pump 81. With the transmission of the conveyor belt 4, it further enters the ball mill 10, which improves the raw material quality. The utilization rate is improved, thereby avoiding the situation that the current ball mill 10 needs to screen the materials to ensure product quality after grinding the raw materials, and the large particles screened out need to be centrally processed by the staff, which leads to waste of raw materials and reduced production efficiency. The two U-shaped plates 82 can be slid to drive the filter plate 14 to slide up and down, thereby oscillating the filtered materials, which can improve the filtration efficiency. When the half gear 84 is engaged with the rack 83, the rotation of the half gear 84 can drive the U-shaped plate 82 to rise. When the half gear 84 rotates to the smooth surface and contacts the rack 83, the U-shaped plate 82 will descend under the action of gravity, thereby driving the aggregate frame 13 to descend. This reciprocating operation makes the oscillation operation more convenient. At the same time, the two third motors 86 are started, which can drive the two half gears 84 to move simultaneously. The two sliding plates 92 are slid outwards when unloading, and the two filter holes 93 can block the grinding bodies in the ball mill 10 to prevent the grinding bodies from falling with the materials and causing inconvenience to the production. Since the bidirectional screw 94 slides in the chute 91 in a limited position, the two sliding plates 92 can be driven to slide by rotating the bidirectional screw 94. Since the two sections of the threads on the bidirectional screw 94 are in opposite directions, the two sliding plates 92 can be driven to move closer to or away from each other by rotating the bidirectional screw 94, making the operation more convenient and the position of the sliding plates 92 more stable. At the same time, the two fourth motors 95 are started.It can drive the two half gears 84 to rotate synchronously, thus further improving the convenience of operation.

[0031] The above is only a preferred embodiment of the utility model, and does not limit the utility model in other forms. Any technician familiar with the profession may use the technical content disclosed above to change or modify it into an equivalent embodiment with equivalent changes and apply it to other fields. However, any simple modification, equivalent change and modification made to the above embodiment based on the technical essence of the utility model without departing from the technical solution of the utility model still belongs to the protection scope of the technical solution of the utility model. In the description of the utility model, it should be noted that unless otherwise clearly specified and limited, the terms "installation", "connection" and "connection" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be directly connected, or indirectly connected through an intermediate medium, or it can be the internal connection of two components. For ordinary technicians in this field, the specific meanings of the above terms in the utility model can be understood by specific circumstances.

Claims

1. A digital ball mill production line for producing lightweight and environmentally friendly ceramic tiles, comprising a support frame (1) and a U-shaped frame (5), characterized in that: The support frame (1) is rotatably connected to two transmission rollers (2), the support frame (1) is fixedly connected to a first motor (3), the output shaft of the first motor (3) is fixedly connected to one of the transmission rollers (2), the two transmission rollers (2) are commonly provided with a conveyor belt (4), the U-shaped frame (5) is rotatably connected to two rotating shafts (6), the two rotating shafts (6) are commonly fixedly connected to a ball mill (10), the U-shaped frame (5) is fixedly connected to a second motor (7), the output shaft of the second motor (7) is fixedly connected to one of the rotating shafts (6), the ball mill (10) is opened A material inlet and outlet (11) is provided, a door panel (12) is slidably connected to the ball mill (10), a material collection frame (13) is fixedly connected to the U-shaped frame (5), a filter plate (14) is slidably connected to the material collection frame (13), a first air pump (15) is fixedly connected to one side of the material collection frame (13), a collecting structure (8) is provided on the material collection frame (13), and the collecting structure (8) is mainly composed of a second air pump (81), the second air pump (81) is fixedly connected to one side of the material collection frame (13), and one end of the output pipe of the second air pump (81) is located above the conveyor belt (4).

2. The digital ball mill production line for producing lightweight and environmentally friendly ceramic tiles according to claim 1 is characterized by: Two U-shaped plates (82) are fixedly connected to the filter plate (14), and the U-shaped plates (82) are slidably connected to the inner wall of the aggregate frame (13).

3. The digital ball mill production line for producing lightweight and environmentally friendly ceramic tiles according to claim 2 is characterized by: A rack (83) is fixedly connected to the U-shaped plate (82), a half gear (84) is meshedly connected to the rack (83), and equipment plates (85) are fixedly connected to both sides of the material collection frame (13), and the equipment plates (85) are rotationally connected to the half gear (84).

4. The digital ball mill production line for producing lightweight and environmentally friendly ceramic tiles according to claim 3 is characterized by: A third motor (86) is fixedly connected to the equipment plate (85), and an output shaft of the third motor (86) is fixedly connected to the half gear (84).

5. The digital ball mill production line for producing lightweight and environmentally friendly ceramic tiles according to claim 4 is characterized by: A rubber block (87) is fixedly connected to the U-shaped plate (82), and a plurality of baffles (88) are fixedly connected to the conveyor belt (4).

6. The digital ball mill production line for producing lightweight and environmentally friendly ceramic tiles according to claim 5 is characterized by: The ball mill (10) is provided with a limiting structure (9), the limiting structure (9) mainly consisting of two slide grooves (91), the two slide grooves (91) are respectively arranged on both sides of the inlet and outlet port (11), two slide plates (92) are slidably connected to the two slide grooves (91), and a plurality of filter holes (93) are arranged on the slide plate (92).

7. The digital ball mill production line for producing lightweight and environmentally friendly ceramic tiles according to claim 6 is characterized by: A bidirectional screw (94) is rotatably connected in the slide groove (91), and the bidirectional screw (94) is threadedly connected to the two slide plates (92), and the two sections of threads on the bidirectional screw (94) are in opposite directions.

8. The digital ball mill production line for producing lightweight and environmentally friendly ceramic tiles according to claim 7 is characterized by: Two fourth motors (95) are fixedly connected to one side of the ball mill (10), and the output shafts of the two fourth motors (95) are fixedly connected to the two bidirectional screws (94) respectively.

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