Efficient defibrator abrasive disc coarse grinding device

The high-efficiency thermal grinding disc device addresses inefficiencies in traditional mills by implementing a structured grinding process with a stirring shaft, impurity removal, and controlled discharge, achieving improved grinding efficiency and purity.

CN222240562UActive Publication Date: 2024-12-27唐浩珀
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Patent Information

Application Number
CN202420705937.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-08
Publication Date
2024-12-27
Estimated Expiration
2034-04-08

AI Technical Summary

Technical Problem

Traditional thermal mills suffer from low efficiency, high energy consumption, unstable grinding quality, inability to remove impurities, and poor material purity, leading to reduced production quality and efficiency.

Method used

A high-efficiency thermal grinding disc device with features like a feed port, stirring shaft with grinding rods, impurity removal plates, an inclined filter plate, heating components, and a control system to manage the grinding process, ensuring smooth material distribution, effective impurity removal, and controlled discharge.

Benefits of technology

Improves grinding efficiency, quality, and material purity by ensuring uniform material distribution, effective impurity removal, and controlled discharge, enhancing overall production efficiency and product quality.

✦ Generated by Eureka AI based on patent content.

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Abstract

An efficient defibrator abrasive disc coarse grinding device comprises a device body, a feeding port is formed in one end of the top of the device body, a feeding pipe is inserted into the bottom of the feeding port, the bottom end of the feeding pipe penetrates through the outer wall of the device body and extends into the device body, a mounting box is arranged in the middle of the top of the device body, and a motor is mounted in the mounting box; a stirring shaft is arranged at the output end of the motor, a plurality of grinding rods are arranged on the two sides of the outer wall of the stirring shaft at equal intervals, rotating rods are arranged on the two sides of the bottom of the stirring shaft, impurity removal plates are arranged at one ends of the two rotating rods, the two impurity removal plates are tightly attached to the two sides of the inner wall of the device body respectively, a filter plate is arranged below the stirring shaft, and one end of the filter plate is connected with a material return pipe. The feeding efficiency and the continuity of the grinding process are improved, the motor installed in the installation box provides power for the device, the power is transmitted to a grinding area through the stirring shaft at the output end, materials can be evenly distributed in the grinding process through the design of the stirring shaft, and the grinding effect is improved.
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Description

Technical Field

[0001] The utility model belongs to the technical field of thermal mills, in particular to a high-efficiency thermal mill grinding disc rough grinding device. Background Art

[0002] In modern industrial production, thermal refiners, as an important material processing equipment, are widely used in papermaking, chemical, food, pharmaceutical and other industries. The main function of thermal refiners is to heat and grind materials to achieve a certain fineness and uniformity to meet the requirements of subsequent processes.

[0003] However, traditional hot mills have problems such as low efficiency, high energy consumption, and unstable grinding quality during the grinding process. These problems seriously affect production efficiency and product quality. Some devices are unable to remove impurities and fine particles during the grinding process and cannot guarantee the purity of the ground materials. At the same time, materials that are not fully ground cannot be recycled, resulting in low production quality and efficiency.

[0004] To this end, a high-efficiency hot grinder grinding disc rough grinding device is provided to solve the above problems. Utility Model Content

[0005] In view of the above situation, in order to overcome the defects of the prior art, the utility model provides a high-efficiency thermal grinding machine grinding plate rough grinding device to at least partially solve the above technical problems.

[0006] The technical solution adopted by the utility model is as follows:

[0007] The utility model proposes a high-efficiency hot mill grinding disc coarse grinding device, comprising a device body, a feed port is opened at one end of the top of the device body, a feed pipe is inserted at the bottom of the feed port, the bottom end of the feed pipe penetrates the outer wall of the device body and extends to the inside of the device body, a mounting box is arranged in the middle of the top of the device body, a motor is installed inside the mounting box, a stirring shaft is arranged at the output end of the motor, a plurality of grinding rods are arranged at equal distances on both sides of the outer wall of the stirring shaft, rotating rods are arranged on both sides of the bottom of the stirring shaft, one end of the two rotating rods are arranged with impurity removal plates, the two impurity removal plates are tightly fitted with both sides of the inner wall of the device body, a filter plate is arranged below the stirring shaft, one end of the filter plate is connected with a return pipe, a delivery pump is installed on the return pipe, and the other end of the return pipe is connected to the top of the device body.

[0008] As a further solution of the utility model: guide plates are provided at both ends of the bottom of the inner wall of the device body, a heating component is embedded in the guide plate, a discharge pipe is provided in the middle of the bottom of the device body, a control valve is provided on the discharge pipe, a collecting box is provided below the discharge pipe, and a vibrator is installed on one side of the outer wall of the collecting box.

[0009] As a further solution of the present invention: the control valve is configured as an electrically controlled valve, and the control panel is electrically controlled and connected to the electrically controlled valve.

[0010] As a further solution of the utility model: the filter plate is arranged in an inclined manner with the left side higher and the right side lower.

[0011] As a further solution of the utility model: a box door is provided on one side of the surface of the device body, a visual window is provided on the surface of the box door, a control panel is provided below the visual window, a handle is welded on one side of the visual window, and an outer wall of the handle is provided with anti-slip patterns.

[0012] As a further solution of the utility model: a protective shell is provided on the outer side of the motor and the vibrator, a heat dissipation hole is provided on the protective shell, and a dustproof net is provided in the heat dissipation hole.

[0013] As a further solution of the utility model: the motor, vibrator, heating component and control panel are all electrically controlled and connected to an external power source.

[0014] As a further solution of the utility model: supporting legs are provided at four corners of the bottom surface of the device body, and protective pads are provided at the bottoms of the four supporting legs, and protective patterns are provided at the bottoms of the protective pads.

[0015] The beneficial effects of the technical solution of the utility model are:

[0016] The feed port design at the top of the utility model device enables the material to enter the device smoothly. The setting of the feed pipe ensures that the material can directly reach the grinding area, thereby improving the feeding efficiency and the continuity of the grinding process. The motor installed inside the installation box provides power for the device, and the power is transmitted to the grinding area through the stirring shaft at the output end. The design of the stirring shaft helps to evenly distribute the material during the grinding process and improves the grinding effect.

[0017] The utility model has a plurality of grinding rods arranged at equal distances on both sides of the outer wall of the stirring shaft, so that the material can be fully subjected to the grinding force during the grinding process, thereby improving the grinding efficiency and the grinding quality. The rotating rods on both sides of the bottom of the stirring shaft are provided with impurity removal plates, which fit tightly with the inner wall of the device, and help to remove impurities and fine particles during the grinding process, thereby ensuring the purity of the ground material.

[0018] The filter plate below the stirring shaft of the utility model is designed to be inclined with the left side higher and the right side lower, which is beneficial to separating the ground material and the grinding medium. A conveying pump is installed on the return pipe connected to the filter plate, which can re-convey the separated material to the grinding area to achieve cyclic grinding and improve the utilization rate of the material.

[0019] The above summary is for the purpose of description only and is not intended to be limiting in any way. In addition to the illustrative aspects, embodiments and features described above, further aspects, embodiments and features of the utility model will be readily apparent by reference to the accompanying drawings and the following detailed description. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the drawings required for use in the embodiments or technical descriptions will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present application. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0021] Figure 1 A schematic diagram of the internal structure of a high-efficiency thermal grinding machine grinding disc rough grinding device proposed in an embodiment of the utility model;

[0022] Figure 2 A schematic diagram of the external structure of a high-efficiency thermal grinding machine grinding disc rough grinding device proposed in an embodiment of the utility model;

[0023] Figure 3 For the utility model embodiment Figure 1 Enlarged view of point A in the middle.

[0024] In the figure: 1. Device body; 2. Support legs; 3. Protective pads; 4. Mounting box; 5. Motor; 6. Agitator shaft; 7. Grinding rod; 8. Rotating rod; 9. De-impurity plate; 10. Feed inlet; 11. Feed pipe; 12. Delivery pump; 13. Return pipe; 14. Filter plate; 15. Control valve; 16. Vibrator; 17. Collection box; 18. Discharge pipe; 19. Guide plate; 20. Heating assembly; 21. Box door; 22. Visual window; 23. Control panel; 24. Handle.

[0025] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. They are used together with the embodiments of the present invention to explain the present invention and do not constitute a limitation to the present invention. DETAILED DESCRIPTION

[0026] In the following, only some exemplary embodiments are briefly described. As those skilled in the art will appreciate, the described embodiments may be modified in various ways without departing from the spirit or scope of the present invention. Therefore, the drawings and descriptions are considered to be exemplary and non-restrictive in nature.

[0027] It should be noted that the terms "first", "second", etc. are only used to distinguish between description and position description, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the feature defined as "first" etc. may explicitly or implicitly include one or more of the features; similarly, when the quantity of certain features is not limited in the form of words such as "two" or "three", it should be noted that the feature also explicitly or implicitly includes one or more feature quantities;

[0028] In the embodiments of the present invention, unless otherwise clearly specified and limited, the terms such as "installation", "connection", "fixation" and the like should be understood in a broad sense; for example, it can be a fixed connection, a detachable connection, or an integral molding; it can be a mechanical connection, a direct connection, welding, or an indirect connection through an intermediate medium, or it can be the internal connection of two elements or the interaction relationship between two elements. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to the drawings in the specification and the specific circumstances.

[0029] In the description of the embodiments of the present invention, it should be understood that terms such as "upper", "lower", "front", "back", "left", "right", "top", "bottom", "inside" and "outside" indicating directions or positional relationships are based on the directions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific direction, be constructed and operated in a specific direction, and therefore cannot be understood as a limitation on the embodiments of the present invention.

[0030] like Figures 1 to 3 As shown, a high-efficiency hot mill grinding disc coarse grinding device comprises a device body 1, a feed port 10 is opened at one end of the top of the device body 1, a feed pipe 11 is inserted at the bottom of the feed port 10, the bottom end of the feed pipe 11 passes through the outer wall of the device body 1 and extends to the inside of the device body 1, a mounting box 4 is arranged in the middle of the top of the device body 1, a motor 5 is installed inside the mounting box 4, a stirring shaft 6 is arranged at the output end of the motor 5, a plurality of grinding rods 7 are arranged at equal distances on both sides of the outer wall of the stirring shaft 6, rotating rods 8 are arranged on both sides of the bottom of the stirring shaft 6, one end of the two rotating rods 8 are provided with impurity removal plates 9, and the two impurity removal plates 9 are tightly fitted with both sides of the inner wall of the device body 1, a filter plate 14 is arranged below the stirring shaft 6, one end of the filter plate 14 is connected to a return pipe 13, a delivery pump 12 is installed on the return pipe 13, the other end of the return pipe 13 is connected to the top of the device body 1, and the filter plate 14 is arranged to be inclined with left high and right low.

[0031] In this embodiment, the material first enters the device body 1 through the feed port 10. Driven by the motor 5, the stirring shaft 6 begins to rotate, and the grinding rod 7 on the stirring shaft 6 moves accordingly to perform preliminary grinding and stirring on the material. The material is ground under the action of the grinding rod 7, and the rotation of the stirring shaft 6 makes the material more uniform.

[0032] At the bottom of the stirring shaft 6, the impurity removal plates 9 on the two rotating rods 8 play the role of removing impurities. The impurity removal plates 9 fit tightly with the inner wall of the device, which can effectively remove impurities and foreign matter in the material and ensure the quality and purity of the grinding disc.

[0033] The material after preliminary grinding will fall onto the filter plate 14 below. The filter plate 14 is designed to be inclined with the left side higher and the right side lower, which is conducive to the material flowing to the right side under the action of gravity. The pores of the filter plate 14 allow fine grinding particles to pass through, while larger particles are left on the filter plate 14 for further grinding.

[0034] The return pipe 13 is connected to a delivery pump 12, which can deliver the grinding particles under the filter plate 14 back to the upper part of the device body 1 for further grinding. This cycle is repeated until the material reaches the required particle size. Finally, the grinding particles that meet the requirements are discharged from the device through the return pipe 13, completing the entire coarse grinding process.

[0035] Both ends of the bottom inner wall of the device body 1 are provided with guide plates 19, and a heating component 20 is embedded in the guide plates 19. A discharge pipe 18 is provided in the middle of the bottom of the device body 1, and a control valve 15 is provided on the discharge pipe 18. A collecting box 17 is provided below the discharge pipe 18, and a vibrator 16 is installed on one side of the outer wall of the collecting box 17.

[0036] In this embodiment, after the material enters the device body 1, it will first be guided to the heating area by the guide plate 19. The guide plate 19 has a heating component 20 embedded inside. These heating components 20 can evenly heat the material, making the material easier to deform and grind during the grinding process. The heating treatment helps to reduce the hardness of the material and reduce the wear of the grinding rod 7 and the grinding disc, thereby improving the efficiency of the entire grinding process.

[0037] The heated material will be further ground and stirred by the grinding rod 7 inside the device. As the material is gradually ground, it will be guided to the discharge pipe 18 at the bottom of the device body 1. The discharge pipe 18 is provided with a control valve 15. The discharge speed and flow rate of the material can be controlled by adjusting the opening of the control valve 15 to ensure uniform particle size distribution of the grinding disc.

[0038] A collecting box 17 is provided below the discharge pipe 18 for collecting the grinding plate particles after rough grinding and heat treatment. A vibrator 16 is installed on one side of the outer wall of the collecting box 17. The function of the vibrator 16 is to make the distribution of the grinding plate particles in the collecting box 17 more uniform to avoid accumulation and blockage, and also help to improve the collection efficiency.

[0039] A box door 21 is provided on one side of the surface of the device body 1, a visual window 22 is provided on the surface of the box door 21, a control panel 23 is provided below the visual window 22, a handle 24 is welded on one side of the visual window 22, and an outer wall of the handle 24 is provided with anti-slip grooves; support legs 2 are provided at the four corners of the bottom surface of the device body 1, and protective pads 3 are provided at the bottom of the four support legs 2, and protective grooves are provided at the bottom of the protective pads 3.

[0040] The outer sides of the motor 5 and the vibrator 16 are both provided with protective shells, the protective shells are provided with heat dissipation holes, and dustproof nets are provided inside the heat dissipation holes.

[0041] In this embodiment, a door 21 is provided on one side of the surface of the device body 1 to facilitate the operator to inspect and maintain the internal components. A visual window 22 is provided on the door 21, so that the operator can observe the working status inside the device without opening the door 21, such as the degree of material grinding, the working condition of the heating component 20, etc. A control panel 23 is provided below the visual window 22 for controlling various functions of the device, such as starting, stopping, adjusting the heating temperature, etc.

[0042] A handle 24 is welded to one side of the viewing window 22 to facilitate the operator to open or close the door 21. The outer wall of the handle 24 is provided with anti-slip grooves to ensure that the handle 24 can be firmly grasped even if the hands are wet or greasy during operation, thereby improving operational safety.

[0043] Support legs 2 are provided at the four corners of the bottom surface of the device body 1 to ensure that the device is stably placed on the workbench. Protective pads 3 are provided at the bottom of the support legs 2 to protect the work surface while reducing the vibration and noise generated when the device is running. Protective patterns are provided at the bottom of the protective pads 3 to increase friction and prevent the device from sliding during operation.

[0044] The motor 5 and the vibrator 16 are the core components of the device, and a protective shell is provided on the outside to prevent dust, moisture and other impurities from entering the motor 5 and the vibrator 16 and protect their normal operation. The protective shell is provided with heat dissipation holes to dissipate the heat generated by the motor 5 and the vibrator 16 during operation, keep the temperature of the equipment within a reasonable range, and improve the stability and service life of the equipment. A dustproof net is provided in the heat dissipation hole to prevent dust from entering the heat dissipation hole and ensure the heat dissipation effect.

[0045] The motor 5, the vibrator 16, the heating assembly 20 and the control panel 23 are all electrically controlled and connected to an external power source; the control valve 15 is configured as an electrically controlled valve, and the control panel 23 is electrically controlled and connected to the electrically controlled valve.

[0046] The motor 5, vibrator 16, heating component 20 and control panel 23 used in the device are all mature existing technologies. The working principles of the motor 5, vibrator 16, heating component 20 and control panel 23 are also well known to those skilled in the art and will not be described in detail here.

[0047] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.

[0048] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

[0049] The above description of the utility model and its implementation methods is not restrictive. The drawings show only one implementation method of the utility model, and the actual structure is not limited thereto. In short, if ordinary technicians in this field are inspired by it and design structural methods and embodiments similar to the technical solution without creativity without departing from the purpose of the invention of the utility model, they should all fall within the protection scope of the utility model.

Claims

1. A high-efficiency thermal grinding machine grinding disc rough grinding device, characterized by: The invention comprises a device body (1), wherein a feed port (10) is provided at one end of the top of the device body (1), a feed pipe (11) is inserted at the bottom of the feed port (10), the bottom end of the feed pipe (11) penetrates the outer wall of the device body (1) and extends to the inside of the device body (1), a mounting box (4) is provided in the middle of the top of the device body (1), a motor (5) is installed inside the mounting box (4), a stirring shaft (6) is provided at the output end of the motor (5), and the outer wall of the stirring shaft (6) is equidistantly spaced from both sides thereof. A plurality of grinding rods (7) are provided. Rotating rods (8) are provided on both sides of the bottom of the stirring shaft (6). One end of each of the two rotating rods (8) is provided with a de-impurity plate (9). The two de-impurity plates (9) are respectively tightly fitted with the two sides of the inner wall of the device body (1). A filter plate (14) is provided below the stirring shaft (6). One end of the filter plate (14) is connected to a return pipe (13). A delivery pump (12) is installed on the return pipe (13). The other end of the return pipe (13) is connected to the top of the device body (1).

2. The high-efficiency thermal grinding machine grinding disc rough grinding device according to claim 1, characterized in that: Both ends of the bottom of the inner wall of the device body (1) are provided with guide plates (19), a heating component (20) is embedded in the guide plates (19), a discharge pipe (18) is provided in the middle of the bottom of the device body (1), a control valve (15) is provided on the discharge pipe (18), a collection box (17) is provided below the discharge pipe (18), and a vibrator (16) is installed on one side of the outer wall of the collection box (17).

3. The high-efficiency thermal grinding machine grinding disc rough grinding device according to claim 2, characterized in that: A box door (21) is provided on one side of the surface of the device body (1), a visual window (22) is provided on the surface of the box door (21), a control panel (23) is provided below the visual window (22), a handle (24) is welded to one side of the visual window (22), and an outer wall of the handle (24) is provided with anti-slip grooves.

4. The high-efficiency thermal grinding machine grinding disc rough grinding device according to claim 3, characterized in that: The control valve (15) is configured as an electrically controlled valve, and the control panel (23) is electrically controlled and connected to the electrically controlled valve.

5. The high-efficiency rough grinding device for hot grinding mill according to claim 1, characterized in that: The filter plate (14) is arranged in an inclined manner with the left side higher and the right side lower.

6. The high-efficiency rough grinding device for hot grinding mill according to claim 1, characterized in that: The outer sides of the motor (5) and the vibrator (16) are both provided with protective shells, the protective shells are provided with heat dissipation holes, and the heat dissipation holes are provided with dustproof nets.

7. The high-efficiency thermal grinding machine grinding disc rough grinding device according to claim 1, characterized in that: The motor (5), vibrator (16), heating component (20) and control panel (23) are all electrically controlled connected to an external power source.

8. The high-efficiency rough grinding device for hot grinding mill according to claim 1, characterized in that: Support legs (2) are provided at the four corners of the bottom surface of the device body (1), and protective pads (3) are provided at the bottoms of the four support legs (2), and protective patterns are provided at the bottoms of the protective pads (3).