Coating quantity control device for ship production
By designing a paint volume control device, using buoyancy, limit ring and light and dark sensors to achieve accurate control of paint usage, and automatic mixing through servo motors and stirring leaves, the problem of inaccurate coating usage and insufficient mixing in ship production is solved. Improves paint quality and working efficiency.
Patent Information
- Application Number
- CN202420875889.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-25
- Publication Date
- 2024-12-27
- Estimated Expiration
- 2034-04-25
AI Technical Summary
The current ship production has inaccurate control of coating usage, and the inability to automatically mix coatings, resulting in a decrease in coating quality and an increase in labor intensity for staff.
A coating quantity control device for ship production is designed, including a quantity control box and a stirring box. The quantity control box is equipped with a quantity control mechanism and a stirring mechanism, which realizes the coating through components such as buoyancy, limit ring, light and dark sensor and servo motor. Accurate control of dosage and automatic mixing.
It realizes precise control of the amount of paint, improves the quality of paint usage, reduces errors and labor intensity of staff, and improves the effect of paint mixing and the practicality of the device.
Smart Images

Figure CN222240833U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of ship production, in particular to a coating quantity control device for ship production. Background Art
[0002] Marine coatings are a general term for coatings used on various parts of ships and marine engineering structures to meet the requirements of preventing corrosion from seawater and marine atmosphere, adhesion of marine organisms and other special requirements.
[0003] During the ship production process, patterns need to be sprayed on the hull and plates. Therefore, different doses of paint need to be adjusted during the paint configuration process, and the amount of paint used needs to be strictly controlled during the paint configuration process.
[0004] However, the existing ship production still has the following problems when coating:
[0005] (1) In the existing ship production, the amount of paint cannot be effectively controlled during the coating process, which will cause a large error in the amount of paint, and the paint cannot be added accurately, which will reduce the accuracy of the coating and the quality of the coating.
[0006] (2) In the existing ship production, it is impossible to automatically mix multiple coatings when coating. Since the ship coating needs to be fully mixed before use, the labor intensity of the staff is increased and the insufficient mixing of the coating will affect its normal use. Utility Model Content
[0007] In view of the deficiencies of the prior art, the utility model provides a paint quantity control device for ship production, which has the advantages of accurately controlling the paint quantity and automatically mixing multiple paints, and solves the problems raised in the background technology.
[0008] The utility model provides the following technical solutions: a coating quantity control device for ship production, comprising a quantity control box, a quantity control mechanism is arranged inside the quantity control box, the quantity control mechanism comprises a receiving plate, a limit ring, a first connecting rod, a float, a second connecting rod, a light and dark sensor, a slider and a reserved groove, the receiving plate is fixedly connected to the first connecting rod, the first connecting rod is fixedly connected to the float, the receiving plate is fixedly connected to the second connecting rod, the second connecting rod is fixedly connected to the slider, the slider is slidably connected to the quantity control box, the slider is fitted with the inner wall of the reserved groove, and the light and dark sensor is fixedly connected to the quantity control box.
[0009] Preferably, a stirring box is provided below the quantity control box, and a stirring mechanism is provided inside the stirring box, and the stirring mechanism includes a servo motor, a stirring blade, a rotating rod, a liquid outlet pipe and a second valve, the servo motor is fixedly connected to the stirring box, the output shaft of the servo motor is fixedly connected to the rotating rod, the rotating rod is rotatably connected to the stirring box, the rotating rod is fixedly connected to the stirring blade, the liquid outlet pipe is fixedly connected to the stirring box, and the liquid outlet pipe is rotatably connected to the second valve.
[0010] Preferably, a liquid inlet pipe is fixedly connected to one side of the quantity control box, and a pump is fixedly installed on the other end of the liquid inlet pipe.
[0011] Preferably, a fixing rod is fixedly connected to the lower surface of the quantity control box, a base is fixedly connected to the lower end of the fixing rod, two groups of fixing blocks are fixedly connected to the upper surface of the base, and both groups of fixing blocks are fixedly connected to the mixing box.
[0012] Preferably, a limiting ring is fixedly connected inside the quantity control box, and the limiting ring is slidably plugged into the first connecting rod. The first connecting rod is limited by the limiting ring, thereby ensuring the vertical movement of the first connecting rod and avoiding its deviation.
[0013] Preferably, a connecting pipe is fixedly installed on the lower surface of the quantity control box, the other end of the connecting pipe is fixedly connected to the stirring box, and a first valve is fixedly installed inside the connecting pipe, and the first valve is used to control the inflow and outflow of paint in the quantity control box.
[0014] Compared with the prior art, the utility model has the following beneficial effects:
[0015] 1. When controlling the amount of paint used in the paint quantity control device for ship production, first, the pump is placed in the paint bucket, and the pump is started. The paint is made to flow into the interior of the control quantity box through the liquid inlet pipe by the pump. As the paint is added, the liquid level inside the control quantity box gradually rises, and the float floats on the surface of the paint by buoyancy. The first connecting rod and the receiving plate are limited by the limiting ring to move vertically upward, so that the second connecting rod and the slider move vertically upward along the inner wall of the reserved groove. When the slider and the light and dark sensor are located at the same horizontal plane, the light and dark sensor is turned from light to dark by the slider, thereby knowing the paint content inside the control quantity box at this time. When the paint inside the control quantity box reaches a preset amount, the pump is stopped, thereby accurately controlling the amount of paint used. The setting of this structure effectively avoids the problem of inaccurate paint addition in ship production, and can achieve the effect of accurately controlling the amount of paint used. At the same time, it improves the accuracy of the device, reduces errors, and can also improve the quality of paint use during actual use, thereby improving the practicality of the device.
[0016] 2. When stirring the paint in the paint quantity control device for ship production, first, twist the first valve to allow the paint inside the quantity control box to flow into the inside of the mixing box through the connecting pipe, start the servo motor, and drive the stirring blade and the rotating rod to rotate through the servo motor, so that the paint inside the mixing box is fully mixed by the stirring blade. After the stirring is completed, twist the second valve, and the mixed paint is discharged to the outside of the mixing box through the liquid outlet pipe. The setting of this structure effectively avoids the problem of insufficient mixing of the paint, and can achieve the effect of automatic mixing of the paint. At the same time, it reduces the labor intensity of the staff, reduces the time required for stirring, and can also improve the stirring effect of the paint during actual use. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 This is a schematic diagram of the overall structure of the utility model device;
[0018] Figure 2 For this utility model Figure 1 A top view of the overall structure diagram;
[0019] Figure 3 For this utility model Figure 1 The left side view shows the structure of the part;
[0020] Figure 4 For this utility model Figure 1 Look directly at the internal structure diagram.
[0021] In the figure: 1. base; 2. fixing rod; 3. servo motor; 4. reserved slot; 5. quantity control box; 6. first valve; 7. connecting pipe; 8. stirring box; 9. second valve; 10. liquid outlet pipe; 11. fixing block; 12. receiving plate; 13. limiting ring; 14. first connecting rod; 15. float; 16. liquid inlet pipe; 17. pump; 18. light and dark sensor; 19. second connecting rod; 20. quantity control mechanism; 21. slider; 22. stirring blade; 23. rotating rod; 24. stirring mechanism. DETAILED DESCRIPTION
[0022] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0023] See also Figure 1-4A coating quantity control device for ship production includes a quantity control box 5, a quantity control mechanism 20 is arranged inside the quantity control box 5, the quantity control mechanism 20 includes a receiving plate 12, a limit ring 13, a first connecting rod 14, a float 15, a second connecting rod 19, a light and dark sensor 18, a slider 21 and a reserved groove 4, the receiving plate 12 is fixedly connected to the first connecting rod 14, the first connecting rod 14 is fixedly connected to the float 15, the receiving plate 12 is fixedly connected to the second connecting rod 19, the second connecting rod 19 is fixedly connected to the slider 21, the slider 21 is slidably connected to the quantity control box 5, and the slider 21 is in contact with the inner wall of the reserved groove 4, The light and dark sensor 18 is fixedly connected to the quantity control box 5, and the interior of the quantity control box 5 is fixedly connected with a limit ring 13, and the limit ring 13 is slidably plugged with the first connecting rod 14. A connecting pipe 7 is fixedly installed on the lower surface of the quantity control box 5, and the other end of the connecting pipe 7 is fixedly connected to the stirring box 8. A first valve 6 is fixedly installed inside the connecting pipe 7, which improves the accuracy of the device, reduces errors, and effectively avoids the problem of inaccurate paint addition in ship production. The effect of accurately controlling the amount of paint can be achieved, and the quality of paint use can also be improved during actual use, which also improves the practicability of the device.
[0024] See also Figure 1 , 4 A stirring box 8 is arranged below the quantity control box 5, and a stirring mechanism 24 is arranged inside the stirring box 8. The stirring mechanism 24 includes a servo motor 3, a stirring blade 22, a rotating rod 23, a liquid outlet pipe 10 and a second valve 9. The servo motor 3 is fixedly connected to the stirring box 8, and the output shaft of the servo motor 3 is fixedly connected to the rotating rod 23. The rotating rod 23 is rotatably connected to the stirring box 8, and the rotating rod 23 is fixedly connected to the stirring blade 22. The liquid outlet pipe 10 is fixedly connected to the stirring box 8, and the liquid outlet pipe 10 is rotatably connected to the second valve 9, which reduces the labor intensity of the staff, reduces the time required for stirring, effectively avoids the problem of insufficient mixing of the paint, can achieve the effect of automatic mixing of the paint, and can also improve the stirring effect of the paint during actual use.
[0025] See also Figure 1 , 2 A liquid inlet pipe 16 is fixedly connected to one side of the quantity control box 5, and a pump 17 is fixedly installed at the other end of the liquid inlet pipe 16. A fixing rod 2 is fixedly connected to the lower surface of the quantity control box 5, and a base 1 is fixedly connected to the lower end of the fixing rod 2. Two groups of fixing blocks 11 are fixedly connected to the upper surface of the base 1. Both groups of fixing blocks 11 are fixedly connected to the mixing box 8. The quantity control box 5 and the mixing box 8 are supported by the fixing rod 2 and the fixing blocks 11, thereby improving the stability of the device during use.
[0026] Working principle: when controlling the amount of paint, put the pump 17 into the paint bucket, start the pump 17, and the paint flows into the control box 5 through the liquid inlet pipe 16 through the pump 17. As the paint is added, the liquid level inside the control box 5 gradually rises, and the float 15 floats on the surface of the paint through buoyancy. The first connecting rod 14 and the receiving plate 12 are limited by the limiting ring 13 to move vertically upward, so that the second connecting rod 19 and the slider 21 move vertically upward along the inner wall of the reserved groove 4. When the slider 21 and the light and dark sensor 18 are at the same horizontal plane, the light and dark sensor 18 is moved vertically upward by the slider 21. From light to darkness, it is possible to know the paint content inside the control box 5 at this time. When the paint inside the control box 5 reaches a preset amount, the pump 17 is stopped to accurately control the amount of paint. When stirring the paint, the first valve 6 is twisted to allow the paint inside the control box 5 to flow into the mixing box 8 through the connecting pipe 7, and the servo motor 3 is started. The stirring blade 22 and the rotating rod 23 are driven by the servo motor 3 to rotate, so that the paint inside the mixing box 8 is fully mixed by the stirring blade 22. After the stirring is completed, the second valve 9 is twisted, and the mixed paint is discharged to the outside of the mixing box 8 through the liquid outlet pipe 10.
[0027] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.
[0028] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A coating quantity control device for ship production, comprising a quantity control box (5), characterized in that: A quantity control mechanism (20) is arranged inside the quantity control box (5), and the quantity control mechanism (20) comprises a receiving plate (12), a limiting ring (13), a first connecting rod (14), a float (15), a second connecting rod (19), a light and dark sensor (18), a slider (21) and a reserved groove (4); the receiving plate (12) is fixedly connected to the first connecting rod (14), the first connecting rod (14) is fixedly connected to the float (15), the receiving plate (12) is fixedly connected to the second connecting rod (19), the second connecting rod (19) is fixedly connected to the slider (21), the slider (21) is slidably connected to the quantity control box (5), the slider (21) is in contact with the inner wall of the reserved groove (4), and the light and dark sensor (18) is fixedly connected to the quantity control box (5).
2. A coating quantity control device for ship production according to claim 1, characterized in that: A stirring box (8) is arranged below the quantity control box (5), and a stirring mechanism (24) is arranged inside the stirring box (8). The stirring mechanism (24) comprises a servo motor (3), a stirring blade (22), a rotating rod (23), a liquid outlet pipe (10) and a second valve (9). The servo motor (3) is fixedly connected to the stirring box (8), the output shaft of the servo motor (3) is fixedly connected to the rotating rod (23), the rotating rod (23) is rotationally connected to the stirring box (8), the rotating rod (23) is fixedly connected to the stirring blade (22), the liquid outlet pipe (10) is fixedly connected to the stirring box (8), and the liquid outlet pipe (10) is rotationally connected to the second valve (9).
3. A coating quantity control device for ship production according to claim 1, characterized in that: A liquid inlet pipe (16) is fixedly connected to one side of the volume control box (5), and a pump (17) is fixedly installed at the other end of the liquid inlet pipe (16).
4. A coating quantity control device for ship production according to claim 1, characterized in that: The lower surface of the volume control box (5) is fixedly connected to a fixing rod (2), the lower end of the fixing rod (2) is fixedly connected to a base (1), the upper surface of the base (1) is fixedly connected to two groups of fixing blocks (11), and both groups of fixing blocks (11) are fixedly connected to the mixing box (8).
5. A coating quantity control device for ship production according to claim 1, characterized in that: A limit ring (13) is fixedly connected inside the volume control box (5), and the limit ring (13) is slidably plugged into the first connecting rod (14).
6. A coating quantity control device for ship production according to claim 1, characterized in that: A connecting pipe (7) is fixedly installed on the lower surface of the quantity control box (5), the other end of the connecting pipe (7) is fixedly connected to the stirring box (8), and a first valve (6) is fixedly installed inside the connecting pipe (7).
