Water-based adhesive shielding work station

Abstract

The utility model relates to a water-based adhesive shielding work station, which comprises an adhesive coating system, a water-based adhesive shielding system, a water-based adhesive shielding system and a water-based adhesive shielding system, the glue system comprises a glue storage tank and a glue conveying pipe, water-based glue is stored in the glue storage tank, and the glue storage tank is connected with the spraying valve through the glue conveying pipe so as to convey the water-based glue to the spraying valve; the moulding bed system comprises a first moulding bed, the first moulding bed comprises a support, a first base and a turnover motor, the first base is rotatably connected with the support, and the turnover motor is fixed on the support and connected with the first base; the first base is provided with a plurality of first mold blocks used for supporting a first exterior trimming product and first suction cups used for sucking the first exterior trimming product. And the control system comprises a control cabinet, and the control cabinet is connected with the robot and the overturning motor. According to the water-based adhesive shielding workstation, the robot is controlled by the control cabinet to drive the spray valve to move, and the water-based adhesive is sprayed on the outer surface of an exterior product, so that automatic adhesive coating is realized, the efficiency is high, and the cost is low.

Description

Technical Field

[0001] The utility model relates to the field of vehicle exterior painting, and more specifically to a water-based glue masking workstation. Background Art

[0002] Vehicle exterior products, such as tailgates, spoilers, fenders, etc., need to be painted during the processing to give them different color appearances.

[0003] In order to ensure the appearance and performance of the product, the parts of the product that do not need to be painted (for example, non-exterior surfaces) need to be masked before painting. Currently, tesa 4174 tape is usually used for masking, and then the tape is removed after painting.

[0004] However, masking with tape requires manual sticking, which is inefficient and has high tape costs. Utility Model Content

[0005] The utility model aims to provide a water-based glue masking workstation, which utilizes a robot to spray water-based glue on exterior decoration products for masking, with high efficiency and low cost.

[0006] Based on the above purpose, the utility model provides a water-based glue masking workstation, comprising:

[0007] The gluing system comprises a robot and a spray valve, wherein the spray valve is fixed on the robot;

[0008] The glue system comprises a glue storage tank and a glue delivery pipe, wherein the glue storage tank stores water-based glue, and the glue storage tank is connected to the spray valve through the glue delivery pipe to deliver the water-based glue to the spray valve;

[0009] A tire mold system, comprising a first tire mold, wherein the first tire mold comprises a bracket, a first base and a flip motor, wherein the first base is rotatably connected to the bracket, and the flip motor is fixed to the bracket and connected to the first base to drive the first base to rotate relative to the bracket; the first base is provided with a plurality of first tire modules for supporting a first exterior product and a first suction cup for sucking the first exterior product;

[0010] The control system comprises a control cabinet, and the control cabinet is connected to the robot and the flip motor respectively.

[0011] Furthermore, a first cover is provided on the first base for covering the first exterior decoration product.

[0012] Furthermore, the mold system also includes a second mold for fixing a second exterior product, and the second mold is adjacent to the first mold; the first mold and the second mold are both facing the robot.

[0013] Furthermore, the second tire mold includes a second base, and the second base is provided with a plurality of second tire modules for supporting the second exterior decoration product and a second suction cup for sucking the second exterior decoration product.

[0014] Furthermore, a second cover is provided on the second base for covering the second exterior decoration product.

[0015] Furthermore, the control system also includes a display, a power supply, a first control button and a second control button, the power supply is connected to the control cabinet and the display respectively, and the control cabinet is connected to the display, the first control button and the second control button respectively.

[0016] Furthermore, it also includes a first fence, a second fence, a third fence and a fourth fence, the first fence and the second fence are arranged opposite to each other and form a first workstation, and the first mold is located at the first workstation; the third fence and the fourth fence are arranged opposite to each other and form a second workstation, and the second mold is located at the second workstation.

[0017] Furthermore, the first fence and the second fence are both provided with safety gratings; the third fence is perpendicular to and connected to each other; the first fence and the second fence are connected via a first crossbar; the third fence and the fourth fence are connected via a second crossbar.

[0018] Furthermore, it also includes a fifth fence and a sixth fence that are perpendicular and connected to each other, a power supply installation position is formed between the fifth fence and the sixth fence, and the power supply is located at the power supply installation position.

[0019] The water-based glue masking workstation of the embodiment of the utility model controls the robot to move with the spray valve through the control cabinet, and sprays the water-based glue on the outer surface of the exterior product, thereby realizing automatic gluing with high efficiency and low cost; the exterior product can be flipped by the flipping motor, thereby realizing gluing on both sides at the same time. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 It is a structural schematic diagram of a water-based glue masking workstation according to an embodiment of the utility model;

[0021] Figure 2 It is a top view of the water-based glue masking workstation according to an embodiment of the utility model. DETAILED DESCRIPTION

[0022] The preferred embodiments of the present utility model are given below in conjunction with the accompanying drawings and described in detail.

[0023] like Figure 1 and Figure 2As shown, an embodiment of the utility model provides a water-based glue masking workstation, including a glue coating system, a glue system, a tire mold system and a control system. The glue coating system includes a robot 110 and a spray valve 120. The spray valve 120 is fixed on the robot 110 and is carried by the robot 110 to achieve six-degree-of-freedom movement; the glue system includes a glue storage tank 210 and a glue delivery pipe 220. The glue storage tank 210 stores water-based glue. The two ends of the glue delivery pipe 220 are respectively connected to the glue storage tank 210 and the spray valve 120, so that the water-based glue in the glue storage tank 210 is transported to the spray valve 120 and sprayed out by the spray valve 120; the tire mold system includes a first tire mold 310, and the first tire mold 310 includes a bracket 311, a first base 312 and a flip motor 313. The first base 312 is rotatably connected to the bracket 311, and the flip motor 313 is fixed to the bracket 311 and connected to the first base 312 to drive the first base 312 to rotate relative to the bracket 311. The first base 312 is provided with a plurality of first tire modules 314 and first suction cups 316. The first tire modules 314 are used to support the first exterior product. The first suction cups 316 are used to suck the first exterior product so that it is fixed to the first base 312. Since the first base 312 can rotate relative to the bracket 311 under the drive of the flip motor 313, the first exterior product can also rotate relative to the bracket 311, thereby realizing the gluing of the front and back sides of the first exterior product; the control system includes a control cabinet 410, and the control cabinet 410 is connected to the robot 110 and the flip motor 313 (for example, electrical connection, communication connection, etc.) to control the six-degree-of-freedom movement of the robot 110 and the operation of the flip motor 313.

[0024] In some embodiments, the first base 312 is connected to the bracket 311 via a rotating shaft (not shown in the figure), that is, the first base 312 is fixedly connected to the rotating shaft, and both ends of the rotating shaft are pivotally connected to the bracket 311, so that the first base 312 can rotate with the rotating shaft relative to the bracket 311. The flip motor 313 is connected to the rotating shaft, thereby driving the rotating shaft and the first base 312 to rotate.

[0025] In some embodiments, the first tire module 314 is a contoured structure of the first exterior product, so that the first exterior product can be placed on a plurality of first tire modules 314 and supported and positioned by the plurality of first tire modules 314. The first suction cup 316 can be integrated on the first tire module 314, so that when the first exterior product is placed on the plurality of first tire modules 314, the first tire module 314 can absorb it and prevent it from moving and falling from the first tire module 314.

[0026] In some embodiments, a first cover 315 may be further provided on the first base 312 to shield the first exterior decoration product and prevent the water-based glue from being sprayed to other positions of the exterior decoration product and affecting the appearance of the product.

[0027] In some embodiments, the mold system also includes a second mold 320, which is adjacent to the first mold 310. The second mold 320 is used to fix the second exterior product. Both the first mold 310 and the second mold 320 face the robot 110 to facilitate the robot 110 to apply glue to the first exterior product and the second exterior product.

[0028] In some embodiments, the second tire mold 320 includes a second base 321, on which are provided a plurality of second tire modules 322 and a second suction cup (not shown in the figure). The second tire module 322 is used to support the second exterior decoration product, and the second suction cup is used to suck the second exterior decoration product so that it is fixed on the second base 321 and will not move or fall.

[0029] In some embodiments, the second tire module 322 is a contoured structure of the second exterior product, so that the second exterior product can be placed on multiple second tire modules 322 and supported and positioned by multiple second tire modules 322. The second suction cup can be integrated on the second tire module 322, so that when the second exterior product is placed on multiple second tire modules 322, the second tire module 322 can absorb it and prevent it from moving and falling from the second tire module 322.

[0030] In some embodiments, a second cover 323 may be further provided on the second base 321 to shield the second exterior decoration product and prevent the water-based glue from being sprayed to other positions of the exterior decoration product and affecting the appearance of the product.

[0031] In some embodiments, the first mold 310 is used to fix exterior products with more complex structures (such as tailgates), so that the exterior products can be flipped during the gluing process, making gluing more convenient; the second mold 320 is used to fix exterior products with simpler structures (such as spoilers), and they do not need to be flipped during the gluing process.

[0032] The first mold 310 and the second mold 320 can be replaced as needed to facilitate gluing of different exterior products.

[0033] In some embodiments, the control system may further include a display 420 , which is connected to the control cabinet 410 and is used to display real-time working status and process conditions.

[0034] In some embodiments, the control system may further include a power supply 430 , which is connected to the control cabinet 410 and the display 420 for supplying power.

[0035] In some embodiments, the control system may also include a first control button 440 and a second control button 450. The first control button 440 is used to control the robot 110 to apply glue to the first exterior product on the first tire mold 310, and the second control button 450 is used to control the robot 110 to apply glue to the second exterior product on the second tire mold 320.

[0036] In some embodiments, the water-based glue masking workstation further includes a first fence 510 and a second fence 520 disposed opposite to each other, wherein a first station is formed between the first fence 510 and the second fence 520, and the first mold 310 is located at the first station. The first fence 510 and the second fence 520 may be connected via a first crossbar 511 to increase strength.

[0037] In some embodiments, a safety grating 600 is provided on both the first fence 510 and the second fence 520. When a person enters a workstation, a grating signal is triggered. After receiving the signal, the control system stops working to avoid personal injury and play a safety protection role.

[0038] In some embodiments, the first control button 440 is mounted on the second fence 520 .

[0039] In some embodiments, the water-based glue masking workstation may further include a third fence 530 and a fourth fence 540 disposed opposite to each other, wherein a second station is formed between the third fence 530 and the fourth fence 540, and the second mold 310 is located at the second station. The third fence 530 and the fourth fence 540 may be connected by a second crossbar 531 to increase strength.

[0040] In some embodiments, the third fence 530 and the second fence 520 may be perpendicular to each other and connected to each other.

[0041] In some embodiments, the display 420 and the second control button 450 may both be fixed on the third fence 530 .

[0042] In some embodiments, the water-based glue masking workstation may further include a fifth fence 550 and a sixth fence 560 that are perpendicular and connected to each other, and a power supply installation position is formed between the fifth fence 550 and the sixth fence 560, and the power supply 430 is located in the power supply installation position.

[0043] In some embodiments, the number of robots 110 can be increased as needed, and the mold system can also include other molds in addition to the first mold 310 and the second mold 320 as needed to fix other exterior products, thereby using multiple robots 110 to simultaneously achieve gluing of multiple exterior products.

[0044] The gluing principle of the water-based glue masking workstation of the utility model embodiment is briefly introduced as follows:

[0045] The operator first places the first exterior product on the multiple first tire modules 314 of the first tire mold 310, and fixes it with the first suction cup 316, and then presses the first control button 440, the control cabinet 410 will control the robot 110 to move along a preset trajectory according to the preset control logic, and at the same time the spray valve 120 sprays the water-based glue on the outer surface of the first exterior product; after spraying one side, the control cabinet 410 will control the flip motor 313 to operate, so that it drives the first base 312 and the first exterior product to flip, and after flipping, the robot 110 will apply glue to the other side; while the robot 110 is applying glue to the first exterior product, the operator places the second exterior product on the multiple second tire modules 322 of the second tire mold 320, and fixes it with the second suction cup, and then presses the second control button 450, so that when the robot 110 completes the gluing of the first exterior product, the control cabinet 41 0 will control the robot 110 to move to the second station, and then the robot 110 moves according to a preset trajectory, and at the same time the spray valve 120 sprays the water-based glue on the outer surface of the second exterior product; in the process of the robot 110 applying glue to the second exterior product, the operator removes the first exterior product after the gluing is completed from the first mold 310, and places the new first exterior product on the first mold 310, and then presses the first control button 440, so that when the robot 110 completes the gluing of the second exterior product, it will move to the first station again and apply glue to the new first exterior product. During this process, the operator removes the second exterior product that has been glued from the second mold 320, and then places the new second exterior product, and presses the second control button 450; repeating the above operations can enable the robot 110 to alternately complete the gluing of the first exterior product and the second exterior product, thereby realizing continuous production.

[0046] The water-based glue masking workstation of the embodiment of the utility model controls the robot 110 to move with the spray valve 120 through the control cabinet 410, and sprays the water-based glue on the outer surface of the exterior product, thereby realizing automatic gluing with high efficiency and low cost; the flipping of the exterior product can be driven by the flipping motor 313, thereby realizing gluing on both sides at the same time.

[0047] The above is only a preferred embodiment of the utility model, and is not intended to limit the scope of the utility model. The above embodiments of the utility model can also be modified in various ways. That is, all simple, equivalent changes and modifications made according to the claims and the contents of the specification of the utility model application fall within the scope of protection of the claims of the utility model patent. The conventional technical contents are not described in detail in the utility model.

Claims

1. A water-based glue masking workstation, characterized in that: include: The gluing system comprises a robot and a spray valve, wherein the spray valve is fixed on the robot; The glue system comprises a glue storage tank and a glue delivery pipe, wherein the glue storage tank stores water-based glue, and the glue storage tank is connected to the spray valve through the glue delivery pipe to deliver the water-based glue to the spray valve; A tire mold system, comprising a first tire mold, wherein the first tire mold comprises a bracket, a first base and a flip motor, wherein the first base is rotatably connected to the bracket, and the flip motor is fixed to the bracket and connected to the first base to drive the first base to rotate relative to the bracket; the first base is provided with a plurality of first tire modules for supporting a first exterior product and a first suction cup for sucking the first exterior product; The control system comprises a control cabinet, and the control cabinet is connected to the robot and the flip motor respectively.

2. The water-based glue masking workstation according to claim 1, characterized in that: The first base is also provided with a first cover for covering the first exterior decoration product.

3. The water-based glue masking workstation according to claim 1, characterized in that: The mold system further includes a second mold for fixing a second exterior product, wherein the second mold is adjacent to the first mold; and both the first mold and the second mold face the robot.

4. The water-based glue masking workstation according to claim 3, characterized in that: The second tire mold includes a second base, and the second base is provided with a plurality of second tire modules for supporting the second exterior decoration product and a second suction cup for sucking the second exterior decoration product.

5. The water-based glue masking workstation according to claim 4, characterized in that: The second base is also provided with a second cover for covering the second exterior decoration product.

6. The water-based glue masking workstation according to claim 1, characterized in that: The control system further includes a display, a power supply, a first control button and a second control button. The power supply is connected to the control cabinet and the display respectively, and the control cabinet is connected to the display, the first control button and the second control button respectively.

7. The water-based glue masking workstation according to claim 3, characterized in that: It also includes a first fence, a second fence, a third fence and a fourth fence. The first fence and the second fence are arranged opposite to each other and form a first workstation, and the first mold is located at the first workstation; the third fence and the fourth fence are arranged opposite to each other and form a second workstation, and the second mold is located at the second workstation.

8. The water-based glue masking workstation according to claim 7, characterized in that: The first fence and the second fence are both provided with safety gratings; the third fence is perpendicular to and connected to each other; the first fence and the second fence are connected via a first crossbar; the third fence and the fourth fence are connected via a second crossbar.

9. The water-based glue masking workstation according to claim 6, characterized in that: It also includes a fifth fence and a sixth fence which are perpendicular to and connected to each other, a power supply installation position is formed between the fifth fence and the sixth fence, and the power supply is located at the power supply installation position.

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