High-efficiency spraying equipment for refractory material spray coating

By introducing components such as electric telescopic rods, torque motors and ultraviolet lamps into the refractory material spraying equipment, and using the PLC controller to coordinate the equipment, the problems of low spray efficiency and lack of quick-drying function are solved, and the effects of efficient spraying and rapid solidification are achieved.

CN222240994UActive Publication Date: 2024-12-27HENAN AIERXINQI ENVIRONMENTAL PROTECTION TECH CO LTD
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Patent Information

Application Number
CN202420921827.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-29
Publication Date
2024-12-27
Estimated Expiration
2034-04-29

AI Technical Summary

Technical Problem

The existing refractory spraying equipment has poor spraying efficiency and does not have the quick-drying function, making it difficult to achieve uniform and rapid spraying effects.

Method used

A high-efficiency spraying equipment for refractory materials including electric telescopic rods, torque motors, ultraviolet lamps and high-pressure pumps was designed to coordinate the electric telescopic rods, flip components and quick-drying components to achieve rapid material flip and side spraying. Dry quickly on the edge.

Benefits of technology

It improves the spraying efficiency and rapid solidification of the material, avoids the high-temperature resistant coating falling off when flipped, and achieves rapid and uniform spraying and quick drying effects.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides high-efficiency spraying equipment for refractory material spray coating, which belongs to the technical field of refractory material spraying and comprises a base, an overturning component and a quick-drying component, the quick-drying component comprises a plurality of first ultraviolet lamps arranged at the top of a support plate, the top of the support plate is covered with a light-transmitting frame, the top of the light-transmitting frame is correspondingly provided with a spraying head, and the spraying head is arranged on the base. The top of the spraying head communicates with a distributor in a sealed mode, a plurality of second ultraviolet lamps are arranged on the edge of the bottom of the distributor, a connecting plate is arranged on one side of the distributor, an electric telescopic rod is opened through a PLC, the electric telescopic rod drives parts on a supporting plate and a fixing plate to move upwards, and therefore space is vacated for rotation of a connecting frame; and at the moment, a user starts a torque motor through a PLC, the torque motor drives a connecting frame to rotate, then the connecting frame rotates to drive the material to turn over, the other face of the material is sprayed, and therefore the purpose of rapid spraying is achieved.
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Description

Technical Field

[0001] The utility model belongs to the technical field of refractory material spraying, and in particular relates to a high-efficiency spraying device for refractory material spray coating. Background Art

[0002] Refractory spraying equipment is a spraying device for spraying refractory coatings, so as to achieve the effect of spraying the exterior of the product conveniently and give the product certain functions. After searching, the application number "CN202011038434.2" discloses "a refractory spraying equipment", which records that "when the arc cover moves, its bottom will drive the baffle to move. When the baffle moves, it will push and position the product in the middle of the baffle, which is convenient for determining the position of the product and ensuring that the subsequent surface of the product is evenly sprayed". When the arc cover moves, its bottom will drive the baffle to move. When the baffle moves, it will push and position the product in the middle of the baffle, which can indeed ensure that the subsequent surface of the product is evenly sprayed. However, there are still the following problems in actual use:

[0003] In actual use, the spraying efficiency is poor and it does not have the function of quick drying when used.

[0004] Based on this, it is extremely practical to provide a device that can achieve good spraying efficiency and has a quick-drying function. Utility Model Content

[0005] The utility model aims to provide a high-efficiency spraying device for refractory material spray coating, aiming to solve the above-mentioned technical problems.

[0006] The embodiment of the utility model provides a high-efficiency spraying device for refractory material spray coating, comprising a base, a turning component and a quick-drying component.

[0007] Among them, a plurality of electric telescopic rods are arranged at the bottom of the inner wall of the base, and two fixing plates are arranged at the tops of the plurality of electric telescopic rods penetrating the base;

[0008] The flip assembly includes a support plate arranged on the outer wall of a plurality of electric telescopic rods, a torque motor is arranged on one side of one of the fixed plates, the output shaft of the torque motor passes through the fixed plate and a connecting frame is arranged, an electric cylinder is arranged on the top of the connecting frame, a telescopic rod is arranged inside the electric cylinder, the end of the telescopic rod passes through the inner wall of the connecting frame and a clamping plate is arranged on the top, and the same structure is arranged on one side of another fixed plate;

[0009] The quick-drying component includes a plurality of first ultraviolet lamps arranged on the top of a support plate, a light-transmitting frame is provided on the top of the support plate, a spray head is provided on the top of the light-transmitting frame, a distributor is sealed on the top of the spray head, a plurality of second ultraviolet lamps are provided at the bottom edge of the distributor, a connecting plate is provided on one side of the distributor, a plurality of ventilation slots are provided inside the connecting plate, and ventilation fans are embedded in the plurality of ventilation slots.

[0010] In one implementation of the utility model, a plurality of supporting legs are disposed on the top of the two fixing plates, a functional box is disposed on the top of the plurality of supporting legs, and a driving assembly is disposed on one side of the functional box.

[0011] In one embodiment of the utility model, the driving assembly includes a stepper motor arranged on one side of the function box, the output shaft of the stepper motor passes through the function box and is provided with a screw rod, the outer wall of the screw rod is threadedly connected to a movable plate, one end of the movable plate is internally slidably connected to a limit rod, both sides of the limit rod are fixedly connected to both sides of the inner wall of the function box, two sliding grooves are provided at the bottom of the function box, two sliders are provided at the bottom of the movable plate, the bottoms of the two sliders are fixedly connected to a distributor, and the outer walls of the two sliders are slidably connected to the sliding grooves.

[0012] In one implementation of the utility model, a high-pressure pump is arranged on the top of the functional box, one side of the high-pressure pump is sealed and connected to an air supply pipe, and the end of the air supply pipe is sealed and connected to a distributor.

[0013] In an embodiment of the utility model, one end of the distributor is sealed and connected with a connecting pipe.

[0014] In one implementation of the utility model, the base is made of titanium alloy, and a PLC controller is provided at one end of the base.

[0015] In one implementation of the utility model, the electric telescopic rod, torque motor, electric cylinder, first ultraviolet lamp, second ultraviolet lamp, ventilation fan, stepper motor and high-pressure pump are all electrically connected to the PLC controller, and the PLC controller is electrically connected to an external power supply.

[0016] Compared with the prior art, the beneficial effects of the utility model are:

[0017] 1) Through the electric telescopic rod, after spraying and quick-drying one side of the material, the user can open the electric telescopic rod through the PLC controller, so that the electric telescopic rod drives the parts on the support plate and the fixed plate to move upward to make room for the rotation of the connecting frame. At this time, the user turns on the torque motor through the PLC controller, so that the torque motor drives the connecting frame to rotate, and then the connecting frame rotates to drive the material to turn over, so as to spray the other side, thereby achieving the purpose of rapid spraying;

[0018] 2) The first ultraviolet lamp is provided, so that when the spray head sprays the material, the user turns on the first ultraviolet lamp, the second ultraviolet lamp and the ventilation fan through the PLC controller. The first ultraviolet lamp irradiates the top of the material, and the ventilation fan quickly ventilates the top of the material, thereby achieving the purpose of quick drying while spraying, so as to avoid the high temperature resistant paint from falling off when turning over, and the second ultraviolet lamp will irradiate the turned-over bottom, so that it can solidify faster, thereby achieving the purpose of quick drying. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. Together with the embodiments of the present invention, they are used to explain the present invention and do not constitute a limitation of the present invention. In the accompanying drawings:

[0020] Figure 1 This is a schematic diagram of the structure of Embodiment 1 of the present utility model;

[0021] Figure 2 This is a schematic diagram of the structure of one end of Embodiment 1 of the utility model;

[0022] Figure 3 This is a schematic diagram of the internal structure of the functional box of Example 1 of the utility model;

[0023] Figure 4 This is a schematic diagram of the internal structure of the base of Example 1 of the utility model;

[0024] Figure 5 This is a schematic structural diagram of Example 2 of the utility model.

[0025] In the figure: 100, base; 110, electric telescopic rod; 120, fixed plate; 200, flip assembly; 210, support plate; 220, torque motor; 230, connecting frame; 240, electric cylinder; 250, clamping plate; 300, quick-drying assembly; 310, first ultraviolet lamp; 320, light-transmitting frame; 330, spray head; 340, dispenser; 350, second ultraviolet lamp; 360, connecting plate; 370, ventilation fan; 400, supporting leg; 500, function box; 600, drive assembly; 610, stepping motor; 620, lead screw; 630, moving plate; 640, limit rod; 650, slider; 700, high-pressure pump; 800, air pipe; 900, connecting pipe; 1000, universal wheel. DETAILED DESCRIPTION

[0026] In order to make the purpose, technical solution and advantages of the implementation of the utility model clearer, the technical solution in the implementation of the utility model will be clearly and completely described below in conjunction with the drawings in the implementation of the utility model. Obviously, the described implementation is a part of the implementation of the utility model, not all of the implementations. Based on the implementation of the utility model, all other implementations obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0027] Example 1

[0028] See also Figure 1-Figure 4 , a high-efficiency spraying device for refractory spray coating, including a base 100, a flip component 200 and a quick-drying component 300.

[0029] For details, please refer to Figure 1 A plurality of electric telescopic rods 110 are disposed at the bottom of the inner wall of the base 100 , and two fixing plates 120 are disposed at the tops of the plurality of electric telescopic rods 110 passing through the base 100 .

[0030] See also Figure 1 The flip assembly 200 includes a support plate 210 arranged on the outer wall of a plurality of electric telescopic rods 110, a torque motor 220 is arranged on one side of one of the fixed plates 120, the output shaft of the torque motor 220 passes through the fixed plate 120 and is provided with a connecting frame 230, an electric cylinder 240 is arranged on the top of the connecting frame 230, a telescopic rod is arranged inside the electric cylinder 240, the end of the telescopic rod passes through the inner wall top of the connecting frame 230 and is provided with a clamping plate 250, and the same structure is arranged on one side of another fixed plate 120.

[0031] In a specific embodiment, the electric telescopic rod 110 is provided, so that after the user sprays one side of the material for quick drying, the user can turn on the electric telescopic rod 110 through the PLC controller, so that the electric telescopic rod 110 drives the parts on the support plate 210 and the fixed plate 120 to move upward to make room for the rotation of the connecting frame 230. At this time, the user turns on the torque motor 220 through the PLC controller, so that the torque motor 220 drives the connecting frame 230 to rotate, and then the connecting frame 230 rotates to drive the material to flip over so that the other side can be sprayed, thereby achieving the purpose of rapid spraying.

[0032] See also Figure 2 The quick-drying component 300 includes a plurality of first ultraviolet lamps 310 arranged on the top of the support plate 210, a light-transmitting frame 320 is provided on the top of the support plate 210, a spray head 330 is provided on the top of the light-transmitting frame 320, a distributor 340 is sealed at the top of the spray head 330, a plurality of second ultraviolet lamps 350 are provided at the bottom edge of the distributor 340, a connecting plate 360 ​​is provided on one side of the distributor 340, a plurality of ventilation slots are provided inside the connecting plate 360, and ventilation fans 370 are embedded in the plurality of ventilation slots.

[0033] In a specific embodiment, by providing a first ultraviolet lamp 310, when the spray head 330 sprays the material, the user turns on the first ultraviolet lamp 310, the second ultraviolet lamp 350 and the ventilation fan 370 through the PLC controller. The first ultraviolet lamp 310 irradiates the top of the material, and the ventilation fan 370 quickly ventilates the top of the material, thereby achieving the purpose of quick drying while spraying, so as to avoid the high temperature resistant paint from falling off when turning over, and the second ultraviolet lamp 350 will irradiate the turned-over bottom to enable it to solidify faster, thereby achieving the purpose of quick drying.

[0034] See also Figure 1 A plurality of supporting legs 400 are disposed on the top of the two fixing plates 120 , a function box 500 is disposed on the top of the plurality of supporting legs 400 , and a driving assembly 600 is disposed on one side of the function box 500 .

[0035] In a specific embodiment, the supporting legs 400 are provided to facilitate the support and fixation of the function box 500, so that the function box 500 can be more stable during use, avoiding shaking during use and improving stability.

[0036] See also Figure 3The driving assembly 600 includes a stepper motor 610 arranged on one side of the function box 500, and the output shaft of the stepper motor 610 passes through the function box 500 and is provided with a lead screw 620. The outer wall of the lead screw 620 is threadedly connected with a moving plate 630, and one end of the moving plate 630 is internally slidably connected with a limit rod 640. Both sides of the limit rod 640 are fixedly connected to both sides of the inner wall of the function box 500. Two sliding grooves are provided at the bottom of the function box 500, and two sliders 650 are provided at the bottom of the moving plate 630. The bottoms of the two sliders 650 are fixedly connected to the distributor 340, and the outer walls of the two sliders 650 are slidably connected to the sliding grooves.

[0037] In a specific embodiment, a stepper motor 610 is provided, so that during spraying, a user can turn on the stepper motor 610 through a PLC controller, so that the stepper motor 610 drives the screw rod 620 to rotate. The rotation of the screw rod 620 will move the movable plate 630 through the cooperation of the external thread and the limit rod 640. The movement of the movable plate 630 will drive the slider 650 to move. The movement of the slider 650 will drive the dispenser 340 and its parts to move, thereby achieving the purpose of mobile spraying.

[0038] See also Figure 1 A high-pressure pump 700 is disposed on the top of the function box 500 , and a gas supply pipe 800 is sealed and connected to one side of the high-pressure pump 700 , and an end of the gas supply pipe 800 is sealed and connected to the distributor 340 .

[0039] In a specific embodiment, a high-pressure pump 700 is provided, which facilitates the user to turn on the high-pressure pump 700 through a PLC controller. The high-pressure pump 700 generates high pressure which is transmitted to the dispenser 340 through an air pipe 800, and the paint in the dispenser 340 is sprayed out by high pressure.

[0040] See also Figure 1 One end of the distributor 340 is sealed and connected to a connecting pipe 900 .

[0041] In a specific embodiment, the connecting tube 900 is provided to facilitate the user to connect the connecting tube 900 to an external pipeline, so that the external pipeline can transport the paint in the connecting tube 900 and then transport it to the dispenser 340.

[0042] See also Figure 1-Figure 4 The electric telescopic rod 110, the torque motor 220, the electric cylinder 240, the first ultraviolet lamp 310, the second ultraviolet lamp 350, the ventilation fan 370, the stepper motor 610 and the high-pressure pump 700 are all electrically connected to the PLC controller, and the PLC controller is electrically connected to the external power supply.

[0043] In a specific embodiment, a PLC controller is provided to facilitate power-on control of electrical equipment, so that the electrical equipment can be powered on when it needs electricity, avoiding the situation where it cannot be powered on when it needs electricity.

[0044] When in use, the user first connects the connecting pipe 900 with the external pipeline so that the external pipeline can transport the paint in the connecting pipe 900 and then transport it to the distributor 340. Then the user turns on the high-pressure pump 700 through the PLC controller. The high-pressure pump 700 generates high pressure and transmits it to the distributor 340 through the air pipe 800, spraying the paint in the distributor 340 out through high pressure, and turns on the stepper motor 610 through the PLC controller, so that the stepper motor 610 drives the screw rod 620 to rotate. The rotation of the screw rod 620 will move the movable plate 630 through the cooperation of the external thread and the limit rod 640. The movement of the movable plate 630 will drive the slider 650 to move. The movement of the slider 650 will drive the distributor 340 and its parts to move, thereby achieving the purpose of mobile spraying. Then, when the spray head 330 sprays the material, the user turns on the first ultraviolet lamp 310 and the second ultraviolet lamp 310 through the PLC controller. The external light 350 and the ventilation fan 370, the first ultraviolet lamp 310 irradiates the top of the material, and the ventilation fan 370 quickly ventilates the top of the material, thereby achieving the purpose of quick drying while spraying, so as to avoid the high temperature resistant paint from falling off when turning over, and the second ultraviolet lamp 350 will irradiate the turned over bottom, so that it can solidify faster, thereby achieving the purpose of quick drying. Finally, after the user sprays and quickly dries one side of the material, the electric telescopic rod 110 can be turned on by the PLC controller, so that the electric telescopic rod 110 drives the parts on the support plate 210 and the fixed plate 120 to move upward, so as to make room for the connection frame 230 to rotate. At this time, the user turns on the torque motor 220 by the PLC controller, so that the torque motor 220 drives the connection frame 230 to rotate, and then the connection frame 230 rotates to drive the material to turn over, so as to spray the other side, thereby achieving the purpose of quick spraying.

[0045] Example 2

[0046] See also Figure 4 In order to make the device more convenient, the technical features of this embodiment and embodiment 1 are as follows:

[0047] The base 100 is made of titanium alloy, and a PLC controller is disposed at one end of the base 100 .

[0048] A plurality of universal wheels 1000 are disposed at the bottom of the base 100 .

[0049] The universal wheels 1000 are provided to facilitate users to move the equipment quickly when they need to move it, thus avoiding the problem of manual handling when it is necessary to move the equipment.

[0050] Finally, it should be noted that the above description is only a preferred embodiment of the utility model and is not intended to limit the utility model. Although the utility model is described in detail with reference to the above embodiments, those skilled in the art can still modify the technical solutions recorded in the above embodiments or replace some of the technical features therein by equivalents. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the utility model shall be included in the protection scope of the utility model.

Claims

1. A high-efficiency spraying equipment for refractory spray coating, characterized in that: include: A base (100), wherein a plurality of electric telescopic rods (110) are arranged at the bottom of the inner wall of the base (100), and two fixing plates (120) are arranged at the tops of the plurality of electric telescopic rods (110) penetrating through the base (100); A flip assembly (200), the flip assembly (200) comprising a support plate (210) arranged on the outer walls of a plurality of electric telescopic rods (110), a torque motor (220) being arranged on one side of one of the fixed plates (120), the output shaft of the torque motor (220) passing through the fixed plate (120) being provided with a connecting frame (230), an electric cylinder (240) being arranged on the top of the connecting frame (230), a telescopic rod being arranged inside the electric cylinder (240), the end of the telescopic rod passing through the inner wall top of the connecting frame (230) being provided with a clamping plate (250), and a structure similar to that of the connecting frame being provided on one side of another of the fixed plates (120); A quick-drying component (300) comprises a plurality of first ultraviolet lamps (310) arranged on the top of a support plate (210); a light-transmitting frame (320) is provided on the top of the support plate (210); a spray head (330) is provided on the top of the light-transmitting frame (320); a distributor (340) is sealed at the top of the spray head (330); a plurality of second ultraviolet lamps (350) are provided at the bottom edge of the distributor (340); a connecting plate (360) is provided on one side of the distributor (340); a plurality of ventilation slots are provided inside the connecting plate (360); ventilation fans (370) are embedded in the plurality of ventilation slots.

2. The high-efficiency spraying equipment for refractory spray coating according to claim 1 is characterized in that: A plurality of supporting legs (400) are arranged on the top of the two fixing plates (120), a functional box (500) is arranged on the top of the plurality of supporting legs (400), and a driving assembly (600) is arranged on one side of the functional box (500).

3. The high-efficiency spraying equipment for refractory spray coating according to claim 2 is characterized in that: A drive assembly (600), the drive assembly (600) comprising a stepper motor (610) arranged on one side of a function box (500), the output shaft of the stepper motor (610) passing through the function box (500) being provided with a lead screw (620), the outer wall of the lead screw (620) being threadedly connected with a movable plate (630), one end of the movable plate (630) being internally slidably connected with a limit rod (640), both sides of the limit rod (640) being fixedly connected to both sides of the inner wall of the function box (500), two slide grooves being provided at the bottom of the function box (500), two sliders (650) being provided at the bottom of the two sliders (650), the bottoms of the two sliders (650) being fixedly connected with a distributor (340), and the outer walls of the two sliders (650) being slidably connected to the slide grooves.

4. The high-efficiency spraying equipment for refractory spray coating according to claim 3 is characterized in that: A high-pressure pump (700) is disposed on the top of the functional box (500), one side of the high-pressure pump (700) is sealedly connected to an air supply pipe (800), and the end of the air supply pipe (800) is sealedly connected to the distributor (340).

5. The high-efficiency spraying equipment for refractory spray coating according to claim 4 is characterized in that: One end of the distributor (340) is sealed and connected to a connecting pipe (900).

6. The high-efficiency spraying equipment for refractory spray coating according to claim 1 is characterized in that: The base (100) is made of titanium alloy, and a PLC controller is provided at one end of the base (100).

7. The high-efficiency spraying equipment for refractory spray coating according to claim 6 is characterized in that: The electric telescopic rod (110), the torque motor (220), the electric cylinder (240), the first ultraviolet lamp (310), the second ultraviolet lamp (350), the ventilation fan (370), the stepper motor (610) and the high-pressure pump (700) are all electrically connected to the PLC controller, and the PLC controller is electrically connected to an external power supply.

8. The high-efficiency spraying equipment for refractory spray coating according to claim 6 is characterized in that: A plurality of universal wheels (1000) are arranged at the bottom of the base (100).