High-automation detection line

Abstract

The utility model belongs to the field of automatic detection lines, and particularly relates to a high-automation detection line which comprises a base, symmetrical supporting frames are fixedly connected to the upper surface of the base, a mounting frame is arranged above the base, the two supporting frames are both fixedly connected with the mounting frame, a cleaning mechanism is arranged on the upper surface of the mounting frame, and the cleaning mechanism is arranged on the upper surface of the mounting frame. The sweeping mechanism comprises a first double-shaft motor mounted on the upper surface of the mounting frame, and the two output ends of the first double-shaft motor are fixedly connected with discs. According to the high-automation detection line, through cooperative arrangement of the base, the mounting frame and the cleaning mechanism, the device can have a function of cleaning dust adhered to a lens of an image acquisition scanner, so that a worker does not need to manually clean the dust on the lens of the image acquisition scanner by using a tool; the automation degree of the detection line is further improved, and the labor amount of workers is effectively reduced.

Description

Technical Field

[0001] The utility model relates to the technical field of automated testing lines, in particular to a highly automated testing line. Background Art

[0002] Workpieces are common parts in our daily lives. When processing workpieces, they usually need to be cut or drilled. However, in the process of cutting or drilling, it is inevitable that the cutting will be incomplete or the drilling will not meet the standards. In order to ensure a higher pass rate for workpieces leaving the factory, it is usually necessary to pass the processed workpieces through an automated inspection line for inspection.

[0003] When the workpiece is placed on the inspection line for inspection, most of the time, a scanner is used to scan multiple conveyed workpieces, and then the scanned images are analyzed to complete the inspection of the workpiece. However, in real life, we know that, especially in the workpiece production plant, dust often adheres to the scanner lens, thereby interfering with the scanning results. However, in the existing technology, the inspection line usually does not have a dust cleaning function, so the staff is required to use tools to manually clean the dust on the scanner lens. This not only makes the automation level of the inspection line low, but also increases the workload of the staff. Utility Model Content

[0004] The utility model provides a highly automated detection line in order to solve the problem that the detection line in the prior art has no dust cleaning function and thus has a low degree of automation.

[0005] In order to solve the above technical problems, the utility model provides a highly automated inspection line, comprising a base, the upper surface of the base is fixedly connected with a symmetrical support frame, a mounting frame is arranged above the base, two support frames are fixedly connected with the mounting frame, a cleaning mechanism is arranged on the upper surface of the mounting frame, the cleaning mechanism comprises a dual-axis motor 1 installed on the upper surface of the mounting frame, and both output ends of the dual-axis motor 1 are fixedly connected with a disc;

[0006] The outer surfaces of the two disks are fixedly connected with driving rods, and the driving rods are far away from the central axis of the disks. The outer surfaces of the two driving rods are slidably connected with connecting frames. With the circular motion of the driving rods, the connecting frames can be driven to move back and forth. The inner walls of the two connecting frames are slidably connected with support rods, and the two support rods are fixedly connected to the inner wall of the mounting frame. By setting the support rods, the connecting frames can play a guiding and supporting role;

[0007] A bearing rod is fixedly connected between the two connecting frames, and a cleaning plate is fixedly connected to the outer surface of the bearing rod. With the movement of the connecting frame, the bearing rod can be driven to move, and then the cleaning plate can be driven to move.

[0008] Specifically, an image acquisition scanner is installed on the bottom surface of the base, and the cleaning plate is in contact with the bottom surface of the image acquisition scanner. The image acquisition scanner belongs to the existing technology. By starting the image acquisition scanner, the workpiece passing thereunder can be scanned, thereby realizing image acquisition of the workpiece. A cleaning soft cloth is bonded to the outer surface of the cleaning plate. As the soft cloth moves on the bottom surface of the image acquisition scanner, the dust on the image acquisition scanner can be cleaned.

[0009] Furthermore, an image analysis control box is installed on the upper surface of the mounting frame, and the image analysis control box is electrically connected to the image acquisition scanner. The image analysis control box belongs to the prior art. The image acquired by the image acquisition scanner can be transmitted to the image analysis control box through a wire. When the image analysis control box is activated, the workpiece can be analyzed to determine whether the workpiece has incomplete cutting or substandard drilling.

[0010] Specifically, an alarm is installed on the upper surface of the mounting frame, and the image analysis control box is electrically connected to the alarm. When the image analysis control box analyzes that the workpiece does not meet the standards, the alarm can be activated through its internal controller, thereby sounding an alarm to prompt people to remove the substandard workpiece.

[0011] Specifically, a control panel is installed on the outer surface of the mounting frame, and the control panel is electrically connected to the image acquisition scanner. The image acquisition scanner can be controlled and started through the control panel to adjust the parameters of the image acquisition scanner.

[0012] Preferably, an active rod is rotatably connected between the two support frames, and a group of driven rods are rotatably connected between the two support frames. The outer surfaces of the active rod and the driven rod are covered with a conveyor belt. Through the rotation of the active rod and with the support of the driven rod, the workpiece can be transported through the conveyor belt, thereby realizing automated inspection of the workpiece.

[0013] Furthermore, both ends of the active rod are fixedly connected with pulley 1, and a dual-axis motor 2 is installed on the upper surface of the base. Both output ends of the dual-axis motor 2 are fixedly connected with pulley 2, and pulley 2 is connected to pulley 1 through a belt. The dual-axis motor 2 belongs to the existing technology, and the rotation of pulley 2 can be driven by starting the dual-axis motor 2, and the rotation of pulley 1 can be driven by the action of the belt.

[0014] Compared with the related art, the utility model has the following beneficial effects:

[0015] 1. The utility model can make the device have the function of cleaning the dust adhered to the lens of the image acquisition scanner through the coordinated arrangement of the base, the mounting frame, the cleaning mechanism and the image acquisition scanner, so that the staff no longer need to use tools to manually clean the dust on the lens of the image acquisition scanner, which not only further improves the automation degree of the detection line, but also effectively reduces the workload of the staff.

[0016] 2. The utility model can conveniently clean the dust on the image acquisition scanner lens through the coordinated arrangement of the dual-axis motor, the disc, the driving rod, the connecting frame, the supporting rod and the bearing rod. With the circular motion of the driving rod, the connecting frame can be driven to move back and forth, thereby driving the bearing rod to move back and forth. Through the reciprocating movement of the bearing rod, under the action of the cleaning plate, the dust adhering to the image acquisition scanner lens can be cleaned.

[0017] In order to make the above and other purposes, features and advantages of the present invention more obvious and easy to understand, preferred embodiments are specifically cited below and described in detail with reference to the accompanying drawings. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0019] Figure 1 It is a front view schematic diagram of the three-dimensional structure of the utility model;

[0020] Figure 2 It is a rear view schematic diagram of the three-dimensional structure of the utility model;

[0021] Figure 3 It is a partial structural schematic diagram of the utility model;

[0022] Figure 4 It is a three-dimensional structural schematic diagram of the cleaning mechanism of the utility model.

[0023] Numbers in the figure:

[0024] 1. Base;

[0025] 2. Support frame; 3. Mounting frame;

[0026] 4. Cleaning mechanism; 401. Dual-axis motor 1; 402. Disc; 403. Driving rod; 404. Connecting frame; 405. Support rod; 406. Bearing rod; 407. Cleaning plate;

[0027] 5. Image acquisition scanner; 6. Image analysis control box; 7. Alarm; 8. Control panel;

[0028] 9. Active rod; 10. Driven rod; 11. Pulley one; 12. Dual-axis motor two; 13. Pulley two. DETAILED DESCRIPTION

[0029] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0030] See also Figures 1 to 4 , a highly automated inspection line, comprising a base 1, a symmetrical support frame 2 is fixedly connected to the upper surface of the base 1, a mounting frame 3 is arranged above the base 1, the mounting frame 3 is in a U-shape, two support frames 2 are fixedly connected to the mounting frame 3, the mounting frame 3 can be supported by the support frame 2, a cleaning mechanism 4 is arranged on the upper surface of the mounting frame 3, dust can be cleaned by setting the cleaning mechanism 4, the cleaning mechanism 4 comprises a dual-axis motor 401 installed on the upper surface of the mounting frame 3, the dual-axis motor 401 belongs to the prior art, and is installed on the upper surface of the mounting frame 3 through a bracket, and the two output ends of the dual-axis motor 401 are fixedly connected with a disc 402;

[0031] The outer surfaces of the two disks 402 are fixedly connected with driving rods 403, and the driving rods 403 are far away from the central axis of the disks 402. The outer surfaces of the two driving rods 403 are slidably connected with connecting frames 404. With the circular motion of the driving rods 403, the connecting frames 404 can be driven to move back and forth. The inner walls of the two connecting frames 404 are slidably connected with support rods 405, and the two support rods 405 are fixedly connected to the inner wall of the mounting frame 3. By providing the support rods 405, the connecting frames 404 can be guided and supported.

[0032] A load-bearing rod 406 is fixedly connected between the two connecting frames 404 , and a cleaning plate 407 is fixedly connected to the outer surface of the load-bearing rod 406 . As the connecting frames 404 move, the load-bearing rod 406 can be driven to move, thereby driving the cleaning plate 407 to move.

[0033] Please refer to 3 in particular. An image acquisition scanner 5 is installed on the bottom surface of the base 1. The cleaning plate 407 is in contact with the bottom surface of the image acquisition scanner 5. The image acquisition scanner 5 belongs to the prior art. By starting the image acquisition scanner 5, the workpiece passing thereunder can be scanned, thereby realizing image acquisition of the workpiece. A cleaning soft cloth is bonded to the outer surface of the cleaning plate 407. As the soft cloth moves on the bottom surface of the image acquisition scanner 5, the dust on the image acquisition scanner 5 can be cleaned.

[0034] Please refer to Figure 4 An image analysis control box 6 is installed on the upper surface of the mounting frame 3. The image analysis control box 6 is electrically connected to the image acquisition scanner 5. The image analysis control box 6 belongs to the prior art. The image acquired by the image acquisition scanner 5 can be transmitted to the image analysis control box 6 through a wire. When the image analysis control box 6 is started, the workpiece can be analyzed to determine whether the workpiece is incompletely cut or the drilling is not up to standard.

[0035] Please refer to Figure 1 An alarm 7 is installed on the upper surface of the mounting frame 3, and the image analysis control box 6 is electrically connected to the alarm 7. When the image analysis control box 6 analyzes that the workpiece does not meet the standards, the alarm 7 can be activated through the internal controller thereof, thereby sounding an alarm to prompt people to remove the workpiece that does not meet the standards.

[0036] Please refer to Figure 1 A control panel 8 is installed on the outer surface of the mounting frame 3 , and the control panel 8 is electrically connected to the image acquisition scanner 5 . The image acquisition scanner 5 can be controlled and started through the control panel 8 to adjust the parameters of the image acquisition scanner 5 .

[0037] Please refer to Figure 3 An active rod 9 is rotatably connected between the two support frames 2, and a group of driven rods 10 are rotatably connected between the two support frames 2. The outer surfaces of the active rod 9 and the driven rod 10 are covered with a conveyor belt. Through the rotation of the active rod 9 and with the support of the driven rod 10, the workpiece can be transported through the conveyor belt, thereby realizing automatic inspection of the workpiece.

[0038] Please refer to Figure 3 Both ends of the active rod 9 are fixedly connected with a pulley 11, and a dual-axis motor 12 is installed on the upper surface of the base 1. The two output ends of the dual-axis motor 12 are fixedly connected with a pulley 13. The pulley 13 is connected to the pulley 11 through a belt. The dual-axis motor 12 belongs to the prior art. By starting the dual-axis motor 12, the pulley 13 can be driven to rotate, and the pulley 11 is driven to rotate under the action of the belt.

[0039] The specific implementation process of the utility model is as follows: first, the workpiece is placed on the conveyor belt, and the dual-axis motor 12 is started to realize the transportation of the workpiece. When the workpiece passes under the image acquisition scanner 5, the image acquisition scanner 5 can scan the workpiece to realize image acquisition of the workpiece. The image acquired by the image acquisition scanner 5 can be transmitted to the image analysis control box 6 through the wire. When the image analysis control box 6 is started, the workpiece can be analyzed to determine whether the workpiece has incomplete cutting or substandard drilling. When the image analysis control box 6 analyzes that the workpiece does not meet the standard, the alarm 7 can be started through the internal controller thereof, and then an alarm is issued to prompt people to remove the substandard workpiece. It is found that after a period of use, when the dust adhered to the lens of the image acquisition scanner 5 needs to be cleaned, people only need to start the dual-axis motor 401, thereby driving the rotation of the disc 402. As the disc 402 rotates, it can drive the driving rod 403 to move in a circle, thereby driving the connecting frame 404 to move back and forth, and then driving the bearing rod 406 to move back and forth. Through the reciprocating movement of the bearing rod 406, under the action of the cleaning plate 407, the dust adhered to the lens of the image acquisition scanner 5 can be cleaned, so that the staff no longer needs to use tools to manually clean the dust on the lens of the image acquisition scanner 5, which not only further improves the degree of automation of the detection line, but also effectively reduces the workload of the staff.

[0040] The above are only embodiments of the present invention, and are not intended to limit the patent scope of the present invention. Any equivalent structure or equivalent process transformation made using the contents of the specification and drawings of the present invention, or directly or indirectly applied in other related technical fields, are also included in the patent protection scope of the present invention.

Claims

1. A highly automated testing line, comprising a base (1), characterized in that: A symmetrical support frame (2) is fixedly connected to the upper surface of the base (1); a mounting frame (3) is arranged above the base (1); the two support frames (2) are fixedly connected to the mounting frame (3); a cleaning mechanism (4) is arranged on the upper surface of the mounting frame (3); the cleaning mechanism (4) comprises a dual-axis motor (401) mounted on the upper surface of the mounting frame (3); and both output ends of the dual-axis motor (401) are fixedly connected to a disc (402); The outer surfaces of the two disks (402) are fixedly connected to driving rods (403), the outer surfaces of the two driving rods (403) are slidably connected to connecting frames (404), the inner walls of the two connecting frames (404) are slidably connected to supporting rods (405), and the two supporting rods (405) are fixedly connected to the inner wall of the mounting frame (3); A bearing rod (406) is fixedly connected between the two connecting frames (404), and a cleaning plate (407) is fixedly connected to the outer surface of the bearing rod (406).

2. A highly automated inspection line according to claim 1, characterized in that: An image acquisition scanner (5) is installed on the bottom surface of the base (1), and the cleaning plate (407) is in contact with the bottom surface of the image acquisition scanner (5).

3. A highly automated inspection line according to claim 2, characterized in that: An image analysis control box (6) is installed on the upper surface of the mounting frame (3), and the image analysis control box (6) is electrically connected to the image acquisition scanner (5).

4. A highly automated inspection line according to claim 3, characterized in that: An alarm (7) is installed on the upper surface of the mounting frame (3), and the image analysis control box (6) is electrically connected to the alarm (7).

5. The highly automated inspection line according to claim 2, characterized in that: A control panel (8) is mounted on the outer surface of the mounting frame (3), and the control panel (8) is electrically connected to the image acquisition scanner (5).

6. The highly automated inspection line according to claim 1, characterized in that: An active rod (9) is rotatably connected between the two support frames (2), and a group of driven rods (10) is rotatably connected between the two support frames (2).

7. A highly automated inspection line according to claim 6, characterized in that: Both ends of the active rod (9) are fixedly connected to a pulley one (11), and a dual-axis motor two (12) is installed on the upper surface of the base (1). Both output ends of the dual-axis motor two (12) are fixedly connected to a pulley two (13), and the pulley two (13) is connected to the pulley one (11) through a belt.

Images