Surface dust removal device for metal workpiece machining
The surface dust removal device for metal workpieces addresses inefficiencies by integrating a rolling brush, spray, and drying mechanisms to efficiently clean rod-shaped metal workpieces, reducing costs and space while improving production efficiency.
Patent Information
- Application Number
- CN202420543388.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-20
- Publication Date
- 2024-12-27
- Estimated Expiration
- 2034-03-20
AI Technical Summary
Existing methods for removing dust from the surface of rod-shaped metal workpieces during processing are inefficient, costly, and require multiple devices, occupying a large area and complicating the production process.
A surface dust removal device comprising a first processing box with a rolling brush mechanism and a spray mechanism, followed by a second processing box with a drying mechanism, utilizing a partition, guide pipe, and a water-absorbing sponge to perform sequential dust removal, cleaning, and drying operations.
The device achieves efficient dust removal and cleaning with a single unit, reducing equipment costs, space requirements, and simplifying the process, thereby enhancing production efficiency.
Smart Images
Figure CN222241489U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of metal processing, in particular to a surface dust removal device used for processing metal workpieces. Background Art
[0002] During the production process, metal workpieces need to go through multiple steps, among which surface treatment of metal workpieces is an important process, such as grinding, polishing, spraying, electroplating, etc. During the grinding and polishing process, metal dust will adhere to the surface of the metal workpiece, which needs to be cleaned before subsequent spraying or electroplating processes can be carried out.
[0003] At present, when dust is removed from the surface of rod-shaped metal workpieces, simple spraying is mostly used, and the actual dust removal effect is poor. There are also methods of using multiple devices for combined dust removal, but the equipment cost is high, multiple devices occupy a large area, and the process is cumbersome, which is not conducive to the production efficiency of the enterprise. Utility Model Content
[0004] In order to solve the technical problems existing in the background technology, the utility model provides a surface dust removal device for metal workpiece processing.
[0005] The utility model proposes a surface dust removal device for metal workpiece processing, comprising a first processing box and a second processing box, wherein a rolling brush mechanism and a spray mechanism are installed inside the first processing box, and a drying mechanism is installed inside the second processing box, wherein the spray mechanism is located between the rolling brush mechanism and the second processing box, and a rod-shaped metal workpiece passes through the first processing box and the second processing box, and the surface of the rod-shaped metal workpiece is rolled brushed, sprayed and dried in sequence by the rolling brush mechanism, the spray mechanism and the drying mechanism.
[0006] As a further optimized solution of the utility model, a partition is installed inside the first processing box, and the partition is located between the roller brush mechanism and the spray mechanism. The partition divides the cavity inside the first processing box into a roller brush cavity and a spray cavity.
[0007] As a further optimized solution of the utility model, a guide pipe is installed at the bottom end of the partition, and the roller brush cavity and the spray cavity are connected through the guide pipe.
[0008] As a further optimized solution of the utility model, a guide plate located below the spray mechanism is installed at the bottom of the first processing box, and one end of the guide plate close to the guide pipe is tilted downward and is located below the inner wall of the guide pipe.
[0009] As a further optimized solution of the utility model, a dust collecting container located below the roller brush mechanism is installed at the bottom of the first processing box, and a dust collecting cavity is provided in the middle of the dust collecting container. The dust collecting cavity is in the shape of a funnel with an opening at the top and concave downward.
[0010] As a further optimized solution of the utility model, a pump body is installed outside the first processing box, and the water inlet of the pump body is connected with the bottom end of the dust collecting chamber of the dust collecting container through a pipeline.
[0011] As a further optimized solution of the utility model, the drying mechanism is an electric heating tube, and there are multiple drying mechanisms installed on the inner wall of the second processing box.
[0012] As a further optimized solution of the utility model, a water-absorbing sponge is installed inside the second processing box at one end close to the first processing box. A through hole compatible with the rod-shaped metal workpiece is opened in the water-absorbing sponge. After spray cleaning, the rod-shaped metal workpiece in the first processing box passes through the through hole for wiping and dehumidification.
[0013] The surface dust removal device for metal workpiece processing proposed by the utility model has the following beneficial effects:
[0014] The utility model installs a roller brush mechanism and a spray mechanism in the first processing box, so that the rod-shaped metal workpiece passing through the first processing box can be subjected to roller brush dust removal and spray cleaning dust removal in sequence, and then a drying mechanism and a water-absorbing sponge are installed in the second processing box, and the water-absorbing sponge is used to wipe and absorb residual water on the surface of the rod-shaped metal workpiece, and the workpiece surface after wiping is heated and dried by the drying mechanism. One device can realize the surface dust removal and cleaning operation of the rod-shaped metal workpiece, and there is no need to use a plurality of devices in combination, which can reduce the cost of equipment use, occupies a small area, has a simple process, is easy to operate, and is beneficial to the production efficiency of the enterprise.
[0015] Additional aspects and advantages of the present invention will be given in part in the following description, and in part will become apparent from the following description, or will be learned through the practice of the present invention. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 It is a front structural schematic diagram of the utility model;
[0017] Figure 2 It is a front cross-sectional structural schematic diagram of the utility model;
[0018] Figure 3 It is a side structural schematic diagram of the roller brush mechanism of the utility model.
[0019] Description of the drawings: 1. First processing box; 2. Second processing box; 3. Roller brush mechanism; 4. Spray mechanism; 5. Pump body; 6. Drying mechanism; 7. Partition; 8. Water-absorbing sponge; 9. Dust collecting container; 10. Guide plate; 11. Guide pipe. DETAILED DESCRIPTION
[0020] The embodiments of the present invention are described in detail below, and examples of the embodiments are shown in the accompanying drawings, wherein the same or similar symbols throughout represent the same or similar elements or elements with the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain the present invention, and cannot be understood as limiting the present invention.
[0021] It should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise", "axial", "radial", "circumferential" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present invention.
[0022] In addition, the terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" and "second" may explicitly or implicitly include at least one of the features. In the description of the present utility model, the meaning of "plurality" is at least two, such as two, three, etc., unless otherwise clearly and specifically defined.
[0023] In the present invention, unless otherwise clearly specified and limited, the terms "installed", "connected", "connected", "fixed" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral one; it can be a mechanical connection, an electrical connection, or communication with each other; it can be a direct connection, or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements, unless otherwise clearly defined. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0024] In the present utility model, unless otherwise clearly specified and limited, a first feature being "above" or "below" a second feature may mean that the first and second features are in direct contact, or the first and second features are in indirect contact through an intermediate medium. Moreover, a first feature being "above", "above" or "above" a second feature may mean that the first feature is directly above or obliquely above the second feature, or simply means that the first feature is higher in level than the second feature. A first feature being "below", "below" or "below" a second feature may mean that the first feature is directly below or obliquely below the second feature, or simply means that the first feature is lower in level than the second feature.
[0025] See also Figure 1-Figure 3 A surface dust removal device for metal workpiece processing includes a first processing box 1 and a second processing box 2. A rolling brush mechanism 3 and a spray mechanism 4 are installed inside the first processing box 1. A drying mechanism 6 is installed inside the second processing box 2. The spray mechanism 4 is located between the rolling brush mechanism 3 and the second processing box 2. A rod-shaped metal workpiece passes through the first processing box 1 and the second processing box 2. The surface of the rod-shaped metal workpiece is rolled, sprayed and dried in sequence by the rolling brush mechanism 3, the spray mechanism 4 and the drying mechanism 6.
[0026] Specifically, the roller brush mechanism 3 includes two rollers parallel to each other, which are rotatably installed in the first processing box 1. A cleaning brush is arranged on the surface of the roller. The length of the cleaning brush is greater than the diameter of the rod-shaped metal workpiece, and the cleaning brushes on the surfaces of the two rollers are staggered. The rod-shaped metal workpiece passes between the two rollers. The two rollers are driven to rotate by a motor, so that the surface of the rod-shaped metal workpiece can be dusted by a roller brush.
[0027] Furthermore, the number of rollers can be multiple, so as to perform roller brush dust removal on multiple rod-shaped metal workpieces at the same time;
[0028] Specifically, the spray mechanism 4 includes a water supply pipe and a spray head. The water supply pipe is installed on the top of the first processing box 1. One end of the water supply pipe is connected to the water supply device, and the other end of the water supply pipe extends into the first processing box 1 and is connected to the spray head. The spray head is arranged above the rod-shaped metal workpiece so as to spray and remove dust from the rod-shaped metal workpiece below.
[0029] Specifically, a partition 7 is installed inside the first processing box 1, and the partition 7 is located between the roller brush mechanism 3 and the spray mechanism 4. The partition 7 divides the cavity inside the first processing box 1 into a roller brush cavity and a spray cavity, and separates the roller brush and spray processes to prevent the dust in the roller brush cavity from entering the spray cavity.
[0030] Furthermore, a guide pipe 11 is installed at the bottom end of the partition 7, and the roller brush cavity and the spray cavity are connected through the guide pipe 11, so that the spray wastewater in the spray cavity can flow into the roller brush cavity, so that the wastewater is mixed with the dust at the bottom end of the roller brush cavity, avoiding dust, which is beneficial to improving the dust removal effect of the roller brush;
[0031] Furthermore, a guide plate 10 located below the spray mechanism 4 is installed at the bottom of the first treatment box 1. One end of the guide plate 10 close to the guide pipe 11 is tilted downward and is located below the inner wall of the guide pipe 11, so as to facilitate the diversion of the spray wastewater.
[0032] Furthermore, a dust collecting container 9 located below the roller brush mechanism 3 is installed at the bottom of the first processing box 1. The middle of the dust collecting container 9 has a dust collecting cavity, which is in the shape of a funnel with an opening at the top and concave downward, so as to facilitate the collection of dust falling from the roller brush above.
[0033] Furthermore, a pump body 5 is installed outside the first processing box 1, and the water inlet of the pump body 5 is connected to the bottom end of the dust collecting chamber of the dust collecting container 9 through a pipeline, and the spray wastewater flows into the dust collecting chamber of the dust collecting container 9 through the guide pipe 11, and the dust in the dust collecting chamber is mixed with the wastewater, which can avoid dust from being raised again and polluting the surface of the rod-shaped metal, and then the mixed wastewater is discharged through the pump body 5, which is convenient for practical use;
[0034] Specifically, the drying mechanism 6 is an electric heating tube, and the number of the drying mechanism 6 is multiple and is installed on the inner wall of the second processing box 2;
[0035] The drying mechanism 6 may also be a hot air drying device or other heating elements known in the prior art;
[0036] Furthermore, a water-absorbing sponge 8 is installed inside the end of the second processing box 2 close to the first processing box 1. A through hole compatible with the rod-shaped metal workpiece is opened in the water-absorbing sponge 8. The rod-shaped metal workpiece in the first processing box 1 is wiped and dehumidified through the through hole after spray cleaning. The residual water on the surface of the rod-shaped metal workpiece after spraying is wiped, which is convenient for subsequent surface drying operations.
[0037] In summary, the surface dust removal device for metal workpiece processing proposed by the utility model can perform roller brush dust removal and spray cleaning dust removal on the rod-shaped metal workpiece passing through the first processing box 1 in sequence by installing a roller brush mechanism 3 and a spray mechanism 4 in the first processing box 1, and then install a drying mechanism 6 and a water-absorbing sponge 8 in the second processing box 2, and use the water-absorbing sponge 8 to wipe and absorb the residual water on the surface of the rod-shaped metal workpiece, and use the drying mechanism 6 to heat and dry the workpiece surface after wiping. One device can realize the surface dust removal and cleaning operation of the rod-shaped metal workpiece, without the need to use multiple devices in combination, which can reduce the cost of equipment use, and has a small footprint, simple process, and convenient operation, which is beneficial to the production efficiency of the enterprise.
[0038] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes within the technical scope disclosed by the present invention according to the technical scheme and the utility model concept of the present invention, which should be covered by the protection scope of the present invention.
Claims
1. A surface dust removal device for metal workpiece processing, comprising a first processing box (1) and a second processing box (2), characterized in that: A rolling brush mechanism (3) and a spray mechanism (4) are installed inside the first processing box (1), a drying mechanism (6) is installed inside the second processing box (2), the spray mechanism (4) is located between the rolling brush mechanism (3) and the second processing box (2), a rod-shaped metal workpiece passes through the first processing box (1) and the second processing box (2), and the surface of the rod-shaped metal workpiece is rolled brushed, sprayed and dried in sequence by the rolling brush mechanism (3), the spray mechanism (4) and the drying mechanism (6).
2. A surface dust removal device for metal workpiece processing according to claim 1, characterized in that: A partition (7) is installed inside the first processing box (1), and the partition (7) is located between the roller brush mechanism (3) and the spray mechanism (4). The partition (7) divides the cavity inside the first processing box (1) into a roller brush cavity and a spray cavity.
3. A surface dust removal device for metal workpiece processing according to claim 2, characterized in that: A flow guide pipe (11) is installed at the bottom end of the partition plate (7), and the rolling brush cavity and the spray cavity are connected through the flow guide pipe (11).
4. The surface dust removal device for metal workpiece processing according to claim 3 is characterized in that: A guide plate (10) located below the spray mechanism (4) is installed at the bottom of the first processing box (1), and one end of the guide plate (10) close to the guide pipe (11) is tilted downward and is located below the inner wall of the guide pipe (11).
5. The surface dust removal device for metal workpiece processing according to claim 3, characterized in that: A dust collecting container (9) located below the roller brush mechanism (3) is installed at the bottom of the first processing box (1), and a dust collecting cavity is provided in the middle of the dust collecting container (9), which is in the shape of a funnel with an open top and concave downwards.
6. The surface dust removal device for metal workpiece processing according to claim 5, characterized in that: A pump body (5) is installed outside the first processing box (1), and a water inlet of the pump body (5) is connected to the bottom end of the dust collecting chamber of the dust collecting container (9) through a pipeline.
7. The surface dust removal device for metal workpiece processing according to claim 1, characterized in that: The drying mechanism (6) is an electric heating tube. There are multiple drying mechanisms (6) and they are installed on the inner wall of the second processing box (2).
8. The surface dust removal device for metal workpiece processing according to claim 1, characterized in that: An absorbent sponge (8) is installed inside one end of the second processing box (2) close to the first processing box (1), and a through hole adapted to the rod-shaped metal workpiece is provided in the absorbent sponge (8). After being spray-cleaned, the rod-shaped metal workpiece in the first processing box (1) passes through the through hole for wiping and dehumidification.