Neon lamp batch pickling device with stirring function
By designing a neon tube batch pickling device with agitation function, using the engaging stirring structure and flexible shielding plate, the problems of low manual operation efficiency and overflow of pickling liquid in the prior art are solved, and efficient and stable Neon lamp pickling process.
Patent Information
- Application Number
- CN202420987070.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-09
- Publication Date
- 2024-12-27
- Estimated Expiration
- 2034-05-09
AI Technical Summary
The existing neon lamp pickling device requires manual operation, which leads to low working efficiency and easy fatigue, and the pickling liquid is prone to overflow during the cleaning process.
A neon tube batch pickling device with agitation function is designed, including a box structure, a snagging stirring structure and a flexible shielding plate. The cleaning cylinder is driven by a synchronous cylinder and a rotating motor to prevent the cleaning cylinder from being picked up by a flexible shielding plate. The pickling solution overflows.
It improves the working efficiency of neon lamp pickling, reduces the fatigue of operators, ensures the effective use of pickling liquid and the stability of the cleaning process, and avoids the overflow of pickling liquid.
Smart Images

Figure CN222241650U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of neon lamps, in particular to a neon lamp batch pickling device with a stirring function. Background Art
[0002] During the production process of neon lamps, oxide scale, rust and other films are likely to appear on the pin surface, which will affect the subsequent operation of the neon lamp. Therefore, a pickling device is generally used to pickle the neon lamp pins. The existing pickling device generally uses manual contact between the neon lamp pins and the pickling liquid to pickle the neon lamp pins. However, when pickling the neon lamp pins manually, not only is the work efficiency low, but it is also easy to cause work fatigue. Utility Model Content
[0003] The purpose of the utility model is to provide a neon lamp batch pickling device with a stirring function to address the deficiencies of the prior art, so as to solve the problem proposed in the above background technology that the existing pickling device generally adopts manual contact between the neon lamp pins and the pickling liquid to pickle the neon lamp pins, but when the neon lamp pins are pickled by manual picking, not only the work efficiency is low but also it is easy to cause work fatigue.
[0004] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a neon lamp batch pickling device with a stirring function, comprising a box structure, on which a snap-on stirring structure is provided;
[0005] The box structure comprises a pickling box with placement slots on both sides, a flexible shielding plate is fixed on the pickling box, and a valve pipe is embedded and installed in front of the pickling box;
[0006] The engaging stirring structure comprises a synchronous cylinder fixed on both sides of the pickling box, and a bearing seat is fixed on the output end of the synchronous cylinder, and a rotating motor is fixed on one side of the bearing seat.
[0007] By adopting the above technical solution, the pickling liquid is discharged through the provided valve pipe.
[0008] Preferably, the output end of the rotating motor is rotatably connected to the cleaning cylinder via a connecting shaft, and a threaded hole is provided through the front of the cleaning cylinder, while a clamping hole is provided through the surface of the cleaning cylinder.
[0009] By adopting the above technical solution, the provided clamping holes are used to achieve clamping and liquid intake.
[0010] Preferably, a cleaning pad is fixed inside the cleaning cylinder, and the cleaning cylinder is threadedly connected to the threaded cover through a threaded hole.
[0011] By adopting the technical solution, the threaded cover is provided to achieve threaded installation and disassembly.
[0012] Preferably, a group of the flexible shielding plates is provided, and the flexible shielding plates are symmetrical about the axis of the pickling box.
[0013] By adopting the above technical solution, the flexible shielding plate is provided to achieve cleaning and shielding.
[0014] Preferably, the connection shape between the connecting shaft and the cleaning cylinder is set in a "drum" shape.
[0015] By adopting the above technical solution, the provided connecting shaft can drive the rotation adjustment.
[0016] Preferably, the cleaning pad is laid in sections and is a flexible cleaning pad with through holes.
[0017] By adopting the technical solution, the cleaning pad is provided to achieve rotational cleaning.
[0018] Compared with the prior art, the utility model has the following beneficial effects: the neon lamp batch pickling device with stirring function is
[0019] (1) This case is provided with a locking and stirring structure, so as to solve the problem that the existing pickling device generally adopts manual contact between the neon lamp pin and the pickling liquid to pickle the neon lamp pin. However, when the neon lamp pin is pickled by manual picking, the work efficiency is not only low but also easy to cause work fatigue. When the neon lamp needs to be pickled, the operator can use the clamping hole to engage with the neon lamp and install it, and then drive the neon lamp to rotate by rotating the motor. When the neon lamp is rotated, the neon lamp pin is pickled. When a large number of neon lamps need to be pickled, the threaded cover is opened to place a large number of neon lamps in the cleaning cylinder, and then the cleaning cylinder is driven to rotate synchronously by the rotating motor to pickle a large number of neon lamps through the cleaning pad and the pickling liquid. In addition, the synchronous cylinder drives the cleaning cylinder to lift and adjust, effectively changing the lifting interval distance of the cleaning cylinder, and effectively performing immersion pickling or single pin pickling on the neon lamp;
[0020] (2) By setting up the box structure, the problem of pickling liquid easily overflowing from the pickling box during the pickling process of the cleaning cylinder being immersed in the pickling box is solved. When the cleaning cylinder enters the pickling box, the flexible shielding plate is shielded above the pickling box to prevent the cleaning cylinder from being overturned and stirred during the pickling process, causing the pickling liquid to overflow. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] Figure 1 This is a schematic diagram of the front cross-sectional structure of the utility model;
[0022] Figure 2 This is a schematic diagram of the pickling box, flexible shielding plate and valve pipe structure of the utility model;
[0023] Figure 3This is a schematic diagram of the structure of the pickling box, placement tank and flexible shielding plate of the utility model;
[0024] Figure 4 It is a schematic diagram of the locking and stirring structure of the utility model.
[0025] In the figure: 1. Box structure; 101. Pickling box; 102. Placement groove; 103. Flexible shielding plate; 104. Valve pipe; 2. Snap-fit stirring structure; 201. Synchronous cylinder; 202. Bearing seat; 203. Rotating motor; 204. Connecting shaft; 205. Cleaning cylinder; 206. Threaded hole; 207. Clamping hole; 208. Cleaning pad; 209. Threaded cover. DETAILED DESCRIPTION
[0026] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0027] See also Figure 1-4 The utility model provides a technical solution: a neon lamp batch pickling device with stirring function, such as Figure 1 , Figure 2 and Figure 3 As shown, the box structure 1 includes a pickling box 101 with placement grooves 102 on both sides, and a flexible shielding plate 103 is fixed on the pickling box 101, and a group of flexible shielding plates 103 are provided, and the flexible shielding plates 103 are symmetrical about the axis of the pickling box 101. When the above-mentioned components are provided in one group, it not only reflects the symmetrical installation and setting of the above-mentioned components, but also reflects the elastic extrusion recovery of the installation and setting of the above-mentioned components. When the above-mentioned components are provided in one group, the practicality and pickling shielding of the installation and setting of the above-mentioned components are reflected at the same time. At the same time, a valve pipe 104 is embedded and installed in front of the pickling box 101.
[0028] In the above solution, the operator injects the pickling liquid into the pickling box 101 to facilitate the pickling treatment of the neon lamp.
[0029] like Figure 4As shown, a locking and stirring structure 2 is provided on the box structure 1, and the locking and stirring structure 2 includes a synchronous cylinder 201 fixed on both sides of the pickling box 101, and a bearing seat 202 is fixed at the output end of the synchronous cylinder 201, and a rotating motor 203 is fixed on one side of the bearing seat 202, wherein the above-mentioned components constitute a synchronous lifting and adjusting structure, and the synchronous lifting and adjusting structure constituted by the above-mentioned components can effectively change the lifting and lowering driving distance of the cleaning cylinder 205, thereby facilitating the immersion or single-pin pickling of the neon lamp.
[0030] Furthermore, in the above scheme, the output end of the rotating motor 203 is rotatably connected to the cleaning cylinder 205 through the connecting shaft 204, and the connection shape of the connecting shaft 204 and the cleaning cylinder 205 is set in a "drum". When the above two are connected in a "drum" setting, it not only reflects the simplicity of the fixed installation of the above two, but also reflects the synchronous force rotation adjustability of the installation of the above parts. When the above two are connected in a "drum" setting, the axial and longitudinal axis symmetry of the above fixed installation is also reflected. A threaded hole 206 is opened through the front of the cleaning cylinder 205, and a clamping hole 207 is opened through the surface of the cleaning cylinder 205.
[0031] The above scheme further has a cleaning pad 208 fixed inside the cleaning cylinder 205. The cleaning pad 208 is laid in sections, and the cleaning pad 208 is arranged as a flexible cleaning pad 208 with through holes. The above components are laid and installed in sections, which not only reflects that the above components can be laid in sections inside the cleaning cylinder 205, thereby facilitating the rapid installation and disassembly of the cleaning pad 208 at a later time, but also the cleaning pad 208 is arranged as a flexible cleaning pad 208 with through holes, which not only protects the neon lamp during the pickling process, but also avoids the rolling collision between the neon lamp and the cleaning cylinder 205 during the pickling process, causing collision damage to the neon lamp, and the cleaning cylinder 205 is threadedly connected to the threaded cover 209 through the threaded hole 206.
[0032] In the above scheme, the operator can use the card hole 207 to engage with the neon lamp and install it, and then drive the neon lamp to rotate under force by rotating the motor 203. When the neon lamp is rotated under force, the pins of the neon lamp are pickled. When a large number of neon lamps need to be pickled, the threaded cover 209 is opened to place a large number of neon lamps inside the cleaning cylinder 205, and then the cleaning cylinder 205 is driven to rotate synchronously by the rotating motor 203, and a large number of neon lamps are pickled through the cleaning pad 208 and the pickling liquid. In addition, when the cleaning cylinder 201 is used to drive the cleaning cylinder 205 to rise and fall, the lifting interval distance of the cleaning cylinder 205 is effectively changed, and the neon lamp is effectively immersed in pickling or single-pin pickling is performed.
[0033] The directions or positional relationships indicated by terms such as "center", "longitudinal", "lateral", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inside" and "outside" are based on the directions or positional relationships shown in the accompanying drawings. They are merely simplified descriptions for the convenience of describing the present invention, and do not indicate or imply that the device or element referred to must have a specific direction, be constructed and operated in a specific direction. Therefore, they cannot be understood as limitations on the protection content of the present invention.
[0034] Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art may still modify the technical solutions described in the aforementioned embodiments, or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention shall be included in the protection scope of the present invention.
Claims
1. A neon lamp batch pickling device with stirring function, comprising a box structure (1), characterized in that: The box structure (1) is provided with a snap-fit stirring structure (2); The box structure (1) comprises a pickling box (101) with placement grooves (102) on both sides, a flexible shielding plate (103) is fixed on the pickling box (101), and a valve pipe (104) is embedded and installed in front of the pickling box (101); The engaging stirring structure (2) comprises a synchronous cylinder (201) fixed on both sides of the pickling box (101), and a bearing seat (202) is fixed on the output end of the synchronous cylinder (201), and a rotating motor (203) is fixed on one side of the bearing seat (202).
2. The neon lamp batch pickling device with stirring function according to claim 1 is characterized in that: The output end of the rotating motor (203) is rotatably connected to the cleaning cylinder (205) via a connecting shaft (204), and a threaded hole (206) is provided through the front of the cleaning cylinder (205), while a clamping hole (207) is provided through the surface of the cleaning cylinder (205).
3. The neon lamp batch pickling device with stirring function according to claim 2 is characterized in that: A cleaning pad (208) is fixed inside the cleaning cylinder (205), and the cleaning cylinder (205) is threadedly connected to a threaded cover (209) via a threaded hole (206).
4. The neon lamp batch pickling device with stirring function according to claim 1 is characterized in that: The flexible shielding plates (103) are provided in a group, and the flexible shielding plates (103) are symmetrical about the axis of the pickling box (101).
5. The neon lamp batch pickling device with stirring function according to claim 2 is characterized in that: The connection shape of the connecting shaft (204) and the cleaning cylinder (205) is arranged in a "drum" shape.
6. The neon lamp batch pickling device with stirring function according to claim 3 is characterized in that: The cleaning pad (208) is laid in sections, and the cleaning pad (208) is provided as a flexible cleaning pad (208) with through holes.
