Four-stage scrubbing machine for silica sand
By designing a four-stage silicon sand scrubber, using components such as box, filter barrel and hydraulic cylinder, four scrubbing and water change are achieved by self-scrubbing and changing, solving the problem of repeated input and separation of silicon sand materials in the existing technology, and improving the finished silicon sand product The removal efficiency reduces the amount of manpower.
Patent Information
- Application Number
- CN202422816097.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-19
- Publication Date
- 2024-12-27
- Estimated Expiration
- 2034-11-19
AI Technical Summary
The existing silicon sand scrubber requires repeated operations to meet the finished product standards, resulting in large labor of staff, and the silicon sand materials need to be repeatedly invested and separated, which is inefficient.
A four-stage silicon sand scrubber is designed, using components such as box, filter barrel, hydraulic cylinder and reducer motor. Four scrubbing and water change are achieved through the water in and out of the bottom, reducing manpower investment, and improving silicon sand through the swing of the hydraulic cylinder. Efficiency of the finished product.
It has achieved four scrubbing and water replacement on its own without pouring the silica sand material, which has reduced the amount of manpower, improved the efficiency of taking out the finished silica sand product and improved the scrubbing efficiency.
Smart Images
Figure CN222241671U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of scrubbing, in particular to a silica sand four-stage scrubbing machine. Background Art
[0002] Silica sand is a refractory granular material with quartz as the main mineral component.
[0003] The production process of silica sand is: sand mining, debris filtering, desludging and then scrubbing. Clean silica sand can be obtained after scrubbing. The scrubbing process is achieved by a scrubbing machine. The scrubbing machine mainly includes a box and a stirrer. Silica sand material and water enter the box and impact each other under the strong stirring of the stirrer. The sludge and other attachments on the surface of the silica sand are scrubbed off, and the silica sand and sewage are separated through the filter when discharged. However, in order to improve the scrubbing effect, a batch of silica sand materials is often scrubbed three to four times to meet the finished product standards. The operation of repeatedly separating the silica sand through the filter and pouring it back into the box for repeated scrubbing will increase the workload of the staff.
[0004] Therefore, in order to solve the above problems, a silica sand four-stage scrubbing machine is proposed. Utility Model Content
[0005] The utility model aims to provide a silica sand four-stage scrubbing machine, which can automatically perform four scrubbings and discharge silica sand finished products, thereby solving the problems raised in the above-mentioned background technology.
[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a four-stage silica sand scrubbing machine, comprising a box body, a side wall of the box body being connected and installed with a water inlet pipe and a water outlet pipe, the water outlet pipe being located at the bottom of the box body, a filter barrel being arranged inside the box body, a top of one side of the filter barrel being connected and installed with a guide groove, the guide groove being rotatably assembled with the box body through a first rotating seat, a second rotating seat being fixedly installed on a side of the box body away from the first rotating seat, one end of a swing frame being rotatably installed on the second rotating seat, a reduction motor being fixedly installed on the other end of the swing frame, a stirring rod being connected to the output end of the reduction motor, a first hydraulic cylinder and a lower end of a second hydraulic cylinder being rotatably installed on the side wall of the box body, an upper end of the first hydraulic cylinder being rotatably assembled with the side wall of the swing frame, and an upper end of the second hydraulic cylinder being rotatably assembled with the side wall of the filter barrel.
[0007] Specifically, the number of the first hydraulic cylinder is one, and the first hydraulic cylinder is located at the front side or the rear side of the box body, and the number of the second hydraulic cylinders is two, and the second hydraulic cylinders are located at the front and rear sides of the box body.
[0008] Specifically, the first hydraulic cylinder and the second hydraulic cylinder are both arranged tilted, the upper end of the first hydraulic cylinder is located closer to the second rotating seat than the lower end, and the upper end of the second hydraulic cylinder is located closer to the first rotating seat than the lower end.
[0009] Specifically, the filter barrel includes a barrel body and a filter screen. The circumferential side and the bottom of the barrel body are evenly provided with through grooves. The filter screen is fixedly installed inside the through grooves. The inside of the barrel body is circumferentially fixed with a spoiler.
[0010] Specifically, at least one tension spring is hung between the side wall of the box body and the guide groove.
[0011] Specifically, a buffer for supporting the filter barrel is fixedly installed on the inner lower surface of the box body.
[0012] Specifically, the water inlet pipe and the water outlet pipe are both connected and installed with solenoid valves.
[0013] Specifically, a side of the bottom of the box body close to the water outlet pipe is lower than a side away from the water outlet pipe.
[0014] Compared with the prior art, the beneficial effects of the utility model are:
[0015] By cooperating with the filter barrel through the water inlet and outlet at the bottom, it can automatically complete four times of scrubbing and water change without dumping out the silica sand material, and the silica sand will be retained in the filter barrel, avoiding the labor of repeated investment in silica sand materials;
[0016] By arranging the first hydraulic cylinder and the second hydraulic cylinder, the stirring rod and the filter barrel can be swung in opposite directions at the same time, so that the silica sand finished product can be taken out easily and the scrubbing efficiency can be improved. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 It is a schematic front view of the structure of the utility model;
[0018] Figure 2 It is a schematic cross-sectional view of the structure inside the box of the utility model;
[0019] Figure 3 This is a schematic structural perspective view of the barrel body of the utility model;
[0020] Figure 4 It is a structural schematic diagram of the utility model when pouring silica sand.
[0021] In the figure: 1 box body, 2 first hydraulic cylinder, 3 swing frame, 4 reduction motor, 5 stirring rod, 6 filter barrel, 61 barrel body, 62 filter screen, 63 spoiler, 7 guide groove, 8 tension spring, 9 second hydraulic cylinder, 10 water outlet pipe, 11 solenoid valve, 12 water inlet pipe, 13 second rotating seat, 14 first rotating seat, 15 buffer. DETAILED DESCRIPTION
[0022] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0023] See also Figure 1 , Figure 2 and Figure 3 The utility model provides a silica sand four-stage scrubbing machine, including a box body 1, a side wall of the box body 1 is connected and installed with a water inlet pipe 12 and a water outlet pipe 10, the water outlet pipe 10 is located at the bottom of the box body 1, the water inlet pipe 12 is used to add clean water into the box body 1, and the water outlet pipe 10 is used to discharge muddy water in the box body 1; a filter barrel 6 is arranged inside the box body 1, and a guide groove 7 is connected and installed on the top of one side of the filter barrel 6, and the guide groove 7 is rotatably assembled with the box body 1 through a first rotating seat 14, so that the filter barrel 6 can swing and unload with the first rotating seat 14 as the center, and the guide groove 7 is convenient for the initial input of silica sand materials and also convenient for the discharge of silica sand when completed.
[0024] A second rotating seat 13 is fixedly installed on one side of the box body 1 away from the first rotating seat 14, and one end of the swing frame 3 is rotatably installed on the second rotating seat 13. A reduction motor 4 is fixedly installed on the other end of the swing frame 3. The output end of the reduction motor 4 is connected to a stirring rod 5. The stirring rod 5 extends into the filter barrel 6 when stirring the silica sand material. The reduction motor 4 is used to drive the stirring rod 5, so as to scrub the silica sand material in the filter barrel 6, and the reduction motor 4 and the stirring rod 5 can swing on the swing frame 3 with the second rotating seat 13 as the center.
[0025] The lower ends of the first hydraulic cylinder 2 and the second hydraulic cylinder 9 are rotatably installed on the side wall of the box body 1, the upper end of the first hydraulic cylinder 2 is rotatably assembled with the side wall of the swing frame 3, and the upper end of the second hydraulic cylinder 9 is rotatably assembled with the side wall of the filter barrel 6; the first hydraulic cylinder 2 is used to provide power for the swing of the swing frame 3, and the second hydraulic cylinder 9 is used to provide power for the swing of the filter barrel 6.
[0026] Specifically, there is one first hydraulic cylinder 2, and the first hydraulic cylinder 2 is located at the front or rear side of the box body 1. Since the weight of the reduction motor 4 and the driving stirring rod 5 and other components is not very large, one first hydraulic cylinder 2 is provided to meet the power requirement for swinging; there are two second hydraulic cylinders 9, and the second hydraulic cylinders 9 are located at the front and rear sides of the box body 1. Since the weight of the filter barrel 6 after containing silica sand is relatively large, two front and rear second hydraulic cylinders 9 are provided to meet the power requirement for swinging.
[0027] Specifically, the first hydraulic cylinder 2 and the second hydraulic cylinder 9 are both tilted, the upper end of the first hydraulic cylinder 2 is located closer to the second rotating seat 13 than the lower end, and the upper end of the second hydraulic cylinder 9 is located closer to the first rotating seat 14 than the lower end; the tilted first hydraulic cylinder 2 and the second hydraulic cylinder 9 are more conducive to applying force on the swing frame 3 and the filter barrel 6. During the extension operation, the first hydraulic cylinder 2 can swing the swing frame 3 counterclockwise to the left, and the second hydraulic cylinder 9 can swing the filter barrel 6 clockwise to the right.
[0028] Specifically, the filter barrel 6 includes a barrel body 61 and a filter screen 62. The circumferential side and bottom of the barrel body 61 are evenly provided with through grooves. The filter screen 62 is fixedly installed inside the through groove. The inside of the barrel body 61 is circumferentially fixed with a spoiler 63. The filter screen 62 is used to intercept silica sand so that the silica sand remains in the barrel body 61. The muddy water scrubbed can pass through the filter screen 62 into the box body 1 to complete the separation. The spoiler 63 can play a spoiler role when the stirring rod 5 stirs the silica sand material, thereby increasing the efficiency of the collision and friction between the particles.
[0029] Specifically, at least one tension spring 8 is hung between the side wall of the box body 1 and the guide groove 7 , and the tension spring 8 is used to apply a downward force on the guide groove 7 , thereby facilitating the flipping of the filter barrel 6 and reducing the workload on the second hydraulic cylinder 9 .
[0030] Specifically, a buffer 15 for supporting the filter barrel 6 is fixedly installed on the inner lower surface of the box body 1. The buffer 15 is an existing component, preferably a rubber buffer, which is used to support the reset filter barrel 6.
[0031] Specifically, the water inlet pipe 12 and the water outlet pipe 10 are both connected and installed with a solenoid valve 11, and the solenoid valve 11 can control the on / off state of the water inlet pipe 12 and the water outlet pipe 10.
[0032] Specifically, the side of the bottom of the box body 1 close to the water outlet pipe 10 is lower than the side away from the water outlet pipe 10, and the inclined bottom formed is conducive to the emptying of muddy water and avoids affecting the next scrubbing.
[0033] The working principle of this embodiment:
[0034] The water inlet pipe 12 is connected to the external clean water supply system through the solenoid valve 11, and the water outlet pipe 10 is connected to the external sewage treatment system through the solenoid valve 11. The solenoid valve 11 and the reduction motor 4 are electrically connected to the controller in the external control cabinet for unified control.
[0035] In the initial state, the filter barrel 6 is located in the housing 1 and sits on the buffer 15, and the stirring rod 5 is located in the filter barrel 6, and the silica sand material is poured into the filter barrel 6 from the guide groove 7, and clean water enters the housing 1 from the water inlet pipe 12. At this time, the water outlet pipe 10 is closed by the solenoid valve 11. After the water is fully immersed in the silica sand in the filter barrel 6, it can be fully scrubbed through the rotating stirring rod 5 and the spoiler 63. After one scrubbing, the sewage is discharged through the water outlet pipe 10, and the silica sand is retained in the filter barrel 6. The above work is repeated three times to complete four scrubbings by itself.
[0036] like Figure 4 As shown, after completion, the first hydraulic cylinder 2 is extended to swing the swing frame 3 to the left, and the reduction motor 4 and the stirring rod 5 are taken out. At the same time, the filter barrel 6 can be swung to the right through the second hydraulic cylinder 9, and the silica sand product can be poured out and reset.
[0037] It is obvious to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above, and that the present invention can be implemented in other specific forms without departing from the spirit or essential features of the present invention. Therefore, the embodiments should be regarded as exemplary and non-restrictive, and the scope of the present invention is defined by the appended claims rather than the above description, and it is intended that all changes falling within the meaning and scope of the equivalent elements of the claims are included in the present invention. Any reference numeral in a claim should not be regarded as limiting the claim to which it relates.
[0038] In addition, it should be understood that although the present specification is described according to implementation modes, not every implementation mode contains only one independent technical solution. This description of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment may also be appropriately combined to form other implementation modes that can be understood by those skilled in the art.
Claims
1. A silica sand four-stage scrubbing machine, characterized in that: The invention comprises a box body (1), a water inlet pipe (12) and a water outlet pipe (10) are connected and installed on the side wall of the box body (1), the water outlet pipe (10) is located at the bottom of the box body (1), a filter barrel (6) is arranged inside the box body (1), a guide groove (7) is connected and installed on the top of one side of the filter barrel (6), the guide groove (7) is rotatably assembled with the box body (1) through a first rotating seat (14), and a second rotating seat (13) is fixedly installed on the side of the box body (1) away from the first rotating seat (14). ), the second rotating seat (13) is rotatably mounted with one end of the swing frame (3), the other end of the swing frame (3) is fixedly mounted with a reduction motor (4), the output end of the reduction motor (4) is connected to a stirring rod (5), the side wall of the box body (1) is rotatably mounted with the lower ends of the first hydraulic cylinder (2) and the second hydraulic cylinder (9), the upper end of the first hydraulic cylinder (2) is rotatably assembled with the side wall of the swing frame (3), and the upper end of the second hydraulic cylinder (9) is rotatably assembled with the side wall of the filter barrel (6).
2. A silica sand four-stage scrubbing machine according to claim 1, characterized in that: The number of the first hydraulic cylinder (2) is one, and the first hydraulic cylinder (2) is located at the front side or the rear side of the box body (1); the number of the second hydraulic cylinders (9) is two, and the second hydraulic cylinders (9) are located at the front and rear sides of the box body (1).
3. A silica sand four-stage scrubbing machine according to claim 1, characterized in that: The first hydraulic cylinder (2) and the second hydraulic cylinder (9) are both arranged obliquely, the upper end of the first hydraulic cylinder (2) being located closer to the second rotating seat (13) than the lower end, and the upper end of the second hydraulic cylinder (9) being located closer to the first rotating seat (14) than the lower end.
4. A silica sand four-stage scrubbing machine according to claim 1, characterized in that: The filter barrel (6) comprises a barrel body (61) and a filter screen (62); through grooves are evenly formed on the circumferential side and the bottom of the barrel body (61); the filter screen (62) is fixedly installed inside the through grooves; and a spoiler (63) is fixedly installed circumferentially inside the barrel body (61).
5. The silica sand four-stage scrubbing machine according to claim 1, characterized in that: At least one tension spring (8) is hung between the side wall of the box body (1) and the guide groove (7).
6. A silica sand four-stage scrubbing machine according to claim 1, characterized in that: A buffer (15) for supporting the filter barrel (6) is fixedly mounted on the inner lower surface of the box body (1).
7. A silica sand four-stage scrubbing machine according to claim 1, characterized in that: The water inlet pipe (12) and the water outlet pipe (10) are both connected and installed with a solenoid valve (11).
8. The silica sand four-stage scrubbing machine according to claim 1, characterized in that: The side of the bottom of the box body (1) close to the water outlet pipe (10) is lower than the side away from the water outlet pipe (10).