Separable movable dust collection cover switching device
By designing a separable mobile dust collecting cover adapter, the mobile design of the deflector and the collection tube is used to solve the problems of high air leakage rate and large energy consumption of the flue gas collection system during the pouring of large castings, and the energy consumption of the system is realized Optimize and improve flue gas collection efficiency.
Patent Information
- Application Number
- CN202323443248.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2023-12-15
- Publication Date
- 2024-12-27
- Estimated Expiration
- 2033-12-15
AI Technical Summary
During the pouring of large castings, the existing flue gas collection system has high energy consumption, high equipment operation difficulty, poor collection effect and low space utilization due to multiple docking points and high air leakage rates.
Design a separable mobile dust collector adapter, including a flue gas mother tube, sealing tape, bracket, collection tube and mobile air duct mechanism, using the moving design of the deflector and collection tube to reduce air leakage and pass through the box The partition and drum structure in the body reduce friction and resistance.
It realizes the reduction of the overall air leakage rate of the system and the optimization of energy consumption, and improves the efficiency of exhaust air volume and smoke collection.
Smart Images

Figure CN222241836U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of flue gas treatment, in particular to a detachable and movable dust hood adapter. Background Art
[0002] Fixed-point pouring is generally used for pouring large castings. Flue gas will be generated during the pouring process. In order to reduce environmental pollution, the flue gas needs to be collected and purified. The more pouring points there are, the more docking points there are between the main pipe for collecting flue gas and the collection hood. Although an electric valve is installed at each docking point, each valve has a certain air leakage rate. The accumulated air leakage rate is high, the energy loss is large, the equipment is difficult to operate, the collection effect is poor, and the space utilization rate in the area is low. Utility Model Content
[0003] The utility model aims to solve at least one of the technical problems existing in the prior art. To this end, the utility model proposes a detachable and movable dust collecting hood adapter, which can move the collecting pipe to a designated position to collect smoke and reduce the energy consumption of the equipment.
[0004] According to the first aspect of the utility model, a detachable and movable dust hood adapter device comprises: a smoke main pipe, a sealing belt, a bracket, a collecting pipe, and a movable air duct mechanism, wherein the upper end of the smoke main pipe is provided with a ventilation hole extending along the length direction of the smoke main pipe, and the smoke main pipe is connected to an induced draft fan; the sealing belt is located at the upper end of the smoke main pipe, and the sealing belt is used to seal the ventilation hole; the bracket is slidably connected to a guide rail, and the guide rail is parallel to the smoke main pipe, and two guide plates for collecting smoke are obliquely arranged on the bracket; the collecting pipe is horizontally connected to the bracket for collecting smoke, and the upper end of the guide plate is connected to the opening edge of the lower end of the collecting pipe; the movable air duct mechanism is slidably connected to the smoke main pipe and can move along the smoke main pipe, the movable air duct mechanism can lift up the sealing belt and communicate with the smoke main pipe through the ventilation hole, and the end of the movable air duct mechanism away from the smoke main pipe is connected to the collecting pipe.
[0005] According to some embodiments of the utility model, a plurality of pulleys are arranged at the bottom end of the bracket, the pulleys are against the guide rails, and the front end of the bracket is connected to a motor which is transmission-connected to the pulleys.
[0006] According to some embodiments of the utility model, a protective plate is connected to one side of the bracket close to the smoke main pipe, the upper end of the protective plate is connected to the guide plate, and the lower end of the protective plate extends to the bottom end of the bracket, and the protective plate is used to prevent high-temperature smoke from contacting the motor.
[0007] According to some embodiments of the utility model, the movable air duct mechanism includes a box body and two pressing rollers. The box body is slidably connected to the upper end of the smoke main pipe and is located between the sealing belt and the smoke main pipe. The lower end of the box body is provided with a downwind outlet connected to the ventilation hole. The two pressing rollers are rotatably installed on the lower sides of the left and right ends of the box body. The pressing rollers are used to press the sealing belt tightly on the upper end of the smoke main pipe.
[0008] According to some embodiments of the utility model, redirecting rollers are rotatably mounted on the upper sides of both left and right ends of the box body, and the two redirecting rollers are used to reduce the friction force of the sealing belt when it moves on the box body.
[0009] According to some embodiments of the utility model, a movable roller is rotatably installed at the bottom of the box body, and the movable roller abuts against the upper end of the smoke main pipe to reduce the friction force when the box body moves along the smoke main pipe.
[0010] According to some embodiments of the utility model, the front and rear ends of the box body are connected to downwardly extending limit plates, and rollers are rotatably installed on the sides where the two limit plates are close to each other, and the rollers of the two limit plates respectively abut against the front and rear ends of the flue gas main pipe.
[0011] According to some embodiments of the present invention, a plurality of partitions are disposed in the box body, and the partitions are vertically arranged to prevent turbulence of smoke in the box body.
[0012] According to some embodiments of the present invention, a plurality of lifting ears are connected to the upper end of the box body.
[0013] According to some embodiments of the utility model, a bending plate is connected to the lower end of the box body, and the bending plate is located between the pressing roller and the moving roller. The distance between the bending plate and the pressing roller does not exceed 3 cm.
[0014] According to the embodiment of the utility model, a detachable movable dust collecting hood adapter has at least the following beneficial effects:
[0015] (1) The guide plate and the collection pipe are connected to a movable bracket and can be moved with the bracket to a designated location to collect flue gas;
[0016] (2) There is only one collection pipe for collecting flue gas, the overall air leakage rate of the system is low and the energy consumption is low;
[0017] (3) A partition is provided inside the box body, which generates little resistance and is conducive to increasing the air extraction volume.
[0018] Additional aspects and advantages of the present invention will be given in part in the following description, and in part will become apparent from the following description, or will be learned through the practice of the present invention. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] The present invention is further described below with reference to the accompanying drawings and embodiments, wherein:
[0020] Figure 1 A schematic diagram of an installation structure of an embodiment of the utility model;
[0021] Figure 2 for Figure 1 The enlarged view of point A in the middle;
[0022] Figure 3 for Figure 1 The enlarged view of point B in the middle;
[0023] Figure 4 A schematic diagram of a bracket according to an embodiment of the utility model;
[0024] Figure 5 This is a schematic diagram of a movable air duct mechanism according to an embodiment of the utility model;
[0025] Figure 6 for Figure 5 Enlarged view of point C in the middle;
[0026] Figure 7 The utility model is a schematic cross-sectional view of a flue gas main pipe according to an embodiment of the utility model.
[0027] Figure Number:
[0028] Flue gas main pipe 100, ventilation hole 110;
[0029] induced draft fan 200;
[0030] Sealing tape 300;
[0031] Bracket 400, guide rail 410, guide plate 420, pulley 430, motor 440;
[0032] Collection tube 500;
[0033] The movable air duct mechanism 600, the box body 610, the lower air outlet 611, the redirecting roller 612, the movable roller 613, the limit plate 614, the roller 615, the partition 616, the lifting lug 617, and the pressing roller 620;
[0034] Protective plate 700;
[0035] Bending plate 800. DETAILED DESCRIPTION
[0036] The embodiments of the present invention are described in detail below, and examples of the embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements having the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain the present invention, and cannot be understood as limiting the present invention.
[0037] In the description of the present invention, it should be understood that the descriptions involving orientation, such as the orientation or positional relationship indicated as up, down, etc., are based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.
[0038] In the description of the present utility model, "a plurality" means more than two. If there is a description of "first" or "second", it is only for the purpose of distinguishing the technical features, and cannot be understood as indicating or implying the relative importance or implicitly indicating the number of the indicated technical features or implicitly indicating the order of the indicated technical features.
[0039] In the description of the present invention, unless otherwise clearly defined, terms such as setting, installing, connecting, etc. should be understood in a broad sense, and technicians in the relevant technical field can reasonably determine the specific meanings of the above terms in the present invention based on the specific content of the technical solution.
[0040] Reference Figures 1 to 7As shown, a detachable and movable dust hood adapter device of an embodiment of the utility model comprises: a flue gas main pipe 100, a sealing belt 300, a bracket 400, a collecting pipe 500, and a movable air duct mechanism 600. The flue gas main pipe 100 is a square steel pipe. A ventilation hole 110 extending along the length direction of the flue gas main pipe 100 is provided at the upper end of the flue gas main pipe 100. It can be foreseen that the ventilation hole 110 will affect the torsional strength of the flue gas main pipe 100, so the welding reinforcement ribs at the bottom of the flue gas main pipe 100 can improve the mechanical strength of the flue gas main pipe 100. The flue gas main pipe 100 is connected to an induced draft fan 200; the induced draft fan 200 is used to extract the gas from the flue gas main pipe 100 and form a negative pressure in the flue gas main pipe 100. The induced draft fan 200 uses a centrifugal fan driven by a three-phase asynchronous motor 440. The sealing belt 300 is located at the upper end of the flue gas main pipe 100, and the sealing belt 300 is made of high temperature resistant rubber. The width of the sealing belt 300 is greater than the width of the ventilation hole 110 so that the sealing belt 300 can seal the ventilation hole 110. Due to the negative pressure in the smoke main pipe 100, the sealing belt 300 is pressed against the upper end of the smoke main pipe 100 under the push of the external atmospheric pressure to achieve the sealing of the ventilation hole 110. The bracket 400 is slidably connected to the guide rail 410, and the bracket 400 moves with the guide rail 410. The length of the ventilation hole 110 is not less than the travel of the bracket 400. The guide rail 410 is parallel to the smoke main pipe 100, and two guide plates 420 for collecting smoke are obliquely arranged on the bracket 400. Due to the high temperature of the smoke, it will flow upward, and the guide plate 420 will guide the smoke to the collection pipe 500. The guide plate 420 is made of colored steel tiles or tinplate. The collection pipe 500 is horizontally bolted to the bracket 400 for collecting smoke. The guide plate 420 is connected to the bracket 400 by bolts. The upper end of the guide plate 420 is connected to the opening edge of the lower end of the collecting pipe 500; the movable air duct mechanism 600 is slidably connected to the smoke main pipe 100 and can move along the smoke main pipe 100. The movable air duct mechanism 600 can lift up part of the sealing belt 300 and communicate with the smoke main pipe 100 through the ventilation hole 110 below the part of the sealing belt 300, and the end of the movable air duct mechanism 600 away from the smoke main pipe 100 is connected to the collecting cover. When the bracket 400 moves along the guide rail 410, the collecting pipe 500 drives the movable air duct mechanism 600 to move along the smoke main pipe 100. After the bracket 400 moves to the top of the smoke generation, the movable air duct mechanism 600 plays a role of sliding sealing, and the induced draft fan 200 collects the smoke collected by the guide plate 420 through the smoke main pipe 100 and the collecting pipe 500.
[0041] Reference Figures 1 to 5As shown, it can be understood that four pulleys 430 are symmetrically arranged at the bottom end of the bracket 400, and two guide rails 410 are arranged. Two pulleys 430 are matched with one guide rail 410 as a group. The side wall of the pulley 430 is provided with a groove, and the guide rail 410 is embedded in the groove. The pulley 430 cooperates with the guide rail 410 to limit the bracket 400. The pulley 430 is against the guide rail 410, and the front end of the bracket 400 is connected to the motor 440 connected to the pulley 430. The pulley 430 can also reduce the friction when the bracket 400 moves. The motor 440 drives the pulley 430 to rotate, thereby driving the bracket 400 to move along the guide rail 410.
[0042] Reference Figure 2 and Figure 3 As shown, it can be understood that a protective plate 700 is bolted to one side of the bracket 400 close to the flue gas main pipe 100, the upper end of the protective plate 700 is connected to the guide plate 420, and the lower end of the protective plate 700 extends to the bottom of the bracket 400. The protective plate 700 is used to prevent high-temperature flue gas from contacting the motor 440. The protective plate 700 can also play a role in assisting the collection of flue gas. Since the operating temperature of the motor 440 and the wires connected to the motor 440 cannot be too high, the bracket 400 needs to be moved to the high-temperature working area to collect flue gas. In order to prevent high-temperature flue gas from contacting the motor 440 and to isolate the heat radiation from the high-temperature working area, a protective plate 700 is set to protect the motor 440.
[0043] Reference Figures 1 to 7 As shown, it can be understood that the mobile air duct mechanism 600 includes a box body 610 and two pressing rollers 620. The box body 610 is slidably connected to the upper end of the smoke main pipe 100 and is located between the sealing belt 300 and the smoke main pipe 100. The box body 610 is formed by welding steel plates. A downwind port 611 connected to the ventilation hole 110 is provided at the lower end of the box body 610. The width of the downwind port 611 is not less than the width of the ventilation port. The smoke in the box body 610 enters the smoke main pipe 100 through the downwind port 611 and the ventilation port. The rear end of the box body 610 is connected to the collection pipe 500. The smoke in the collection pipe 500 enters the box body 610. The two pressing rollers 620 are rotatably mounted on the lower sides of the left and right ends of the box body 610. The pressing rollers 620 are used to press the sealing belt 300 against the upper end of the smoke main pipe 100. When the box body 610 moves, the sealing belt 300 in the forward direction is lifted up, and the sealing belt 300 originally lifted up by the box body 610 is re-attached to the upper end of the flue gas main pipe 100 under the action of the pressing roller 620.
[0044] Reference Figures 1 to 7As shown, it can be understood that the upper sides of the left and right ends of the box body 610 are both rotatably mounted with redirection rollers 612, and the two redirection rollers 612 are used to reduce the friction force of the sealing belt 300 when it moves on the box body 610. As the box body 610 moves along the smoke main pipe 100, the sealing belt 300 passes through the upper end of the box body 610 and generates resistance by friction with the upper end of the box body 610, and the redirection rollers 612 play a role in supporting the sealing belt 300. By rotating the redirection rollers 612, the friction force between the sealing belt 300 and the upper end of the box body 610 is reduced. Thereby reducing the resistance of the box body 610 when it moves along the smoke main pipe 100.
[0045] Reference Figures 4 to 7 As shown, it can be understood that two moving rollers 613 are rotatably installed at the bottom of the box body 610, and the moving rollers 613 are against the upper end of the smoke main pipe 100. The moving rollers 613 can reduce the friction force when the box body 610 moves along the smoke main pipe 100. The moving rollers 613 can also assist in guiding the sealing belt 300. The moving rollers 613 are made of high temperature resistant materials.
[0046] Reference Figures 1 to 7 As shown, it can be understood that both the front and rear ends of the box body 610 are connected with a downwardly extending limit plate 614, and the bottom end height of the limit plate 614 is less than the top end height of the smoke main pipe 100, so that the smoke main pipe 100 is at least partially sandwiched between the two limit plates 614. A roller 615 is rotatably installed on the side where the two limit plates 614 are close to each other, and the rollers 615 of the two limit plates 614 are respectively against the front and rear ends of the smoke main pipe 100. When the box body 610 moves along the smoke main pipe 100, the roller 615 is against the smoke main pipe 100, limiting the front and rear directions of the box body 610 to prevent the box body 610 from being misaligned with the smoke main pipe 100.
[0047] Reference Figures 1 to 7 As shown, it can be understood that a plurality of partitions 616 are welded inside the box body 610, and the partitions 616 are vertically arranged to prevent the smoke inside the box body 610 from generating turbulence. The partitions 616 are arranged at equal intervals in the left-right direction, and the plurality of partitions 616 are parallel to each other. The partitions 616 divide the space inside the box body 610 into small-diameter flow channels, so that the smoke can flow in the box body 610 in an orderly manner, reducing the flow resistance of the smoke in the box body 610. Thus, the energy consumption of the induced draft fan 200 is reduced.
[0048] Reference Figures 1 to 7 As shown, it can be understood that a plurality of lifting ears 617 are welded on the upper end of the box body 610. The lifting ears 617 facilitate the use of lifting equipment to install and remove the box body 610 to improve maintenance efficiency.
[0049] Reference Figures 1 to 7As shown, it can be understood that the lower end of the box body 610 is bolted with a bending plate 800, and the bending plate 800 is located between the pressing roller 620 and the moving roller 613, and the distance between the bending plate 800 and the pressing roller 620 does not exceed 3 cm. The bending plate 800 is used to reduce the gap between the sealing bag and the side of the box body 610, reduce air leakage, and thus reduce the energy consumption of the induced draft fan 200.
[0050] Working principle: When smoke is generated at a certain location and needs to be collected, start the motor 440, which drives the pulley 430 to rotate and drives the bracket 400 to move to the designated location along the guide rail 410. During the movement of the bracket 400, the box body 610 moves with the bracket 400, and lifts up the sealing belt 300 in the forward direction. The sealing belt 300 originally lifted up by the box body 610 is re-attached to the upper end of the smoke main pipe 100 under the action of the pressing roller 620. It plays the role of sliding seal. Then start the induced draft fan 200, and the smoke is gathered by the guide plate 420 and enters the collection pipe 500, and then enters the induced draft fan 200 through the box body 610 and the smoke main pipe 100 for discharge. The smoke leaving the induced draft fan 200 can be sent to the subsequent purification process or directly sent to the chimney for discharge.
[0051] The embodiments of the present invention are described in detail above in conjunction with the accompanying drawings, but the present invention is not limited to the above embodiments, and various changes can be made within the knowledge scope of ordinary technicians in the relevant technical field without departing from the purpose of the present invention.
Claims
1. A detachable and movable dust collecting hood adapter, characterized in that: include: A flue gas main pipe (100) is provided with a ventilation hole (110) at an upper end thereof and extending along the length direction of the flue gas main pipe (100); the flue gas main pipe (100) is connected to an induced draft fan (200); A sealing belt (300) is located at the upper end of the flue gas main pipe (100), and the sealing belt (300) is used to seal the ventilation hole (110); A support (400) is slidably connected to a guide rail (410), wherein the guide rail (410) is parallel to the smoke main pipe (100), and two guide plates (420) for collecting smoke are obliquely arranged on the support (400); A collecting pipe (500) horizontally connected to the support (400) for collecting smoke, wherein the upper end of the guide plate (420) is connected to the opening edge of the lower end of the collecting pipe (500); A movable air duct mechanism (600), wherein the movable air duct mechanism (600) is slidably connected to the smoke main pipe (100) and can move along the smoke main pipe (100), the movable air duct mechanism (600) can lift up the sealing belt (300) and communicate with the smoke main pipe (100) through the ventilation hole (110), and the end of the movable air duct mechanism (600) away from the smoke main pipe (100) is connected to the collecting pipe (500).
2. The detachable and movable dust collecting hood adapter according to claim 1, characterized in that: A plurality of pulleys (430) are arranged at the bottom end of the bracket (400), the pulleys (430) abut against the guide rail (410), and a motor (440) drivingly connected to the pulleys (430) is connected to the front end of the bracket (400).
3. A detachable and movable dust collecting hood adapter according to claim 2, characterized in that: A protective plate (700) is connected to one side of the bracket (400) close to the flue gas main pipe (100); the upper end of the protective plate (700) is connected to the guide plate (420); the lower end of the protective plate (700) extends to the bottom end of the bracket (400); and the protective plate (700) is used to prevent high-temperature flue gas from contacting the motor (440).
4. The detachable and movable dust collecting hood adapter according to claim 1, characterized in that: The movable air duct mechanism (600) comprises a box body (610) and two pressing rollers (620); the box body (610) is slidably connected to the upper end of the smoke main pipe (100) and is located between the sealing belt (300) and the smoke main pipe (100); a lower air outlet (611) connected to the ventilation hole (110) is provided at the lower end of the box body (610); the two pressing rollers (620) are rotatably mounted on the lower sides of the left and right ends of the box body (610); the pressing rollers (620) are used to press the sealing belt (300) against the upper end of the smoke main pipe (100).
5. The detachable and movable dust collecting hood adapter according to claim 4, characterized in that: Redirecting rollers (612) are rotatably mounted on the upper sides of both left and right ends of the box body (610), and the two redirecting rollers (612) are used to reduce the friction force of the sealing belt (300) when it moves on the box body (610).
6. A detachable and movable dust collecting hood adapter according to claim 5, characterized in that: A moving roller (613) is rotatably mounted on the bottom of the box body (610), and the moving roller (613) abuts against the upper end of the smoke main pipe (100) to reduce friction when the box body (610) moves along the smoke main pipe (100).
7. The detachable and movable dust collecting hood adapter according to claim 6, characterized in that: The front and rear ends of the box body (610) are both connected to downwardly extending limit plates (614), and rollers (615) are rotatably mounted on the sides of the two limit plates (614) that are close to each other, and the rollers (615) of the two limit plates (614) respectively abut against the front and rear ends of the smoke main pipe (100).
8. The detachable and movable dust collecting hood adapter according to claim 6, characterized in that: A plurality of partitions (616) are arranged in the box body (610), and the partitions (616) are arranged vertically to prevent turbulence of smoke in the box body (610).
9. The detachable and movable dust collecting hood adapter according to claim 8, characterized in that: The upper end of the box body (610) is connected to a plurality of lifting ears (617).
10. The detachable and movable dust collecting hood adapter according to claim 9, characterized in that: A bending plate (800) is connected to the lower end of the box body (610), and the bending plate (800) is located between the pressing roller (620) and the moving roller (613), and the distance between the bending plate (800) and the pressing roller (620) does not exceed 3 cm.
