Novel water tank wire drawing device

Abstract

The utility model provides a novel water tank wire drawing device which comprises a box body, two first supporting plates are fixedly connected to the right side face of the box body, a movable frame is arranged on the outer surfaces of the first supporting plates, a rotating shaft is rotationally connected to the inner wall of the movable frame, and one end of the rotating shaft penetrates through the inner wall of the movable frame and extends to the outside. A gear is fixedly connected to the outer surface of the rotating shaft, a rotating handle is fixedly connected to one end of the rotating shaft, and a rack is fixedly connected to the right side face of the box and meshed with the gear. The rotating handle is manually rotated to drive the rotating shaft to rotate, the gear is driven to rotate, the movable frame, the take-up roller and the first motor can be driven to move in cooperation with the rack in meshed connection, and therefore the take-up tension of the steel cord is adjusted in real time, and the take-up roller and the first motor are driven by the movable frame to adjust the tension. And the movable frame is prevented from being pulled back due to the tension of the steel cord through limiting between the limiting mechanism and the clamping tooth plate, and therefore the tension adjusting stability of the take-up roller and the first motor is guaranteed.

Description

Technical Field

[0001] The utility model belongs to the technical field of steel cord production and processing, and specifically relates to a novel water tank wire drawing device. Background Art

[0002] Steel cord is the skeleton reinforcement material of radial tires. Its related requirements include not only the straightness, tensile strength, tensile modulus, fatigue resistance and wear resistance of the steel cord, but also these characteristics have a great impact on the subsequent production and use of the steel cord. In particular, the original wire drawing is the key link in the production of steel cord. The design, manufacturing and automation degree of its equipment will directly affect the quality and efficiency of the steel cord twisting.

[0003] In the prior art, the drawing of steel cord is usually completed by a water tank wire drawing machine. After the steel cord is drawn, the tension of the steel cord needs to be controlled to ensure that it is uniform and stable, so that it can be precisely and evenly wound on the take-up roller. However, the take-up part of the current water tank wire drawing is usually fixed in one place, and its tension cannot be adjusted. If the tension of the steel cord drawing changes, the difference in the take-up tension is too large, which will cause the steel cord to be taken up unevenly, affecting the product quality. To this end, we provide a new water tank wire drawing device to solve the above technical problems. Utility Model Content

[0004] The purpose of the utility model is to make up for the deficiencies of the prior art and to provide a novel water tank wire drawing device.

[0005] In order to achieve the above purpose, the utility model provides the following technical solutions:

[0006] A novel water tank wire drawing device comprises a box body, wherein the right side surface of the box body is fixedly connected to two first support plates, the outer surfaces of the two first support plates are provided with guide grooves, the outer surface of the first support plate is provided with a movable frame, the inner wall of the movable frame is rotatably connected to a rotating shaft, one end of the rotating shaft passes through the inner wall of the movable frame and extends to the outside, the outer surface of the rotating shaft is fixedly connected to a gear, one end of the rotating shaft is fixedly connected to a rotating handle, the right side surface of the box body is fixedly connected to a rack, the rack and the gear are meshed, the right side surface of the box body is fixedly connected to two limit support rods, the outer surface of the limit support rod is slidably connected to the inner wall of the movable frame, and one end of the two limit support rods is fixedly connected to a blocking plate.

[0007] As a preferred solution of this embodiment, a limiting mechanism is provided on the outer surface of the movable frame, and a wire take-up roller is rotatably connected to the inner wall of the movable frame, and both ends of the wire take-up roller are slidably connected to the inner wall of the guide groove.

[0008] As a preferred solution of this embodiment, the outer surface of the movable frame is rotatably connected to a first motor, the output end of the first motor is fixedly connected to one end of the take-up roller, and the outer surface of one of the first support plates is fixedly connected to a tooth plate.

[0009] As a preferred solution of this embodiment, two second support plates are fixedly connected to the left side of the box body, and a side surface of the two second support plates close to each other is rotatably connected to a wire feed roller, and a second motor is fixedly embedded on the outer surface of one of the second support plates, and the output end of the second motor is fixedly connected to the outer surface of the wire feed roller.

[0010] As a preferred solution of this embodiment, the inner wall of the box is fixedly connected to a support frame, the inner wall of the support frame is fixedly embedded with two third motors, the inner wall of the support frame is rotatably connected to the first wire reel, the inner wall of the support frame is rotatably connected to the guide reel, and the inner wall of the support frame is rotatably connected to the second wire reel, wherein the output end of one of the third motors is fixedly connected to one end of the first wire reel, and the output end of the other third motor is fixedly connected to one end of the second wire reel.

[0011] As a preferred solution of this embodiment, the inner wall of the support frame is fixedly connected to a mold frame, the inner wall of the mold frame is fixedly connected to two symmetrical wire drawing dies, and the inner wall of the mold frame is fixedly connected to a spray pipe.

[0012] As a preferred solution of this embodiment, a water tank is fixedly connected to the upper surface of the box body, a water pump is installed on the outer surface of the water tank, the water suction end of the water pump passes through the outer surface of the water tank and extends to the interior of the water tank, and the water outlet end of the water pump is fixedly connected to a filter box.

[0013] As a preferred solution of this embodiment, a water pipe is fixedly connected to the bottom surface of the filter box, the outer surface of the water pipe is fixedly connected to the inner wall of the box body, and the end of the water pipe away from the outer surface of the filter box is fixedly connected to the outer surface of the spray pipe.

[0014] As a preferred solution of this embodiment, the limiting mechanism includes a component block, the outer surface of the component block is fixedly connected to the outer surface of the movable frame, a sliding rod is inserted into the inner wall of the component block, and one end of the sliding rod is fixedly connected to a pulling block.

[0015] As a preferred solution of this embodiment, one end of the sliding rod away from the outer surface of the pulling block is fixedly connected to a sliding plate, the outer surface of the sliding plate is slidably connected to the inner wall of the component block, the upper surface of the sliding plate is fixedly connected to two springs, one end of the spring away from the upper surface of the sliding plate is fixedly connected to the inner wall of the component block, and the bottom surface of the sliding plate is fixedly connected to a clamping block, which is clamped with a tooth plate.

[0016] Compared with the prior art, the present invention has the following beneficial effects:

[0017] The utility model can adjust the tension of the steel cord take-up in real time, and in the process of adjusting the tension by driving the take-up roller and the first motor through the movable frame, utilizes the limit between the limit mechanism and the clamping tooth plate to prevent the movable frame from being pulled back due to the tension of the steel cord, thereby ensuring the stability of the tension adjustment of the take-up roller and the first motor. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 It is a three-dimensional structural schematic diagram of the utility model;

[0019] Figure 2 It is a three-dimensional structural schematic diagram of another viewing angle of the utility model;

[0020] Figure 3 It is a schematic diagram of the internal structure of the utility model;

[0021] Figure 4 It is a three-dimensional structural schematic diagram of the first support plate, the moving frame, the rotating shaft, the gear and the rack of the utility model;

[0022] Figure 5 It is a schematic diagram of the internal structure of the limiting mechanism of the utility model.

[0023] As shown in the figure: 1. box body; 2. first support plate; 3. guide groove; 4. moving frame; 5. rotating shaft; 6. gear; 7. rotating handle; 8. rack; 9. limiting support rod; 10. blocking plate; 11. limiting mechanism; 1101. component block; 1102. sliding rod; 1103. pulling block; 1104. sliding plate; 1105. spring; 1106. clamping block; 12. wire taking-up roller; 13. first motor; 14. clamping tooth plate; 15. second support plate; 16. wire feeding roller; 17. second motor; 18. supporting frame; 19. third motor; 20. first wire reel; 21. guide reel; 22. mold frame; 23. wire drawing mold; 24. spraying pipe; 25. water storage tank; 26. water pump; 27. filter box; 28. water pipe; 29. ​​second wire reel. DETAILED DESCRIPTION

[0024] The principles and features of the present invention are described below in conjunction with the accompanying drawings. The examples given are only used to explain the present invention and are not used to limit the scope of the present invention.

[0025] See also Figures 1 to 5As shown, the embodiment of the utility model provides a new type of water tank wire drawing device, which specifically includes a box body 1, two first support plates 2 are fixedly connected to the right side of the box body 1, and the outer surfaces of the two first support plates 2 are provided with guide grooves 3. The outer surface of the first support plate 2 is provided with a moving frame 4, and the inner wall of the moving frame 4 is rotatably connected with a rotating shaft 5, one end of the rotating shaft 5 passes through the inner wall of the moving frame 4 and extends to the outside, the outer surface of the rotating shaft 5 is fixedly connected with a gear 6, and one end of the rotating shaft 5 is fixedly connected with a rotating handle 7, and the right side of the box body 1 is fixedly connected with a rack 8, and the rack 8 and the gear 6 are meshed. In this embodiment, rotating the rotating handle 7 drives the rotating shaft 5 to rotate, and drives the gear 6 to rotate, and the meshing rack 8 can drive the moving frame 4 and the take-up roller 12 and the first motor 13 to move, so as to adjust the tension of the steel cord take-up in real time.

[0026] See also Figures 1 to 5 As shown, two limiting support rods 9 are fixedly connected to the right side surface of the box body 1, and the outer surface of the limiting support rods 9 is slidably connected to the inner wall of the moving frame 4. In this embodiment, the limiting support rods 9 can limit and support the moving frame 4, thereby ensuring the stable movement of the moving frame 4. One end of the two limiting support rods 9 is fixedly connected with a blocking plate 10. In this embodiment, the blocking plate 10 can block the moving frame 4, thereby preventing the moving frame 4 from falling. A limiting mechanism 11 is set on the outer surface of the moving frame 4.

[0027] See also Figure 2 and Figure 5 As shown, the limiting mechanism 11 specifically includes a component block 1101, the outer surface of the component block 1101 is fixedly connected to the outer surface of the mobile frame 4, the inner wall of the component block 1101 is plugged with a slide bar 1102, and one end of the slide bar 1102 is fixedly connected to a pulling block 1103. One end of the slide bar 1102 away from the outer surface of the pulling block 1103 is fixedly connected to a slide plate 1104, and the outer surface of the slide plate 1104 is slidably connected to the inner wall of the component block 1101. In this embodiment, the slide plate 1104 can slide stably under the limit of the component block 1101, and two springs 1105 are fixedly connected to the upper surface of the slide plate 1104, and one end of the spring 1105 away from the upper surface of the slide plate 1104 is fixedly connected to the inner wall of the component block 1101. In this embodiment, the state of the spring 1105 is always in a pushing state, thereby stably pushing the slide plate 1104 and the block 1106 to move downward, so that the block 1106 can be stably inserted into the teeth of the tooth plate 14, and the bottom surface of the slide plate 1104 is fixedly connected with the block 1106, and the block 1106 is engaged with the tooth plate 14. In this embodiment, one side surface of the bottom of the block 1106 is an inclined surface, which cooperates with the special-shaped teeth of the tooth plate 14 to enable the movable frame 4 to move as a whole away from the side of the box body 1 and cannot move in the direction of the box body 1.

[0028] See also Figures 1 to 5As shown, the inner wall of the mobile frame 4 is rotatably connected with a take-up roller 12. In this embodiment, the take-up roller 12 is connected to the mobile frame 4 by screws during installation, so that the take-up roller 12 can be detached after winding the steel cord. The two ends of the take-up roller 12 are slidably connected to the inner wall of the guide groove 3. The outer surface of the mobile frame 4 is rotatably connected with a first motor 13, and the output end of the first motor 13 is fixedly connected to one end of the take-up roller 12. The outer surface of one of the first support plates 2 is fixedly connected with a tooth plate 14. Two second support plates 15 are fixedly connected to the left side of the box body 1. The side of the two second support plates 15 close to each other is rotatably connected with a wire feed roller 16. The outer surface of one of the second support plates 15 is fixedly inlaid with a second motor 17, and the output end of the second motor 17 is fixedly connected to the outer surface of the wire feed roller 16.

[0029] See also Figures 1 to 5 As shown, the inner wall of the box body 1 is fixedly connected to a support frame 18, and two third motors 19 are fixedly embedded in the inner wall of the support frame 18. The inner wall of the support frame 18 is rotatably connected to a first wire drum 20, and the inner wall of the support frame 18 is rotatably connected to a guide drum 21. The inner wall of the support frame 18 is rotatably connected to a second wire drum 29, wherein an output end of one of the third motors 19 is fixedly connected to one end of the first wire drum 20, and an output end of another third motor 19 is fixedly connected to one end of the second wire drum 29. In this embodiment, the first wire drum 20, the guide drum 21 and the second wire drum 29 are made of steel, and the internal groove is made of rubber material to increase the friction of the steel cord, thereby ensuring stable wire drawing of the steel cord.

[0030] See also Figures 1 to 5 As shown, the inner wall of the support frame 18 is fixedly connected with a mold frame 22. In this embodiment, a drainage hole is provided at the bottom of the mold frame 22, so that cooling water can be stably discharged from the inside of the mold frame 22. Two symmetrical wire drawing molds 23 are fixedly connected to the inner wall of the mold frame 22, and a spray pipe 24 is fixedly connected to the inner wall of the mold frame 22. A water storage tank 25 is fixedly connected to the upper surface of the box body 1. A water pump 26 is installed on the outer surface of the water storage tank 25. The water suction end of the water pump 26 passes through the outer surface of the water storage tank 25 and extends to the inside of the water storage tank 25. The water outlet end of the water pump 26 is fixedly connected with a filter box 27. In this embodiment, sand, polymer resin and activated carbon are installed inside the filter box 27, which can effectively filter impurities in the cooling water, thereby preventing the impurities in the cooling water from forming a large amount of rust slag on the surface of the steel cord, thereby increasing the quality of the steel cord.

[0031] See also Figures 1 to 5As shown, a water pipe 28 is fixedly connected to the bottom surface of the filter box 27, and the outer surface of the water pipe 28 is fixedly connected to the inner wall of the box body 1. The end of the water pipe 28 away from the outer surface of the filter box 27 is fixedly connected to the outer surface of the spray pipe 24. In this embodiment, the water pump 26 is started to absorb the cooling water in the water storage tank 25, and the cooling water is injected into the filter box 27 for filtration under the transportation of the water pump 26. The filtered cooling water passes through the spray pipe 24 to cool and lubricate the steel cord being drawn inside the mold frame 22, thereby helping to control the temperature and reduce friction during the drawing process.

[0032] Specifically in the present embodiment, by setting the cooperation between the rotating shaft 5, the gear 6, the rotating handle 7, the rack 8, the limiting support rod 9, the limiting mechanism 11 and the latch plate 14, the rotating handle 7 is manually rotated to drive the rotating shaft 5 to rotate, and the gear 6 is driven to rotate, and the rack 8 engaged with the meshing connection can drive the movable frame 4 and the take-up roller 12 and the first motor 13 to move, so as to adjust the tension of the steel cord take-up in real time. In the process of the movable frame 4 driving the take-up roller 12 and the first motor 13 to adjust the tension, the limiting mechanism 11 and the latch plate 14 are used to prevent the movable frame 4 from being pulled back due to the tension of the steel cord, thereby ensuring the stability of the tension adjustment of the take-up roller 12 and the first motor 13.

[0033] The working principle of the utility model is as follows: when using this embodiment, first, the second motor 17 is started to drive the wire feed roller 16 to rotate and convey the steel cord to the first wire reel 20. At this time, the steel cord is wound around the first wire reel 20 twice, and the steel cord is wound around the guide reel 21 once, and the steel cord is drawn through the wire drawing die 23. After that, the water pump 26 is started to absorb the cooling water in the water storage tank 25, and the cooling water is injected into the filter box 27 for filtration under the delivery of the water pump 26. The filtered cooling water passes through the spray pipe 24 to cool and lubricate the steel cord being drawn inside the mold frame 22. After that, the steel cord is wound around the second wire reel 29 twice and then wound around the take-up roller 12 for winding. At this time, the third motor 19 is started to drive the first wire reel 20 and the second wire reel 29 to rotate, and the steel cord can be drawn in cooperation with the wire drawing die 23. Then, the first motor 13 is started to drive the take-up roller 12 to rotate to draw the steel cord. The cord is wound up, and the handle 7 is manually turned to drive the rotating shaft 5 to rotate, and the gear 6 is driven to rotate, and the rack 8 engaged with the meshing connection can drive the movable frame 4 and the take-up roller 12 and the first motor 13 to move, so as to adjust the tension of the steel cord take-up in real time. Finally, the component block 1101 is driven to move during the movement of the movable frame 4, and the slide bar 1102, the slide plate 1104, and the block 1106 are driven to move during the movement of the component block 1101. At this time, when the block 1106 moves away from the box body 1, the block 1106 can move stably. When the movable frame 4 stops moving, the spring 1105 drives the slide plate 1104 to move downward, and drives the block 1106 to move downward, thereby engaging with the tooth plate 14, so that the movable frame 4 cannot move in the direction of the box body 1, thereby limiting the take-up roller 12 and the first motor 13, thereby ensuring the stability of the tension.

[0034] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A novel water tank wire drawing device, comprising a tank body (1), characterized in that: The right side of the box body (1) is fixedly connected to two first support plates (2), the outer surfaces of the two first support plates (2) are both provided with guide grooves (3), the outer surface of the first support plate (2) is provided with a moving frame (4), the inner wall of the moving frame (4) is rotatably connected to a rotating shaft (5), the rotating shaft (5) passes through the moving frame (4), the outer surface of the rotating shaft (5) is fixedly connected to a gear (6), one end of the rotating shaft (5) is fixedly connected to a rotating handle (7), the right side of the box body (1) is fixedly connected to a rack (8), the rack (8) and the gear (6) are meshed, the right side of the box body (1) is fixedly connected to two limit support rods (9), the outer surface of the limit support rod (9) is slidably connected to the inner wall of the moving frame (4), and one end of the two limit support rods (9) is fixedly connected to a blocking plate (10).

2. The novel water tank wire drawing device according to claim 1 is characterized in that: The outer surface of the movable frame (4) is provided with a limiting mechanism (11), the inner wall of the movable frame (4) is rotatably connected to a wire take-up roller (12), and both ends of the wire take-up roller (12) are slidably connected to the inner wall of the guide groove (3).

3. The new water tank wire drawing device according to claim 1 is characterized in that: The outer surface of the movable frame (4) is rotatably connected to a first motor (13), the output end of the first motor (13) is fixedly connected to one end of a take-up roller (12), and the outer surface of one of the first support plates (2) is fixedly connected to a latch plate (14).

4. The novel water tank wire drawing device according to claim 1 is characterized in that: Two second support plates (15) are fixedly connected to the left side of the box body (1); a side of the two second support plates (15) close to each other is rotatably connected to a wire feed roller (16); a second motor (17) is fixed to the outer surface of one of the second support plates (15); and an output end of the second motor (17) is fixedly connected to the outer surface of the wire feed roller (16).

5. The novel water tank wire drawing device according to claim 1 is characterized in that: The inner wall of the box body (1) is fixedly connected to a support frame (18), and two third motors (19) are fixedly embedded in the inner wall of the support frame (18). The inner wall of the support frame (18) is rotatably connected to a first wire reel (20), a guide reel (21), and a second wire reel (29), wherein an output end of one of the third motors (19) is fixedly connected to one end of the first wire reel (20), and an output end of the other third motor (19) is fixedly connected to one end of the second wire reel (29).

6. The novel water tank wire drawing device according to claim 5 is characterized in that: The inner wall of the support frame (18) is fixedly connected to a mold frame (22), the inner wall of the mold frame (22) is fixedly connected to two symmetrical wire drawing dies (23), and the inner wall of the mold frame (22) is fixedly connected to a spray pipe (24).

7. The novel water tank wire drawing device according to claim 1 is characterized in that: A water tank (25) is fixedly connected to the upper surface of the box body (1), a water pump (26) is installed on the outer surface of the water tank (25), a water suction end of the water pump (26) passes through the outer surface of the water tank (25) and extends to the interior of the water tank (25), and a water outlet end of the water pump (26) is fixedly connected to a filter box (27).

8. The novel water tank wire drawing device according to claim 7 is characterized in that: The bottom surface of the filter box (27) is fixedly connected to a water pipe (28), the outer surface of the water pipe (28) is fixedly connected to the inner wall of the box body (1), and one end of the water pipe (28) away from the outer surface of the filter box (27) is fixedly connected to the outer surface of the spray pipe (24).

9. The novel water tank wire drawing device according to claim 2 is characterized in that: The limiting mechanism (11) comprises a component block (1101), the outer surface of the component block (1101) is fixedly connected to the outer surface of the movable frame (4), the inner wall of the component block (1101) is plugged with a sliding rod (1102), and one end of the sliding rod (1102) is fixedly connected to a pulling block (1103).

10. The novel water tank wire drawing device according to claim 9 is characterized in that: One end of the sliding rod (1102) away from the outer surface of the pulling block (1103) is fixedly connected to a sliding plate (1104), and the outer surface of the sliding plate (1104) is slidably connected to the inner wall of the component block (1101). Two springs (1105) are fixedly connected to the upper surface of the sliding plate (1104), and one end of the spring (1105) away from the upper surface of the sliding plate (1104) is fixedly connected to the inner wall of the component block (1101). The bottom surface of the sliding plate (1104) is fixedly connected to a clamping block (1106), and the clamping block (1106) is clamped with the clamping tooth plate (14).

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