Roundness shaping device for rim

By using pneumatic clamps and servo motors in the circular shaper for the wheels, precise shaping of the wheels is solved, and the instability problem caused by the traditional device's reliance on manual shaping is improved, and processing accuracy and production efficiency are improved.

CN222242036UActive Publication Date: 2024-12-27YICHANG ALUMINUM PROD (TAICANG) CO LTD
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Patent Information

Application Number
CN202420687623.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-07
Publication Date
2024-12-27
Estimated Expiration
2034-04-07

AI Technical Summary

Technical Problem

The circular shaping device for traditional wheel rims lacks preliminary positioning and proofreading, and relies on manual plastic surgery, resulting in unstable and variability of plastic surgery results, which is greatly affected by operator skills and fatigue.

Method used

A circular shaping device for wheel rims is designed, and a stable clamping force is provided through the first pneumatic clamp and the second pneumatic clamp is provided. Combined with the cylinder and the servo motor, precise shaping of the wheel rims is achieved and roundness and flatness are improved.

Benefits of technology

Ensure processing accuracy and quality, reduce manual operations, improve production efficiency and product quality, realize automated plastic surgery, and reduce human errors.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of rim processing, and discloses a rim roundness shaping device which comprises a main body plate, a mounting groove is formed in the middle of the rear end of the main body plate, a supporting plate is fixedly connected to the inner wall of the mounting groove, and an air pump is fixedly connected to the outer wall of the rear end of the supporting plate. In the utility model, after the first pneumatic clamp and the second pneumatic clamp are positioned, the air cylinder and the servo motor are further started to enable the shaping pulley to move by loosening the first pneumatic clamp, so that the accurate shaping of the rim can be realized by adjusting the extrusion movement track and force of the shaping pulley and the second pneumatic clamp; through the operation, the shape and the surface quality of the rim can be accurately controlled, the product precision and performance are improved, and waste caused by machining errors is reduced, so that the production efficiency and the product quality are improved, automatic shaping is achieved, the efficiency is improved, manual operation is reduced, and personal errors are reduced.
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Description

Technical Field

[0001] The utility model relates to the technical field of wheel rim processing, in particular to a roundness shaping device for a wheel rim. Background Art

[0002] The roundness shaping device for wheel rims involves the field of mechanical processing and manufacturing technology in the manufacturing industry. In the manufacturing process of vehicles such as automobiles, motorcycles, and bicycles, the wheel rim is a very important component, and its quality directly affects the performance and safety of the vehicle. In order to ensure the quality of the wheel rim, roundness needs to be processed and adjusted, that is, the roundness, flatness, and dimensional accuracy of the wheel rim.

[0003] However, most traditional wheel rim roundness shaping devices do not have preliminary positioning calibration, which means that before operating the shaping device, manual calibration and adjustment are usually required to ensure the subsequent shaping adjustment of the rim, and most traditional wheel rim roundness shaping devices rely on manual shaping, which means that during the shaping process, the operator needs to use manual control devices and tools to adjust and improve the shape and size of the rim, which is easily affected by the operator's skill level, experience and fatigue, and may lead to instability and variability in the shaping results.

[0004] Therefore, those skilled in the art provide a rim roundness shaping device to solve the problems raised in the above background technology. Utility Model Content

[0005] The purpose of the utility model is to solve the shortcomings existing in the prior art, and to propose a roundness shaping device for a wheel rim. The roundness shaping device for the wheel rim can effectively provide a stable clamping force by starting a first pneumatic clamp and a second pneumatic clamp to ensure that the wheel rim will not move or shake during the processing, thereby ensuring the accuracy and quality of the processing, and clamping the wheel rim can ensure that the proofreading device can accurately contact the wheel rim, thereby achieving precise proofreading and adjustment of the wheel rim, facilitating subsequent processing and proofreading operations.

[0006] In order to achieve the above purpose, the utility model provides the following technical solutions:

[0007] A roundness shaping device for a wheel rim, comprising a main body plate, a mounting groove is provided in the middle of the rear end of the main body plate, a support plate is fixedly connected to the inner wall of the mounting groove, an air pump is fixedly connected to the outer wall of the rear end of the support plate, a mounting column is fixedly connected to the middle of the front end of the support plate, and a plurality of second pneumatic clamps are fixedly connected to the inner walls of the mounting columns;

[0008] A plurality of first pneumatic clamps are fixedly connected to the edge of the front end of the support plate, and a first air pipe is fixedly connected to one end of the first pneumatic clamp close to the center of the support plate. A plurality of connecting columns are fixedly connected to the front end of the outer wall of the main body plate, and a fixing box is fixedly connected to the outer wall of the front end of the connecting column, and a mounting cavity is opened at one end of the fixing box close to the center of the main body plate.

[0009] The inner wall of the installation cavity is fixedly connected to a cylinder, the output end of the cylinder is provided with a sliding cavity, the inner wall of the sliding cavity is rotatably connected to a shaping pulley, the outer wall on one side of the output end of the cylinder is fixedly connected to a protection box, the inner wall of the protection box is fixedly connected to a servo motor, and the output end of the servo motor is fixedly connected to one side of the shaping pulley.

[0010] Through the above technical scheme, after the first pneumatic clamp and the second pneumatic clamp are positioned, the first pneumatic clamp is loosened, and the cylinder and the servo motor are further started to move the shaping pulley. In this way, by adjusting the trajectory and strength of the squeezing movement of the shaping pulley and the second pneumatic clamp, the wheel rim can be accurately shaped, and the roundness and flatness of the wheel rim can be improved. Such operation can accurately control the shape and surface quality of the wheel rim, improve product precision and performance, and reduce waste caused by processing errors, thereby improving production efficiency and product quality, and then realizing automated shaping, improving efficiency, reducing manual operations, and reducing the occurrence of human errors.

[0011] Furthermore, the upper end of the second pneumatic clamp is fixedly connected with a second air pipe, and the rear end of the second air pipe is connected to the inside of the air pump;

[0012] Through the above technical solution, the second pneumatic clamp can be connected to the inside of the air pump through the air

[0013] The air pressure provided by the pump is used for control. When the air pump is working, the clamping force or release force of the second pneumatic clamp can be accurately controlled by controlling the air pressure output by the air pump and the switch, so that the object can be quickly clamped or released when needed, realizing precise pneumatic force control.

[0014] Furthermore, the rear end of the first air pipe is connected to the interior of the air pump;

[0015] Through the above technical solution, centralized air supply can be achieved. The air pump as an air source device can provide stable and large-capacity air pressure output, ensuring that the first air pipe always has sufficient air pressure supply during operation. This helps to avoid the normal operation of the first air pipe transmitting air pressure signals or pneumatic force due to insufficient or unstable air supply.

[0016] The utility model has the following beneficial effects:

[0017] 1. The utility model proposes a roundness shaping device for a wheel rim. The device can effectively provide a stable clamping force by starting a first pneumatic clamp and a second pneumatic clamp to ensure that the wheel rim will not move or shake during processing, thereby ensuring the processing accuracy and quality. The clamping of the wheel rim can ensure that the proofreading device can accurately contact the wheel rim, thereby achieving accurate proofreading and adjustment of the wheel rim, which is convenient for subsequent processing and proofreading operations.

[0018] 2. The utility model proposes a roundness shaping device for a wheel rim. After the first pneumatic clamp and the second pneumatic clamp are positioned, the device loosens the first pneumatic clamp, and further starts the cylinder and the servo motor to move the shaping pulley. In this way, by adjusting the trajectory and strength of the squeezing movement of the shaping pulley and the second pneumatic clamp, the wheel rim can be accurately shaped, and the roundness and flatness of the wheel rim can be improved. Such operation can accurately control the shape and surface quality of the wheel rim, improve product precision and performance, and reduce waste caused by processing errors, thereby improving production efficiency and product quality, and then realizing automated shaping, improving efficiency, reducing manual operations, and reducing the occurrence of human errors.

[0019] 3. The utility model provides a wheel rim roundness shaping device, which is reasonably compact, highly automated, widely applicable, and highly practical. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] FIG1 is an axonometric view of a wheel rim roundness shaping device according to the present invention;

[0021] Figure 2 is a partial exploded view of a wheel rim roundness shaping device proposed in the present invention; Figure 3 is a partial axonometric view of a wheel rim roundness shaping device proposed in the present invention; Figure 4 is a structural schematic diagram of a wheel rim roundness shaping device proposed in the present invention; Figure 5 is an exploded view of a wheel rim roundness shaping device proposed in the present invention.

[0022] Legend:

[0023] 1. Main body plate; 2. Support plate; 3. Connecting column; 4. Fixing box; 5. Cylinder; 6. Shaping pulley; 7. Air pump; 8. First pneumatic clamp; 9. First air pipe; 10. Second pneumatic clamp; 11. Second air pipe; 12. Mounting column; 13. Mounting cavity; 14. Sliding cavity; 15. Mounting groove; 16. Protection box; 17. Servo motor. DETAILED DESCRIPTION

[0024] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0025] 1-5, the utility model provides an embodiment: a rim roundness shaping device, comprising a main body plate 1, a mounting groove 15 is provided in the middle of the rear end of the main body plate 1;

[0026] The inner wall of the mounting groove 15 is fixedly connected with the support plate 2 , and the outer wall at the rear end of the support plate 2 is fixedly connected with the air pump 7 .

[0027] After the first pneumatic clamp 8 and the second pneumatic clamp 10 are positioned, the first pneumatic clamp 8 is loosened, and the cylinder 5 and the servo motor 17 are further started to move the shaping pulley 6.

[0028] 6 and the second pneumatic clamp 10, the trajectory and strength of the extrusion movement can realize the precise shaping of the rim and improve the roundness and flatness of the rim. Such operation can accurately control the shape and surface quality of the rim, improve product accuracy and performance, and reduce waste caused by processing errors, thereby improving production efficiency and product quality, and then realizing automated shaping, improving efficiency, reducing manual operations, and reducing the occurrence of human errors.

[0029] A mounting column 12 is fixedly connected to the middle of the front end of the support plate 2, and a plurality of second pneumatic clamps 10 are fixedly connected to the inner wall of the mounting column 12. By using a plurality of second pneumatic clamps 10, the connection between the support plate 2 and other components can be more firmly established, thereby ensuring that the entire structure will not loosen or fail during operation. In addition, the design of the plurality of second pneumatic clamps 10 may also provide a more uniform supporting force, which is beneficial to improving the running stability and reliability of the equipment. A plurality of first pneumatic clamps 8 are fixedly connected to the edge of the front end of the support plate 2, and a first air pipe 9 is fixedly connected to one end of the first pneumatic clamp 8 near the center of the support plate 2. By using a plurality of first pneumatic clamps 8 fixedly connected to the edge of the support plate 2, the structural strength and rigidity of the device can be enhanced, thereby improving its overall stability, which helps the support plate 2 not to deform or loosen easily when subjected to pressure or vibration. A plurality of connecting columns 3 are fixedly connected to the front end of the outer wall of the main plate 1, and a fixing box 4 is fixedly connected to the outer wall of the front end of the connecting column 3. The presence of can enhance the structural stability of the main plate 1, especially when subjected to external pressure or vibration, the connecting column 3 can provide additional support and protection, which helps to reduce the deformation and damage of the main plate 1, and the fixed box 4 is provided with an installation cavity 13 at one end close to the center of the main plate 1, and the inner wall of the installation cavity 13 is fixedly connected with the cylinder 5, and the output end of the cylinder 5 is provided with a sliding cavity 14. Through the direct connection of the installation cavity 13, the cylinder 5 can be tightly fixed on the fixed box 4, thereby realizing a compact structural design. This design can save space, make the entire system occupy a smaller volume, and can adapt to limited installation space, the inner wall of the sliding cavity 14 is rotatably connected with a shaping pulley 6, and the outer wall of one side of the output end of the cylinder 5 is fixedly connected with a protective box 16, and the inner wall of the protective box 16 is fixedly connected with a servo motor 17, and the output end of the servo motor 17 is connected to the

[0030] One side of the shaping pulley 6 is fixedly connected. By fixing the protection box 16 at the output end of the cylinder 5, the cylinder 5 and its related components can be effectively protected from being affected or damaged by the external environment, which helps to extend the service life of the cylinder 5 and related components and reduce the risk of failure caused by external factors. The upper end of the second pneumatic clamp 10 is fixedly connected with a second air pipe 11. The rear end of the second air pipe 11 is connected to the inside of the air pump 7. By connecting to the inside of the air pump 7, the second pneumatic clamp 10 can be controlled by the air pressure provided by the air pump 7. When the air pump 7 is working, the clamping force or release force of the second pneumatic clamp 10 can be accurately controlled by controlling the air pressure output by the air pump 7 and the switch. In this way, the object can be quickly clamped or released when needed, and accurate pneumatic force control can be achieved. The rear ends of the first air pipes 9 are connected to the inside of the air pump 7. Through the connection between the first air pipes 9 and the air pump 7, centralized air supply of the air source can be achieved. The air pump 7 As an air source device, it can provide stable and large-capacity air pressure output to ensure that the first air pipe 9 always has sufficient air pressure supply during operation, which helps to avoid the normal operation of the first air pipe 9 transmitting air pressure signals or pneumatic force due to insufficient or unstable air supply.

[0031] Working principle: The roundness shaping device for the wheel rim can effectively provide a stable clamping force by starting the first pneumatic clamp 8 and the second pneumatic clamp 10, ensuring that the wheel rim will not move or shake during the processing, thereby ensuring the processing accuracy and quality, and clamping the wheel rim can ensure that the proofreading device can accurately contact the wheel rim, thereby realizing accurate proofreading and adjustment of the wheel rim, facilitating subsequent processing and proofreading operations. After the first pneumatic clamp 8 and the second pneumatic clamp 10 are positioned, the first pneumatic clamp 8 is loosened, and the cylinder 5 and the servo motor 17 are further started to move the shaping pulley 6. In this way, by adjusting the trajectory and strength of the squeezing movement of the shaping pulley 6 and the second pneumatic clamp 10, the wheel rim can be accurately shaped, and the roundness and flatness of the wheel rim can be improved. Such an operation can accurately control the shape and surface quality of the wheel rim, improve product accuracy and performance, and reduce waste caused by processing errors, thereby improving production efficiency and product quality, and then realizing automatic shaping, improving efficiency, reducing manual operations, and reducing the occurrence of human errors.

[0032] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A wheel rim roundness shaping device, comprising a main body plate (1), characterized in that: A mounting groove (15) is provided in the middle of the rear end of the main body plate (1), the inner wall of the mounting groove (15) is fixedly connected to a support plate (2), the outer wall of the rear end of the support plate (2) is fixedly connected to an air pump (7), the middle of the front end of the support plate (2) is fixedly connected to a mounting column (12), and the inner walls of the mounting columns (12) are fixedly connected to a plurality of second pneumatic clamps (10); A plurality of first pneumatic clamps (8) are fixedly connected to the edge of the front end of the support plate (2), and a first air pipe (9) is fixedly connected to one end of the first pneumatic clamp (8) near the center of the support plate (2); a plurality of connecting columns (3) are fixedly connected to the front end of the outer wall of the main body plate (1), and a fixing box (4) is fixedly connected to the outer wall of the front end of the connecting column (3); and a mounting cavity (13) is provided at one end of the fixing box (4) near the center of the main body plate (1); The inner wall of the installation cavity (13) is fixedly connected to a cylinder (5), the output end of the cylinder (5) is provided with a sliding cavity (14), the inner wall of the sliding cavity (14) is rotatably connected to a shaping pulley (6), the outer wall of one side of the output end of the cylinder (5) is fixedly connected to a protection box (16), the inner wall of the protection box (16) is fixedly connected to a servo motor (17), and the output end of the servo motor (17) is fixedly connected to one side of the shaping pulley (6).

2. A wheel rim roundness shaping device according to claim 1, characterized in that: The upper end of the second pneumatic clamp (10) is fixedly connected to a second air pipe (11), and the rear end of the second air pipe (11) is connected to the inside of the air pump (7).

3. A wheel rim roundness shaping device according to claim 1, characterized in that: The rear end of the first air pipe (9) is connected to the inside of the air pump (7).

Citation Information

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