Silencer shell punch forming equipment

By designing an automated muffler housing stamping and forming equipment, the automatic loading and unloading of raw material pipes is achieved using limiting plates and driving components, solving the problem of manual operation of existing equipment and improving production efficiency and safety.

CN222242167UActive Publication Date: 2024-12-27CHONGQING KAILUOER MASCH COMPONENTS CO LTD
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Patent Information

Application Number
CN202421102252.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-20
Publication Date
2024-12-27
Estimated Expiration
2034-05-20

AI Technical Summary

Technical Problem

The existing muffler housing stamping and forming equipment requires manual loading and unloading, which is time-consuming and labor-intensive, and has a high risk factor, which is easy to cause production accidents.

Method used

A silencer housing stamping forming device including a frame, conveyor belt, drive assembly, bracket, movable plate, lower mold seat, slider and bidirectional drive assembly is designed to realize raw material pipes through limiting plate, slider and drive assembly. Automatic loading and unloading of materials, avoid manual operation, and improve safety and efficiency.

Benefits of technology

The automatic loading and unloading of the muffler shell is realized, reducing the time and labor intensity of manual operation, and improving production safety and efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of silencer shell machining, in particular to silencer shell punch forming equipment which comprises a rack, a support, a lifting driving piece A, a sliding block, a bidirectional driving assembly and an upper die base. A conveying belt is arranged on the rack, and a driving assembly A for driving the conveying belt to operate is arranged on the rack. A movable plate in sliding connection with the support is arranged on the support and rotationally connected with the lower die base, and a driving assembly B for driving the lower die base to rotate is arranged on the movable plate. The lifting driving piece A is connected with the support and drives the lower die base to ascend and descend. The sliding block is in sliding connection with the lower die base and is inserted into a die cavity of the lower die base in the horizontal direction. The two-way driving assembly is connected with the lower die base and synchronously drives and is connected with the sliding blocks on the two sides. The upper die base is in sliding connection with the support and located above the lower die base, and a lifting driving piece B for driving the upper die base to ascend and descend is arranged on the support. The automatic feeding, discharging and stamping device can automatically complete feeding, discharging and stamping of raw material pipes, and is high in efficiency and safety coefficient.
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Description

Technical Field

[0001] The utility model relates to the technical field of muffler shell processing, in particular to a muffler shell stamping and forming device. Background Art

[0002] The car muffler is a part used to reduce the noise generated by the engine of a motor vehicle. Since the difference in length between the two pipes is equal to half the wavelength of the sound waves emitted by the car, the two sound waves interfere and cancel each other out when superimposed, thereby reducing the sound intensity and reducing the sound, thereby achieving a silencing effect.

[0003] In order to increase the distance between the muffler shell and the ground, the shells of most automobile mufflers currently adopt a flat oval structure. During production and processing, the oval structure is punched out of cut cylindrical pipes through stamping equipment. However, the existing stamping equipment requires manual loading and unloading, which is time-consuming and labor-intensive, and has a high risk factor, which can easily cause production accidents. Utility Model Content

[0004] The utility model aims to solve the problems existing in the background technology and propose a muffler shell stamping and forming device.

[0005] The technical solution of the utility model is a muffler shell stamping and forming device, which comprises a frame, a conveyor belt is arranged on the frame, and a driving component A for driving the conveyor belt is arranged on the frame.

[0006] The bracket is provided with a movable plate slidably connected thereto, the movable plate is rotatably connected to the lower die base, and a driving component B for driving the lower die base to rotate is provided on the movable plate.

[0007] The lifting driving component A is connected with the bracket and drives the lower die base to lift.

[0008] The slider is slidably connected with the lower die base and is inserted into the die cavity of the lower die base along a horizontal direction.

[0009] A bidirectional driving component is connected to the lower die base and synchronously drives the sliders on both sides.

[0010] And an upper die seat, which is slidably connected to the bracket and is located above the lower die seat, and a lifting driving component B for driving the upper die seat to rise and fall is arranged on the bracket.

[0011] Preferably, the driving assembly A includes a transmission roller and a motor A. A feeding trough with an opening upward is provided on the frame, the transmission roller is located in the feeding trough and is rotatably connected to the frame, and the conveyor belt is wrapped around the outside of the transmission roller, and the motor A is connected to the frame and drives the transmission roller connected to one side on the edge.

[0012] Preferably, the width of the lower die base is greater than the width of the feed trough, so as to improve the anti-punching ability of the lower die base after both ends of the lower die base fall on the frame.

[0013] Preferably, the driving assembly B includes a motor B. A rotating shaft is disposed on both sides of the lower die base, the rotating shaft passes through the movable plate on the corresponding side and is rotatably connected thereto, the motor B is connected to one of the movable plates, and the output end of the motor B is connected to the end of one of the rotating shafts.

[0014] Preferably, the bidirectional drive assembly includes a bidirectional screw and a motor C, and the motor C drives the bidirectional screw. The bidirectional screw is located in the housing of the lower die base and is rotatably connected thereto, and the two ends of the bidirectional screw are respectively spirally connected to a slide seat, and both side slide seats are slidably connected to the lower die base, and the two side slides are respectively connected to the corresponding side slide seats.

[0015] Preferably, a motor assembly groove is provided in the shell of the lower die base, the motor C is located in the motor assembly groove, and bevel gears are provided on the output end of the motor C and the bidirectional lead screw, and the two bevel gears are meshed and connected.

[0016] Preferably, a telescopic rod is provided on the bracket, an outer tube of the telescopic rod is connected to the top plate of the bracket, an inner rod of the telescopic rod passes through the top plate and is slidably connected thereto, and the inner rod of the telescopic rod is connected to the upper mold base.

[0017] Compared with the prior art, the utility model has the following beneficial technical effects:

[0018] By arranging a limit plate on the conveyor belt, the limit plate is used to limit the cylindrical tube material to prevent it from rolling relative to the conveyor belt during transportation, thereby facilitating the processing and positioning of the raw material tube; by arranging a slider in the lower die seat, and by arranging a linear module for lifting the lower die seat and a motor B for driving the lower die seat to rotate, the lower die seat can be rotated arbitrarily when it is lifted to an appropriate height. When the lower die seat is flipped over to the mold cavity opening facing downward, it is convenient to buckle the raw material tube from top to bottom, and then the tube is hooked by two sliders sliding in opposite directions, so that the raw material tube can be stuck in the mold cavity during the process of sliding up and flipping and resetting the lower die seat, thereby realizing automatic loading and unloading, without manual operation, saving time and effort and having a high safety factor. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 This is a schematic diagram of the structure of an embodiment of the utility model;

[0020] Figure 2 It is a schematic diagram of the connection structure of various components on the bracket;

[0021] Figure 3 It is a schematic diagram of the connection structure between the slider and the bidirectional drive component.

[0022] Figure numerals: 1. Frame; 2. Conveyor belt; 201. Limiting plate; 3. Motor A; 4. Bracket; 5. Movable plate; 6. Linear module; 7. Lower die base; 8. Motor B; 9. Slider; 10. Bidirectional screw rod; 11. Motor C; 12. Upper die base; 13. Hydraulic cylinder; 14. Telescopic rod. DETAILED DESCRIPTION

[0023] Embodiment 1

[0024] like Figure 1-Figure 3As shown, a muffler shell stamping and forming device proposed by the utility model includes a frame 1, a bracket 4, a lifting drive member A, a slider 9, a bidirectional drive assembly and an upper die seat 12. A conveyor belt 2 is arranged on the frame 1, and a drive assembly A for driving the conveyor belt 2 is arranged on the frame 1. The drive assembly A includes a transmission roller and a motor A3. A feeding trough with an upward opening is arranged on the frame 1, and the transmission roller is located in the feeding trough and is rotatably connected to the frame 1, and the conveyor belt 2 is covered on the outside of the transmission roller. The motor A3 is connected to the frame 1 and drives the transmission roller on one side of the edge, wherein a plurality of groups of limit plates 201 are evenly spaced on the conveyor belt 2 to prevent the raw material pipe from rolling freely relative to the conveyor belt 2 during the transmission process following the conveyor belt 2. A movable plate 5 is arranged on the bracket 4 and is slidably connected to it, and the movable plate 5 is rotatably connected to the lower die seat 7, and a drive assembly B for driving the lower die seat 7 to rotate is arranged on the movable plate 5. The width of the lower die base 7 is greater than the width of the feeding trough, so as to improve the anti-punching ability of the lower die base 7 after both ends of the lower die base 7 fall on the frame 1. The driving assembly B includes a motor B8. A rotating shaft is set on both sides of the lower die base 7, and the rotating shaft passes through the movable plate 5 on the corresponding side and is rotatably connected thereto. The motor B8 is connected to one of the movable plates 5, and the output end of the motor B is connected to the end of one of the rotating shafts. The lifting drive includes but is not limited to a linear module 6, which is connected to the bracket 4 and drives the lower die base 7 to rise and fall. The slider 9 is slidably connected to the lower die base 7 and inserted into the mold cavity of the lower die base 7 in the horizontal direction. The bidirectional driving assembly is connected to the lower die base 7 and synchronously drives the sliders 9 on both sides. The width of the conveying trough of the bracket 1 is the same as the width of the raw material pipe and the width of the mold cavity of the lower die base 7, and the distance between the conveyor belt 2 and the upper surface of the frame 1 is less than the inner ring diameter of the raw material pipe. At the same time, when the lower die base 7 covers the raw material pipe, the sliders 9 on both sides can be inserted into the raw material pipe. The bidirectional drive assembly includes a bidirectional screw 10 and a motor C11, and the motor C11 drives and connects the bidirectional screw 10. The bidirectional screw 10 is located in the housing of the lower die base 7 and is rotatably connected thereto. The two ends of the bidirectional screw 10 are respectively spirally connected to a slide seat, and both slide seats on both sides are slidably connected to the lower die base 7, and the sliders 9 on both sides are respectively connected to the corresponding side slide seats. A motor assembly groove is set in the housing of the lower die base 7, and the motor C11 is located in the motor assembly groove. Bevel gears are set on the output end of the motor C11 and the bidirectional screw 10, and the two bevel gears are meshed and connected. The upper die base 12 is slidably connected to the bracket 4 and is located above the lower die base 7. The bracket 4 is provided with a lifting drive B that drives the upper die base 12 to rise and fall. The lifting drive B includes but is not limited to a hydraulic cylinder 13, the cylinder barrel of the hydraulic cylinder 13 is connected to the top plate of the bracket 4, and the push rod of the hydraulic cylinder 13 passes through the top plate and is connected to the upper die base 12. A telescopic rod 14 is provided on the bracket 4 , an outer tube of the telescopic rod 14 is connected to the top plate of the bracket 4 , an inner rod of the telescopic rod 14 penetrates the top plate and is slidably connected thereto, and the inner rod of the telescopic rod 14 is connected to the upper mold base 12 .

[0025] In this embodiment, the purpose of limiting the width of the conveying trough is to prevent the raw material from being miscentered, thereby avoiding crushing the edge of the raw material pipe when the lower die seat 7 slides downward with the mold cavity opening toward the conveying trough. Under this structure, the lower die seat 7 just makes the raw material pipe inside the mold cavity during the descent process, thereby improving the accuracy of loading and unloading the raw material. During operation, first start the linear module 6 to raise the height of the lower die seat 7, then start the motor B8, the motor B8 drives the lower die seat 7 to flip until the mold cavity opening faces downward, then place the raw material pipe on the limit plate 201 on the conveyor belt 2, start the motor A3, the motor A3 drives the conveyor belt 2 to run and convey the raw material pipe to the bottom of the lower die seat 7. The positioning of the raw material pipe can be judged by the naked eye of the staff, then the linear module 6 presses down the lower die seat 7 to make the raw material pipe slide into the mold cavity, then the motor C11 drives the bidirectional screw 10 to rotate, thereby making the sliders 9 on both sides slide toward each other until they are horizontally inserted into the internal channel of the raw material pipe, then the upper The die base 7 is driven upward by the linear module 6, and the raw material pipe will also rise because it is hooked by the slider 9. Then the motor B8 drives the lower die base 7 to rotate 180 degrees so that the die cavity opening is upward, and the raw material pipe automatically falls into the die cavity. Then the linear module 6 presses down the lower die base 7 until it falls on the frame 1, and the hydraulic cylinder 13 presses down the upper die base 12 to cooperate with the lower die base 7 to punch the raw material pipe into the required shape. After the stamping is completed, the upper die base 12 slides up and resets, and the lower die base 7 first rises and then flips 180 degrees until the opening faces downward. Then the sliders 9 on both sides are synchronously moved away and reset to make the processed profile fall back on the conveyor belt 2, and the cycle is repeated.

[0026] Embodiment 2

[0027] The utility model proposes a muffler shell stamping and forming device. Compared with the first embodiment, a light transmitter and a light receiver are respectively arranged on the inner walls on both sides of the conveying trough, and a control component is arranged on the frame 1. The control component controls the connection motor A3, and the light transmitter and the light receiver are electrically connected to the control component, and the control component is electrically connected to each electrical component in the device.

[0028] In this embodiment, a light signal is emitted by the light transmitter and received by the light receiver. When the raw material pipe is transported between the light transmitter and the light receiver, the light is blocked. At this time, the light receiver cannot receive the light signal, and the control component automatically controls the motor A3 to stop running. Subsequently, other electric drive structures complete the corresponding operations in sequence under the control of the control component. This process does not require manual visual judgment, thereby improving the intelligence of the device and improving work efficiency.

[0029] The implementation modes of the present invention are described in detail above in conjunction with the accompanying drawings, but the present invention is not limited thereto, and various changes can be made within the knowledge scope of technicians in the relevant technical field without departing from the purpose of the present invention.

Claims

1. A muffler shell stamping and forming equipment, characterized in that: include A frame (1), a conveyor belt (2) is arranged on the frame (1), and a driving component A for driving the conveyor belt (2) is arranged on the frame (1); A bracket (4), a movable plate (5) slidably connected to the bracket (4), the movable plate (5) rotatably connected to the lower die base (7), and a driving component B for driving the lower die base (7) to rotate is provided on the movable plate (5); A lifting drive member A, the lifting drive member A is connected to the bracket (4) and drives the lower die base (7) to lift; A slider (9), the slider (9) is slidably connected to the lower die base (7) and is inserted into the die cavity of the lower die base (7) along a horizontal direction; A bidirectional driving component, the bidirectional driving component is connected to the lower die base (7) and synchronously drives the sliders (9) on both sides; And an upper die seat (12), the upper die seat (12) is slidably connected to the bracket (4) and is located above the lower die seat (7), and a lifting driving member B for driving the upper die seat (12) to rise and fall is arranged on the bracket (4).

2. The muffler shell stamping and forming equipment according to claim 1, characterized in that: The driving assembly A comprises a transmission roller and a motor A (3); a feeding trough with an opening facing upward is provided on the frame (1), the transmission roller is located in the feeding trough and is rotatably connected to the frame (1), and the conveyor belt (2) is wrapped around the outside of the transmission roller, and the motor A (3) is connected to the frame (1) and drives the transmission roller connected to one side on the edge.

3. The muffler shell stamping and forming equipment according to claim 2, characterized in that: The width of the lower die base (7) is greater than the width of the feeding trough, so as to improve the anti-punching ability of the lower die base (7) after both ends of the lower die base (7) fall on the frame (1).

4. The muffler shell stamping and forming equipment according to claim 1, characterized in that: The driving assembly B comprises a motor B (8); a rotating shaft is arranged on both sides of the lower die base (7), the rotating shaft passes through the movable plate (5) on the corresponding side and is rotatably connected thereto, the motor B (8) is connected to one of the movable plates (5), and the output end of the motor B is connected to the end of one of the rotating shafts.

5. The muffler shell stamping and forming equipment according to claim 1, characterized in that: The bidirectional drive assembly comprises a bidirectional screw rod (10) and a motor C (11), wherein the motor C (11) drives and connects the bidirectional screw rod (10); the bidirectional screw rod (10) is located in the housing of the lower die base (7) and is rotationally connected thereto, and the two ends of the bidirectional screw rod (10) are respectively spirally connected to a sliding seat, and the sliding seats on both sides are both slidably connected to the lower die base (7), and the sliders (9) on both sides are respectively connected to the corresponding side sliding seats.

6. The muffler shell stamping and forming equipment according to claim 1, characterized in that: A motor assembly groove is arranged in the shell of the lower die base (7), the motor C (11) is located in the motor assembly groove, and bevel gears are arranged on the output end of the motor C (11) and the bidirectional screw rod (10), and the two bevel gears are meshed and connected.

7. The muffler shell stamping and forming equipment according to claim 1, characterized in that: A telescopic rod (14) is arranged on the bracket (4); an outer tube of the telescopic rod (14) is connected to a top plate of the bracket (4); an inner rod of the telescopic rod (14) penetrates the top plate and is slidably connected thereto; and the inner rod of the telescopic rod (14) is connected to an upper mold base (12).