Industrial chain sheet pre-punching die

By designing an automated industrial chain piece pre-stamping mold, the automatic unwinding and pre-pulling of raw materials is achieved by using electric telescopic rods and transmission components, solving the safety risks and low production efficiency caused by manual loading, and improving the safety of stamping processing Sex and efficiency.

CN222242270UActive Publication Date: 2024-12-27WUXI HENGTU MASCH CO LTD
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Patent Information

Application Number
CN202421083148.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-17
Publication Date
2024-12-27
Estimated Expiration
2034-05-17

AI Technical Summary

Technical Problem

In stamping processing, manual loading of chains can easily cause the mold to come into contact with the staff, reduce the safety of the device, and lack an automated pre-flushing system, affecting production efficiency.

Method used

An industrial chain piece pre-thaw mold is designed, using electric telescopic rods and transmission components. Through the cooperation of rotating gears and ratchet grooves, the raw materials can be automatically unwinded and pre-flushed, reducing manual intervention, and improving safety and efficiency.

Benefits of technology

Automatic pre-flushing of raw materials is realized, the risks of manual operation are reduced, the efficiency and safety of stamping are improved, and direct contact between the mold and the staff is avoided.

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Abstract

The utility model discloses an industrial chain sheet pre-punching die, which relates to the technical field of chain sheet processing and comprises a base, two fixing plates are arranged on the top of the base close to one side, the fixing plate positioned on the rear side is fixedly connected with the base, an L-shaped plate B is fixedly mounted on the top of the base close to the middle position, and an electric telescopic rod is fixedly mounted at the bottom of the L-shaped plate B; a connecting block is fixedly mounted at the bottom end of the electric telescopic rod, an upper mold body is fixedly mounted at the bottom of the connecting block, when the connecting block moves upwards, a transmission rack plate moves upwards under connection of a cross rod, and then a rotating gear meshed with the transmission rack plate rotates; and under the action of the disc fixed to the end of the connecting rod and the square block fixed to the disc, the unwinding roller can rotate, raw materials wound on the unwinding roller are unwound, manual feeding is not needed, and the pre-punching efficiency of the device is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of chain piece processing, in particular to an industrial chain piece pre-punching die. Background Art

[0002] The mold used for stamping is called a stamping die, or simply a die. A die is a special tool for processing materials in batches into the required stamping parts. The die is crucial in stamping. Without a die that meets the requirements, batch stamping production will be difficult to carry out. Without advanced dies, advanced stamping technology cannot be achieved. Stamping technology and molds, stamping equipment and stamping materials constitute the three elements of stamping processing.

[0003] The use of pre-punching dies can prevent the problem of parts breaking caused by direct punching by the stamping dies. Chain pieces are usually loaded manually during pre-punching, and the stamping machinery works continuously. When the workers are distracted, it is easy for the dies to come into contact with the workers' hands, which can cause injuries to the workers and reduce the safety of the device.

[0004] In view of the above problems, an industrial chain plate pre-punching die is proposed. Utility Model Content

[0005] The purpose of the utility model is to provide an industrial chain plate pre-punching die. When the device is used, the chain plates are usually manually loaded during pre-punching, and the stamping machine works continuously. When the workers are distracted, the die and the workers' hands are easily in contact, which may cause injuries to the workers and reduce the safety of the device, thereby solving the problems in the above background.

[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: an industrial chain plate pre-punching die, comprising a base, two fixed plates are arranged at the top of the base near one side, the fixed plate located at the rear side is fixedly connected to the base, an L-shaped plate B is fixedly installed at the top of the base near the middle position, an electric telescopic rod is fixedly installed at the bottom of the L-shaped plate B, a connecting block is fixedly installed at the bottom end of the electric telescopic rod, an upper die body is fixedly installed at the bottom of the connecting block, a lower die body is fixedly installed at the top of the base near the middle position, a transmission assembly is arranged at the top of the base near one side, and a support assembly is arranged at the bottom of the base near the middle position;

[0007] The transmission assembly includes a cross bar fixedly installed on the connecting block, a transmission rack plate fixedly installed on the end of the cross bar, a rotating gear meshed with one side of the transmission rack plate near the bottom, a round tube fixedly installed on the rear end of the rotating gear, an L-shaped plate C fixedly installed on the rear side of the rear fixed plate near the top, and the rear end of the round tube is rotatably installed on the L-shaped plate C.

[0008] Furthermore, a ratchet groove is provided on the front side of the rotating gear, and a circular block is provided in the inner cavity of the ratchet groove. A fixed block is fixedly installed on the front side of the circular block near the top, and a limiting telescopic rod A is hinged on one side of the fixed block. A pawl is hinged on the end of the limiting telescopic rod A, and the rear side of the pawl is rotatably installed on the circular block.

[0009] Furthermore, a spring A is provided on the outer peripheral movable sleeve of the position-limiting telescopic rod A, and two ends of the spring A are respectively fixedly mounted on the pawl and the fixed block.

[0010] Furthermore, support legs are fixedly installed on the bottom of the base near the four sides, a control panel is fixedly installed on the front side of the base near the middle position, a rectangular opening A is opened on the top of the base near one side, and a rectangular opening B is opened on the top of the base near the middle position.

[0011] Furthermore, the supporting assembly includes an L-shaped plate D fixedly installed at the bottom of the base near the middle position and a limiting telescopic rod B fixedly installed at the top of the inner cavity of the L-shaped plate D near the front and rear sides. The ends of the limiting telescopic rod B are jointly fixedly installed with a U-shaped plate, and the opposite side of the U-shaped plate is jointly rotatably connected with a supporting roller.

[0012] Furthermore, a spring B is provided on the outer peripheral movable sleeve of the position-limiting telescopic rod B, and the top and bottom ends of the spring B are fixedly mounted on the L-shaped plate D and the U-shaped plate respectively.

[0013] Furthermore, an L-shaped plate A is fixedly installed near one side of the front side of the base, a threaded rod is movably penetrated by the front side of the L-shaped plate A, a hand-cranked wheel is fixedly installed on the end of the threaded rod, the end of the threaded rod is rotatably connected to the fixed plate, and the bottom of the fixed plate is movably connected to the base, a connecting rod is movably penetrated by the opposite side of the fixed plate, the end of the connecting rod located on the rear side is fixedly connected to the circular block, a disc is fixedly installed at the opposite end of the connecting rod, a square block is fixedly installed at the end of the disc, a reel is provided on the opposite side of the fixed plate, a square groove is provided on the side away from the reel, and the square blocks are respectively inserted into the inner cavities of adjacent square grooves.

[0014] Compared with the prior art, the beneficial effects of the utility model are as follows: when the industrial chain plate pre-punching mold is in use, when the connecting block moves upward, the transmission rack plate moves upward under the connection of the cross bar, and then the rotating gear meshing with it rotates, and the connecting rod can be rotated by arranging the pawl to fit the inner cavity of the ratchet groove, and the unwinding roller can be rotated under the action of the disc fixed at the end of the connecting rod and the block fixed on the disc to unwind the raw material wound on the unwinding roller, without manual loading, thereby improving the pre-punching efficiency of the device. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a three-dimensional diagram of the utility model;

[0016] Figure 2 It is a three-dimensional diagram of the base and L-shaped A of the utility model;

[0017] Figure 3 It is a three-dimensional diagram of the unwinding roller of the utility model;

[0018] Figure 4 It is a three-dimensional diagram of the rotating gear and the transmission rack plate of the utility model;

[0019] Figure 5 For the utility model Figure 2 Enlarged view of point A in the middle;

[0020] Figure 6 For the utility model Figure 4 Enlarged view of point B in the middle.

[0021] In the figure: 1. base; 11. supporting leg; 12. control panel; 13. rectangular opening A; 14. rectangular opening B; 2. fixed plate; 21. L-shaped plate A; 22. threaded rod; 23. connecting rod; 24. disc; 25. block; 26. unwinding roller; 27. square groove; 3. L-shaped plate B; 4. electric telescopic rod; 5. connecting block; 6. upper mold body; 7. lower mold body; 8. transmission assembly; 81. cross bar; 82. transmission rack plate; 83. rotating gear; 831. ratchet groove; 832. circular block; 833. fixed block; 834. limit telescopic rod A; 8341. spring A; 835. ratchet; 84. round tube; 85. L-shaped plate C; 9. support assembly; 91. L-shaped plate D; 92. limit telescopic rod B; 921. spring B; 93. U-shaped plate; 94. supporting roller. DETAILED DESCRIPTION

[0022] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0023] In order to further understand the content of the utility model, the utility model is described in detail in conjunction with the accompanying drawings.

[0024] Combination Figure 1The industrial chain plate pre-punching mold of the utility model includes a base 1, two fixed plates 2 are arranged on the top of the base 1 near one side, the fixed plate 2 located on the rear side is fixedly connected to the base 1, an L-shaped plate B3 is fixedly installed on the top of the base 1 near the middle position, an electric telescopic rod 4 is fixedly installed on the bottom of the L-shaped plate B3, a connecting block 5 is fixedly installed on the bottom end of the electric telescopic rod 4, an upper mold body 6 is fixedly installed on the bottom of the connecting block 5, a lower mold body 7 is fixedly installed on the top of the base 1 near the middle position, a transmission assembly 8 is arranged on the top of the base 1 near one side, and a support assembly 9 is arranged on the bottom of the base 1 near the middle position.

[0025] The utility model is further described below in conjunction with embodiments.

[0026] Embodiment 1:

[0027] See also Figure 1 , Figure 3 , Figure 4 and Figure 6 The transmission assembly 8 includes a cross bar 81 fixedly mounted on the connecting block 5, a transmission rack plate 82 fixedly mounted at the end of the cross bar 81, a rotating gear 83 meshed with one side of the transmission rack plate 82 near the bottom, a round tube 84 fixedly mounted at the rear end of the rotating gear 83, an L-shaped plate C85 fixedly mounted near the top of the rear side of the rear fixed plate 2, and the rear end of the round tube 84 rotatably mounted on the L-shaped plate C85 (a bearing is fixedly mounted on the L-shaped plate C85, and the round tube 84 is inserted into the inner cavity of the bearing). When the transmission rack plate 82 moves, the round tube 84 rotates under the action of the rotating gear 83, which facilitates the subsequent work.

[0028] A ratchet groove 831 is provided on the front side of the rotating gear 83, and a circular block 832 is provided in the inner cavity of the ratchet groove 831. A fixed block 833 is fixedly installed on the front side of the circular block 832 near the top, and a limiting telescopic rod A834 is hinged on one side of the fixed block 833. A pawl 835 is hinged on the end of the limiting telescopic rod A834, and the rear side of the pawl 835 is rotatably installed on the circular block 832. When the transmission rack plate 82 moves upward, the circular block 832 can be rotated by setting the pawl 835 and the ratchet groove 831.

[0029] The outer movable sleeve of the limiting telescopic rod A834 is provided with a spring A8341, and the two ends of the spring A8341 are respectively fixedly mounted on the pawl 835 and the fixed block 833. By setting the spring A8341, the pawl 835 can be tightly fitted with the ratchet groove 831, thereby enabling the circular block 832 to rotate.

[0030] Specifically, the electric telescopic rod 4 is started through the control panel 12, and the electric telescopic rod 4 moves downward. Through the connecting block 5 fixed at the end of the electric telescopic rod 4, the upper mold body 6 fixed on the connecting block 5 is brought into contact with the lower mold body 7, thereby pre-punching the raw material. When the connecting block 5 moves upward, the transmission rack plate 82 fixed on the cross bar 81 is connected to the lower cross bar 81, so that the transmission rack plate 82 fixed on the cross bar 81 can move upward, thereby rotating the rotating gear 83 meshing therewith, and in the process of rotation, the gear 83 fixed on the circular block 832 is rotated. The fixed block 833, as well as the limiting telescopic rod A834 and the spring A8341, make the pawl 835 tightly contact with the ratchet groove 831. When the rotating gear 83 rotates, the circular block 832 can be rotated, and then the connecting rod 23 fixed on the circular block 832 can be rotated. Through the action of the disc 24 fixed on the end of the connecting rod 23 and the block 25 fixed on the disc 24, the unwinding roller 26 can be rotated to unwind the raw material wound on the unwinding roller 26 without manual loading, thereby improving the pre-punching efficiency of the device.

[0031] Embodiment 2:

[0032] See also Figure 1 , Figure 2 and Figure 5 The bottom of the base 1 is fixedly installed with support legs 11 near the four sides, the front side of the base 1 is fixedly installed with a control panel 12 near the middle position, the top of the base 1 is opened near one side with a rectangular opening A13 (the transmission rack plate 82 can pass through the inner cavity of the rectangular opening A13 when moving downward) and the top of the base 1 is opened near the middle position with a rectangular opening B14 (the supporting roller 94 passes through the rectangular opening B14).

[0033] The supporting assembly 9 includes an L-shaped plate D91 fixedly installed at the bottom of the base 1 near the middle position and a limiting telescopic rod B92 fixedly installed at the top of the inner cavity of the L-shaped plate D91 near the front and rear sides. The ends of the limiting telescopic rod B92 are jointly fixedly installed with a U-shaped plate 93. The opposite side of the U-shaped plate 93 is rotatably connected with a supporting roller 94, which can support the raw materials placed on the supporting roller 94 to facilitate the transportation of the raw materials. It is parallel to the lower mold body 7 and fits the surface of the lower mold body 7.

[0034] The outer movable sleeve of the limiting telescopic rod B92 is provided with a spring B921, and the top and bottom ends of the spring B921 are respectively fixedly mounted on the L-shaped plate D91 and the U-shaped plate 93, which can have a buffering effect on the raw materials to be pre-punched when pre-punching the raw materials, avoid bending of the raw materials, and improve the pre-punching effect.

[0035] An L-shaped plate A21 is fixedly installed on the front side of the base 1 near one side, and a threaded rod 22 is movably penetrated through the front side of the L-shaped plate A21 (a screw hole is opened on the front side of the L-shaped plate A21, and the threaded rod 22 is movably penetrated through the inner cavity of the screw hole) a hand wheel is fixedly installed on the end of the threaded rod 22, the end of the threaded rod 22 is rotatably connected to the fixed plate 2, and the bottom of the fixed plate 2 is movably connected to the base 1, a connecting rod 23 is movably penetrated through the opposite side of the fixed plate 2, and the end of the connecting rod 23 located on the rear side is fixedly connected to the circular block 832, a disc 24 is fixedly installed on the opposite end of the connecting rod 23, and a square 25 is fixedly installed on the end of the disc 24, and a reel 26 is provided on the opposite side of the fixed plate 2, and a square groove 27 is opened on the side away from the reel 26, and the square blocks 25 are respectively inserted in the inner cavities of adjacent square grooves 27, so that the reel 26 can be easily installed or replaced.

[0036] Specifically, the unwinding roller 26 is placed between the two fixed plates 2, so that the block 25 located on the rear side is inserted into the inner cavity of the square groove 27, and then the hand wheel is rotated to rotate the threaded rod 22 fixed on the hand wheel. The fixed plate 2 connected to the threaded rod 22 is rotated to slide on the top of the base 1, so that the block 25 located on the front side is inserted into the inner cavity of the adjacent square groove 27, so that the unwinding roller 26 is installed conveniently, and one end of the raw material wound on the unwinding roller 26 is placed on the top of the lower mold body 7, and the raw material is placed on the supporting roller 94, so that the raw material can be placed parallel to the lower mold body 7 during stamping, thereby improving the stamping effect of the device.

[0037] In summary: by placing the unwinding roller 26 between the two fixed plates 2, the block 25 located on the rear side is inserted into the inner cavity of the square groove 27, and then the hand wheel is rotated to rotate the threaded rod 22 fixed on the hand wheel, and the fixed plate 2 connected to the threaded rod 22 is rotated to slide on the top of the base 1, so that the block 25 located on the front side is inserted into the inner cavity of the adjacent square groove 27, so as to facilitate the installation of the unwinding roller 26, and place one end of the raw material wound on the unwinding roller 26 on the top of the lower mold body 7, and start the electric telescopic rod 4 through the control panel 12, and the electric telescopic rod 4 moves downward, and through the connecting block 5 fixed at the end of the electric telescopic rod 4, the upper mold body 6 fixed on the connecting block 5 is in contact with the lower mold body 7, so as to pre-punch the raw material, and when the connecting block 5 moves upward, it can be connected by the cross bar 81 fixed on the connecting block 5, so that the upper mold body 6 fixed on the cross bar 81 can be connected to the lower mold body 7. The transmission rack plate 82 on the rod 81 moves upward, thereby rotating the rotating gear 83 meshing therewith, and during the rotation process, the fixed block 833 fixed on the circular block 832, and the limit telescopic rod A834 and the spring A8341 make the pawl 835 tightly contact with the ratchet groove 831. When the rotating gear 83 rotates, the circular block 832 can be rotated, and then the connecting rod 23 fixed on the circular block 832 can be rotated. Under the action of the disc 24 fixed at the end of the connecting rod 23 and the block 25 fixed on the disc 24, the unwinding roller 26 can be rotated to unwind the raw material wound on the unwinding roller 26. There is no need for manual loading, which improves the pre-punching efficiency of the device. The raw material is placed on the supporting roller 94, so that the raw material can be placed parallel to the lower mold body 7 during stamping, thereby improving the stamping effect of the device.

[0038] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.

[0039] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. An industrial chain pre-punching die, comprising a base (1), characterized in that: Two fixing plates (2) are arranged near one side of the top of the base (1); the fixing plate (2) located at the rear side is fixedly connected to the base (1); an L-shaped plate B (3) is fixedly installed near the middle of the top of the base (1); an electric telescopic rod (4) is fixedly installed at the bottom of the L-shaped plate B (3); a connecting block (5) is fixedly installed at the bottom end of the electric telescopic rod (4); an upper mold body (6) is fixedly installed at the bottom of the connecting block (5); a lower mold body (7) is fixedly installed near the middle of the top of the base (1); a transmission assembly (8) is arranged near one side of the top of the base (1); and a support assembly (9) is arranged near the middle of the bottom of the base (1); The transmission assembly (8) comprises a cross bar (81) fixedly mounted on the connecting block (5); a transmission rack plate (82) is fixedly mounted on the end of the cross bar (81); a rotating gear (83) is meshed with one side of the transmission rack plate (82) near the bottom; a round tube (84) is fixedly mounted on the rear end of the rotating gear (83); an L-shaped plate C (85) is fixedly mounted on the rear side of the rear fixed plate (2) near the top; and the rear end of the round tube (84) is rotatably mounted on the L-shaped plate C (85).

2. The industrial chain pre-punching die according to claim 1, characterized in that: A ratchet groove (831) is provided on the front side of the rotating gear (83), a circular block (832) is provided in the inner cavity of the ratchet groove (831), a fixed block (833) is fixedly installed on the front side of the circular block (832) near the top, a limited telescopic rod A (834) is hingedly connected to one side of the fixed block (833), a ratchet pawl (835) is hingedly connected to the end of the limited telescopic rod A (834), and the rear side of the ratchet pawl (835) is rotatably installed on the circular block (832).

3. The industrial chain pre-punching die according to claim 2, characterized in that: The outer peripheral movable sleeve of the position-limiting telescopic rod A (834) is provided with a spring A (8341), and the two ends of the spring A (8341) are respectively fixedly mounted on the pawl (835) and the fixed block (833).

4. The industrial chain pre-punching die according to claim 1, characterized in that: The bottom of the base (1) is fixedly mounted with support legs (11) near all four sides, the front side of the base (1) is fixedly mounted with a control panel (12) near the middle, the top of the base (1) is provided with a rectangular opening A (13) near one side, and the top of the base (1) is provided with a rectangular opening B (14) near the middle.

5. The industrial chain pre-punching die according to claim 1, characterized in that: The support assembly (9) comprises an L-shaped plate D (91) fixedly mounted at the bottom of the base (1) near the middle position and a limiting telescopic rod B (92) fixedly mounted at the top of the inner cavity of the L-shaped plate D (91) near the front and rear sides, the ends of the limiting telescopic rod B (92) being fixedly mounted with a U-shaped plate (93), and the opposite side of the U-shaped plate (93) being rotatably connected with a supporting roller (94).

6. The industrial chain pre-punching die according to claim 5, characterized in that: The outer peripheral movable sleeve of the position-limiting telescopic rod B (92) is provided with a spring B (921), and the top end and the bottom end of the spring B (921) are respectively fixedly mounted on the L-shaped plate D (91) and the U-shaped plate (93).

7. The industrial chain pre-punching die according to claim 2, characterized in that: An L-shaped plate A (21) is fixedly installed near one side of the front side of the base (1), a threaded rod (22) is movably inserted through the front side of the L-shaped plate A (21), a hand-cranked wheel is fixedly installed at the end of the threaded rod (22), the end of the threaded rod (22) is rotatably connected to the fixed plate (2), and the bottom of the fixed plate (2) is movably connected to the base (1), a connecting rod (23) is movably inserted through the opposite side of the fixed plate (2), the end of the connecting rod (23) located at the rear side is fixedly connected to the circular block (832), a circular disk (24) is fixedly installed at the opposite end of the connecting rod (23), a square block (25) is fixedly installed at the end of the circular disk (24), a reeling roller (26) is provided on the opposite side of the fixed plate (2), a square groove (27) is provided on the side away from the reeling roller (26), and the square blocks (25) are respectively inserted into the inner cavities of adjacent square grooves (27).

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