Winding device for steel wire reinforced hose
By designing the winding mechanism and maintenance mechanism of the winding device, the problems of low efficiency of traditional winding wire process and high cost of equipment replacement are solved, convenient adjustment and real-time cleaning are achieved, and production efficiency and equipment service life are improved.
Patent Information
- Application Number
- CN202421102468.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-21
- Publication Date
- 2024-12-27
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
The traditional winding wire process mainly relies on hand, has low efficiency, and different equipment is required to be used according to different winding sizes, resulting in higher costs.
A winding device for steel wire reinforcement hose is designed, including a winding machine, a turntable, an installation column, a winding mechanism and a maintenance mechanism. The winding specifications are easily adjusted through molding molds, wire sleeves, limit grooves, fan blocks, and movable plates. Clean the wire in real time and facilitate equipment replacement and cleaning.
It improves the efficiency of winding steel wire, reduces the cost of equipment replacement, ensures production quality, and extends the service life of cleaning equipment.
Smart Images
Figure CN222242403U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of steel wire hose processing, in particular to a winding device for a steel wire reinforced hose. Background Art
[0002] The steel wire hose is mainly composed of an inner rubber layer, a middle rubber layer, 2 or 4 or 6 layers of steel wire winding reinforcement layer and an outer rubber layer. The inner rubber layer allows the conveying medium to withstand pressure and protects the steel wire from erosion. The outer rubber layer protects the steel wire from damage. The steel wire layer is a skeleton material that plays a reinforcing role.
[0003] The above device has the following defects. In the production process of hydraulic hose, the efficiency of winding steel wire plays a decisive role in the overall production efficiency. The traditional process of winding steel wire mainly relies on manual winding, which is relatively inefficient, and different winding equipment needs to be used according to different winding sizes, which is costly. Therefore, improvements are made. Utility Model Content
[0004] In view of the deficiencies in the prior art, the utility model provides a winding device for a steel wire reinforced hose, which solves the problem mentioned in the above background technology that the traditional steel wire winding process mainly relies on manual winding, the efficiency is relatively low, and different winding equipment needs to be used according to different winding sizes, which results in high costs.
[0005] To achieve the above objectives, the utility model is implemented through the following technical solutions: a winding device for a steel wire reinforced hose, including a winding machine, a turntable is provided on the winding machine, a mounting column is provided on the turntable, a winding mechanism is provided on the mounting column, and a maintenance mechanism is provided on the winding machine. The winding mechanism includes a forming mold slidably connected to the side outer wall of the mounting column, a limiting groove is provided on the top outer wall of the mounting column, a fan-shaped block is slidably connected to the side inner wall of the limiting groove, a bolt is threadedly connected to the top inner wall of the mounting column, and a movable plate is fixedly connected to the top of the bolt.
[0006] Preferably, the maintenance mechanism includes a fixed frame, which is fixedly connected to the top outer wall of the winding machine, the left inner wall of the fixed frame is slidably connected to a storage rack, the top inner wall of the storage rack is slidably connected to a cleaning sponge, the bottom outer wall of the fixed frame is slidably connected to a triangular plate, and the bottom outer wall of the triangular plate is fixedly connected to a telescopic spring.
[0007] Preferably, a steel wire sleeve is fixedly connected to the side outer wall of the forming mold, and a wear-resistant pad is fixedly connected to the side inner wall of the steel wire sleeve.
[0008] Preferably, there are two fan-shaped blocks, and the two fan-shaped blocks are respectively fixedly connected to the side inner walls of the forming mold.
[0009] Preferably, an indication mark is provided on the top outer wall of the movable plate, and an anti-slip pad is fixedly connected to the side outer wall of the movable plate.
[0010] Preferably, an anti-wear pad is fixedly connected to the top outer wall of the triangular plate, and the triangular plate is slidably connected to the bottom outer wall of the storage rack.
[0011] Preferably, one end of the telescopic spring away from the triangular plate is fixedly connected to the bottom inner wall of the fixing frame, and a paddle is fixedly connected to the front outer wall of the triangular plate.
[0012] Preferably, the turntable is rotatably connected to the top inner wall of the winding machine via a bearing, and the mounting column is fixedly connected to the top outer wall of the turntable.
[0013] The utility model has the following beneficial effects:
[0014] 1. In the utility model, through the forming mold, wire sleeve, limit groove, fan-shaped block, movable plate and other structures, the winding of the hose is conveniently adjusted according to the steel wire of different specifications, and the process of winding the steel wire mainly relies on manual winding, which is relatively inefficient. In addition, the mold of the winding equipment is conveniently replaced, which improves the traditional winding process that different winding equipment needs to be used for different winding sizes, which is costly.
[0015] 2. In the utility model, by means of structures such as a fixing frame, a storage rack, a triangular plate, and a cleaning sponge, the steel wire can be wiped and cleaned in real time when the steel wire reinforced hose is wound, so as to prevent dust and stains from affecting the production quality of the steel wire reinforced hose. At the same time, it is convenient to replace and clean the cleaning equipment, and prevent the aging of the cleaning sponge due to long-term use, which leads to a decrease in cleaning ability. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 This is a front view of a winding device for a steel wire reinforced hose proposed by the utility model;
[0017] Figure 2 A schematic diagram of a winding mechanism of a winding device for a steel wire reinforced hose proposed in the utility model;
[0018] Figure 3 A winding device maintenance mechanism for a steel wire reinforced hose proposed in the utility model Figure 1 ;
[0019] Figure 4 A winding device maintenance mechanism for a steel wire reinforced hose proposed in the utility model Figure 2 .
[0020] Legend:
[0021] 1. Winding machine; 2. Turntable; 3. Mounting column; 4. Winding mechanism; 41. Forming mold; 42. Wire sleeve; 43. Limiting groove; 44. Fan-shaped block; 45. Bolt; 46. Movable plate; 5. Maintenance mechanism; 51. Fixed frame; 52. Storage rack; 53. Cleaning sponge; 54. Triangle plate; 55. Telescopic spring; 56. Pick. DETAILED DESCRIPTION
[0022] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0023] See also Figure 1-Figure 3 The utility model provides a winding device for a steel wire reinforced hose, including a winding machine 1, which drives a turntable 2 to rotate and adjust the speed by setting the winding machine 1. A turntable 2 is arranged on the winding machine 1, and a mounting column 3 is arranged on the turntable 2. The mounting column 3 is driven to rotate horizontally by setting the turntable 2. A winding mechanism 4 is arranged on the mounting column 3. A maintenance mechanism 5 is arranged on the winding machine 1. The winding mechanism 4 includes a forming mold 41 that is slidably connected to the side outer wall of the mounting column 3. By setting the forming mold 41, it is convenient to replace the steel wire reinforced hose according to the size of the different production, thereby improving the low manual efficiency and the cost of replacing different winding equipment. A limiting groove 43 is provided on the top outer wall of the mounting column 3, and a fan-shaped block 44 is slidably connected to the side inner wall of the limiting groove 43. The fan-shaped block 44 is limited by setting the limiting groove 43. A bolt 45 is threadedly connected to the top inner wall of the mounting column 3, and a movable plate 46 is fixedly connected to the top of the bolt 45. The bolt 45 cooperates with the movable plate 46 to fix the fan-shaped block 44.
[0024] See also Figure 2 The side outer wall of the forming mold 41 is fixedly connected with a wire sleeve 42, and the side inner wall of the wire sleeve 42 is fixedly connected with a wear-resistant pad. The wire sleeve 42 is provided to fix one end of the steel wire. There are two fan-shaped blocks 44, which are respectively fixedly connected to the side inner walls of the forming mold 41. The forming mold 41 is clamped by setting the fan-shaped blocks 44. An indicator mark is provided on the top outer wall of the movable plate 46. By setting the indicator mark, the personnel are reminded to rotate the direction of the movable plate 46. The side outer wall of the movable plate 46 is fixedly connected with an anti-slip pad. The turntable 2 is rotatably connected to the top inner wall of the winding machine 1 through a bearing. The mounting column 3 is fixedly connected to the top outer wall of the turntable 2. The mounting column 3 is provided to facilitate the replacement of molding molds 41 of different sizes.
[0025] See also Figure 3-Figure 4 The maintenance mechanism 5 includes a fixed frame 51, which is fixedly connected to the top outer wall of the winding machine 1. The left inner wall of the fixed frame 51 is slidably connected with a storage rack 52. The storage rack 52 is provided to facilitate the disassembly and assembly of a cleaning sponge 53. The top inner wall of the storage rack 52 is slidably connected with a cleaning sponge 53. By providing the cleaning sponge 53, the stains and dust remaining on the steel wire can be wiped and cleaned. The bottom outer wall of the fixed frame 51 is slidably connected with a triangular plate 54. The bottom outer wall of the triangular plate 54 is fixedly connected with a telescopic spring 5 5. By setting a telescopic spring 55, the triangle plate 54 returns to its initial position after the extrusion is completed. The top outer wall of the triangle plate 54 is fixedly connected with an anti-wear pad. The triangle plate 54 is slidably connected to the bottom outer wall of the storage rack 52. The storage rack 52 is clamped and fixed by setting the triangle plate 54. One end of the telescopic spring 55 away from the triangle plate 54 is fixedly connected to the bottom inner wall of the fixing frame 51. The front outer wall of the triangle plate 54 is fixedly connected with a paddle 56. By setting the paddle 56, it is convenient for people to pull the triangle plate 54 to move.
[0026] Working principle: by turning on the winding machine 1, the turntable 2 rotates, the rotation of the turntable 2 drives the installation column 3 to rotate, the rotation of the installation column 3 drives the fan-shaped block 44 to rotate, the rotation of the fan-shaped block 44 drives the forming mold 41 to rotate, and one end of the steel wire is wound around the steel wire sleeve 42. When it rotates, the steel wire processing hose is wound and formed, and the bolt 45 is rotated by rotating the movable plate 46. At the same time, the movable plate 46 rotates to disengage from the fan-shaped block 44, and then the forming mold 41 is pulled away from the mounting column 3. According to the specifications of the steel wire reinforced hose of different production sizes, different forming molds 41 are installed for winding processing, and the steel wire passes through the fixing frame 51 and the cleaning sponge 53 on the storage rack 52. The steel wire is wiped and cleaned in real time when it is wound. After the winding process is completed, the triangular plate 54 is moved by pulling the paddle 56, and the triangular plate 54 moves to squeeze the telescopic spring 55, and then the storage rack 52 is pulled to take out the cleaning sponge 53 for cleaning and replacement.
[0027] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. A winding device for a steel wire reinforced hose, comprising a winding machine (1), characterized in that: The winding machine (1) is provided with a turntable (2), the turntable (2) is provided with a mounting column (3), the mounting column (3) is provided with a winding mechanism (4), the winding machine (1) is provided with a maintenance mechanism (5), the winding mechanism (4) comprises a forming mold (41) slidably connected to the side outer wall of the mounting column (3), the top outer wall of the mounting column (3) is provided with a limiting groove (43), the side inner wall of the limiting groove (43) is slidably connected with a fan-shaped block (44), the top inner wall of the mounting column (3) is threadedly connected with a bolt (45), and the top of the bolt (45) is fixedly connected with a movable plate (46).
2. A winding device for a steel wire reinforced hose according to claim 1, characterized in that: The maintenance mechanism (5) comprises a fixed frame (51), the fixed frame (51) is fixedly connected to the top outer wall of the winding machine (1), the left inner wall of the fixed frame (51) is slidably connected to a storage rack (52), the top inner wall of the storage rack (52) is slidably connected to a cleaning sponge (53), the bottom outer wall of the fixed frame (51) is slidably connected to a triangular plate (54), and the bottom outer wall of the triangular plate (54) is fixedly connected to a telescopic spring (55).
3. A winding device for a steel wire reinforced hose according to claim 1, characterized in that: A steel wire sleeve (42) is fixedly connected to the outer side wall of the molding die (41), and a wear-resistant pad is fixedly connected to the inner side wall of the steel wire sleeve (42).
4. A winding device for a steel wire reinforced hose according to claim 1, characterized in that: There are two sector blocks (44) in total, and the two sector blocks (44) are respectively fixedly connected to the side inner walls of the forming mold (41).
5. The winding device for a steel wire reinforced hose according to claim 1, characterized in that: An indication mark is provided on the top outer wall of the movable plate (46), and an anti-slip pad is fixedly connected to the side outer wall of the movable plate (46).
6. A winding device for a steel wire reinforced hose according to claim 2, characterized in that: The top outer wall of the triangular plate (54) is fixedly connected with an anti-wear pad, and the triangular plate (54) is slidably connected to the bottom outer wall of the storage rack (52).
7. A winding device for a steel wire reinforced hose according to claim 2, characterized in that: One end of the telescopic spring (55) away from the triangular plate (54) is fixedly connected to the bottom inner wall of the fixing frame (51), and a paddle (56) is fixedly connected to the front outer wall of the triangular plate (54).
8. The winding device for a steel wire reinforced hose according to claim 1, characterized in that: The turntable (2) is rotatably connected to the top inner wall of the winding machine (1) via a bearing, and the mounting column (3) is fixedly connected to the top outer wall of the turntable (2).