Die casting device for low-pressure gravity casting machine shell
By designing a low-pressure gravity casting shell die-casting device with movable mounting plates and lifting cores, the problem that the prior art cannot adapt to the production of shells with different wall thicknesses is solved, and flexible adaptability to wall thickness and material forming efficiency are achieved.
Patent Information
- Application Number
- CN202323518046.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2023-12-21
- Publication Date
- 2024-12-27
- Estimated Expiration
- 2033-12-21
AI Technical Summary
Existing low-pressure casting devices cannot be used to produce shells of different wall thicknesses, because the cavity and core size are fixed and cannot be adjusted to meet the needs of different wall thicknesses.
A die-casting device for a low-pressure gravity casting housing is designed, including a mounting frame, a heating furnace, a lifting core and a movable mounting plate. The position of the mounting plate is adjusted by controlling components (rotating motor, rotating screw and sliding block) to form a A cavity of suitable size and a lift cylinder is used to achieve a core drop to form a material.
The production adaptability to housings with different wall thicknesses is achieved, material waste is reduced, and the heating and cooling process management is facilitated through the fixed components of magnetic blocks.
Smart Images
Figure CN222242590U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of low-pressure casting equipment, in particular to a die-casting device for a low-pressure gravity casting casing. Background Art
[0002] The casing is mainly shaped by low-pressure gravity casting technology during production. The die-casting device used for low-pressure casting of the casing adopts an automated mechanical structure to replace manual labor to realize the pressing and separation process of the mold. It has a high degree of automation and can reduce the safety hazards caused by manual operation. It is widely used in the casing production process.
[0003] The existing low-pressure casting device mainly includes a heating system, a cavity and a core that are adapted to each other, a lifting device for controlling the lifting of the core, and a cooling system for cooling the casing after die casting. However, the sizes of the existing core and cavity are usually fixed in order to produce casings with uniform wall thickness, and cannot be applied to the production of casings with different wall thicknesses. Utility Model Content
[0004] Based on the technical problems existing in the above-mentioned prior art, the present application provides a die-casting device for low-pressure gravity casting casings, which can be suitable for producing casings with different wall thicknesses.
[0005] The present application provides a low-pressure gravity casting housing die-casting device that adopts the following technical solution:
[0006] A die-casting device for a low-pressure gravity casting casing comprises a mounting frame, a heating furnace arranged on the mounting frame, a core arranged on the mounting frame for lifting and lowering, and a plurality of mounting plates arranged on the mounting frame, and a plurality of control components for controlling the movement of the mounting plates, wherein a support plate is provided on the mounting frame, the support plate is located between the core and the heating furnace, a plurality of the mounting plates are slidably arranged on the support plate, a plurality of the mounting plates are mutually supported to form a cavity, and the control components and the mounting plates are arranged correspondingly.
[0007] Furthermore, the control assembly includes a rotating motor, a rotating screw and a sliding block, the output shaft of the rotating motor is coaxially fixed with the rotating screw, the rotating screw passes through the sliding block and is threadedly connected to the sliding block, and the sliding block is connected to the corresponding mounting plate.
[0008] Furthermore, the mounting frame is provided with a sliding protrusion, the bottom end of the heating furnace is provided with a sliding groove matched with the sliding protrusion, and the heating furnace is slidably arranged on the mounting frame.
[0009] Furthermore, the die-casting device of the low-pressure gravity casting casing also includes a fixing component for fixing the heating furnace, the fixing component includes a connecting pipe connecting the support plate and the heating furnace, and a first magnetic block arranged on the connecting pipe and a second magnetic block arranged on the heating furnace, the first magnetic block and the second magnetic block attract each other.
[0010] Furthermore, the mounting frame is also provided with a lifting cylinder for controlling the lifting of the core, and the piston rod of the lifting cylinder is connected to the core.
[0011] Furthermore, a plurality of ash receiving grooves are provided on the mounting frame.
[0012] The beneficial effects of the utility model are as follows: a die-casting device for a low-pressure gravity casting casing is provided, comprising a mounting frame, a heating furnace arranged on the mounting frame, a core arranged on the mounting frame for lifting and lowering, and a plurality of mounting plates arranged on the mounting frame, and a plurality of control components for controlling the movement of the mounting plates, wherein the mounting frame is provided with a support plate, the support plate is located between the core and the heating furnace, a plurality of the mounting plates are slidably arranged on the support plate, a plurality of the mounting plates abut against each other to form a cavity, and the control components and the mounting plates are arranged correspondingly. When it is necessary to adapt to the production of casings with different wall thicknesses, the corresponding control components are started to drive the corresponding mounting plates to move until a cavity of a suitable size is formed. Then the material is placed in the cavity surrounded by a plurality of mounting plates abutting against each other, and then the lifting cylinder is started, and the piston rod of the lifting cylinder drives the core down until the material in the cavity is pressed into shape. In this way, a casing suitable for the production of different wall thicknesses can be achieved. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] Figure 1 It is a schematic diagram of the overall structure of a die-casting device for a low-pressure gravity casting casing in an embodiment of the present application.
[0014] Figure 2 yes Figure 1 An exploded view of the die casting device for a low-pressure gravity casting casing is shown.
[0015] Explanation of the reference numerals in the accompanying drawings: 1. Mounting frame; 11. Support plate; 12. Sliding protrusion; 13. Lifting cylinder; 14. Ash receiving trough; 2. Heating furnace; 21. Sliding groove; 3. Core; 4. Mounting plate; 41. Cavity; 5. Control assembly; 51. Rotating motor; 52. Rotating screw; 53. Sliding block; 6. Fixing assembly; 61. Connecting pipe; 62. First magnetic block; 63. Second magnetic block. DETAILED DESCRIPTION
[0016] Now the utility model is further described in detail with reference to the accompanying drawings. These drawings are simplified schematic diagrams, which only illustrate the basic structure of the utility model in a schematic manner, and therefore only show the components related to the utility model.
[0017] The utility model of the application discloses a die-casting device for a low-pressure gravity casting casing.
[0018] Reference Figure 1-2 The die-casting device of the low-pressure gravity casting casing includes a mounting frame 1, a heating furnace 2 arranged on the mounting frame 1, a core 3 arranged on the mounting frame 1 for lifting and lowering, a plurality of mounting plates 4 arranged on the mounting frame 1, and a plurality of control components 5 for controlling the movement of the mounting plates 4.
[0019] The mounting frame 1 is provided with a support plate 11, the support plate 11 is located between the core 3 and the heating furnace 2, a plurality of mounting plates 4 are slidably arranged on the support plate 11, a plurality of mounting plates 4 are mutually supported to form a cavity 41, and the control assembly 5 is correspondingly arranged with the mounting plate 4. Specifically, in this embodiment, four mounting plates 4 are provided, and four groups of control assemblies 5 are provided.
[0020] The mounting frame 1 is also provided with a sliding protrusion 12, and the bottom end of the heating furnace 2 is provided with a sliding groove 21 adapted to the sliding protrusion 12, and the heating furnace 2 is slidably arranged on the mounting frame 1. Specifically, in this embodiment, the cross-sections of the sliding protrusion 12 and the sliding groove 21 are both triangular.
[0021] The mounting frame 1 is also provided with a lifting cylinder 13 for controlling the lifting of the core 3, and the piston rod of the lifting cylinder 13 is connected to the core 3. Specifically, in this embodiment, the mounting frame 1 is provided with a round hole (not numbered in the figure) for passing the piston rod.
[0022] The mounting frame 1 is provided with a plurality of ash receiving grooves 14. Specifically, in this embodiment, the ash receiving grooves 14 are located below the support plate 11, and four ash receiving grooves 14 are provided, and the four ash receiving grooves 14 are respectively located around the support plate 11. When the housing is die-cast, the material overflowing from the gap between the core 3 and the cavity 41 surrounded by the plurality of mounting plates 4 flows into the ash receiving grooves 14 along the support plate 11, thereby collecting the overflowing material and reducing the waste of the material.
[0023] The control assembly 5 includes a rotating motor 51, a rotating screw 52 and a sliding block 53. The output shaft of the rotating motor 51 is coaxially fixed with the rotating screw 52. The rotating screw 52 passes through the sliding block 53 and is threadedly connected to the sliding block 53. The sliding block 53 is connected to the corresponding mounting plate 4.
[0024] The die casting device of the low-pressure gravity casting housing also includes a fixing assembly 6 for fixing the heating furnace 2, the fixing assembly 6 includes a connecting pipe 61 connecting the support plate 11 and the heating furnace 2, and a first magnetic block 62 arranged on the connecting pipe 61 and a second magnetic block 63 arranged on the heating furnace 2, the first magnetic block 62 and the second magnetic block 63 attract each other. Specifically, the mounting frame 1 is provided with a mounting hole (not numbered in the figure) for passing the connecting pipe 61.
[0025] When die casting is completed and cooling and demoulding are required, force is applied to the heating furnace 2 so that the second magnetic block 63 on the heating furnace 2 is separated from the first magnetic block 62 on the connecting tube 61, thereby stopping the heating of the material and facilitating cooling and demoulding. When heating is required, the heating furnace 2 is slid along the sliding protrusion 12 on the mounting frame 1 until the second magnetic block 63 on the heating furnace 2 and the first magnetic block 62 on the connecting tube 61 attract each other, so that the heating furnace 2 and the connecting tube 61 are relatively fixed, so that the heating furnace 2 can heat the material in the cavity 41 surrounded by the plurality of mounting plates 4.
[0026] The implementation principle of the die-casting device for low-pressure gravity casting casing of the embodiment of the present application is as follows: when it is necessary to adapt to the production of casings with different wall thicknesses, start the corresponding rotating motor 51 to rotate the corresponding rotating screw 52, and then make the corresponding sliding block 53 drive the corresponding mounting plate 4 to move until a cavity 41 of suitable size is formed. Then put the material into the cavity 41 formed by a plurality of mounting plates 4 supporting each other, and then start the lifting cylinder 13, and the piston rod of the lifting cylinder 13 drives the core 3 to descend until the material in the pressing cavity 41 is formed. In this way, it is possible to achieve casings suitable for the production of different wall thicknesses.
[0027] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection, it can be a mechanical connection, it can be a direct connection, or it can be indirectly connected through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0028] It should be understood that the terms "length", "width", "up", "down", "front and back", "left and right", "vertical", "horizontal", "top", "bottom", "inside" and "outside" etc., indicating the orientation or position relationship, are based on the orientation or position relationship shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, and are not intended to indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present invention.
[0029] Based on the above ideal embodiments of the utility model, the relevant staff can make various changes and modifications without deviating from the technical concept of the utility model through the above description. The technical scope of the utility model is not limited to the content of the specification, and its technical scope must be determined according to the scope of the claims.
Claims
1. A die-casting device for low-pressure gravity casting housing, characterized in that: The invention comprises a mounting frame (1), a heating furnace (2) arranged on the mounting frame (1), a core (3) arranged on the mounting frame (1) for lifting and lowering, a plurality of mounting plates (4) arranged on the mounting frame (1), and a plurality of control components (5) for controlling the movement of the mounting plates (4); a support plate (11) is provided on the mounting frame (1), the support plate (11) is located between the core (3) and the heating furnace (2), a plurality of mounting plates (4) are slidably arranged on the support plate (11), a plurality of mounting plates (4) are mutually supported to form a cavity (41), and the control components (5) and the mounting plates (4) are arranged correspondingly.
2. The die-casting device for low-pressure gravity casting housing according to claim 1, characterized in that: The control assembly (5) comprises a rotating motor (51), a rotating screw (52) and a sliding block (53); the output shaft of the rotating motor (51) is coaxially fixed with the rotating screw (52); the rotating screw (52) passes through the sliding block (53) and is threadedly connected to the sliding block (53); and the sliding block (53) is connected to the corresponding mounting plate (4).
3. The die-casting device for low-pressure gravity casting housing according to claim 1, characterized in that: The mounting frame (1) is also provided with a sliding protrusion (12), the bottom end of the heating furnace (2) is provided with a sliding groove (21) adapted to the sliding protrusion (12), and the heating furnace (2) is slidably arranged on the mounting frame (1).
4. The die-casting device for low-pressure gravity casting housing according to claim 3, characterized in that: The die-casting device of the low-pressure gravity casting casing also includes a fixing component (6) for fixing the heating furnace (2), the fixing component (6) includes a connecting pipe (61) connecting the support plate (11) and the heating furnace (2), and a first magnetic block (62) arranged on the connecting pipe (61) and a second magnetic block (63) arranged on the heating furnace (2), the first magnetic block (62) and the second magnetic block (63) attract each other.
5. The die-casting device for low-pressure gravity casting housing according to claim 1, characterized in that: The mounting frame (1) is also provided with a lifting cylinder (13) for controlling the lifting of the core (3), and the piston rod of the lifting cylinder (13) is connected to the core (3).
6. The die-casting device for low-pressure gravity casting housing according to claim 1, characterized in that: The mounting frame (1) is provided with a plurality of ash receiving grooves (14).