Automobile roof mold facilitating edge cutting

By using a combination of elastic airbags and jet nozzles in the car roof mold to clean metal debris, and adjust the position of the cutting knife with ratchet and rotating rod, automatic debris cleaning is achieved, solving the problem of difficult timely cleaning of debris in the prior art. Improved the quality of edge cutting and the convenience of staff.

CN222242860UActive Publication Date: 2024-12-27CHANGSHU AOSHENG AUTOMOBILE MOULD CO LTD
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Patent Information

Application Number
CN202420826456.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-22
Publication Date
2024-12-27
Estimated Expiration
2034-04-22

AI Technical Summary

Technical Problem

During the cutting process of car ceilings, metal debris is difficult to clean in time and is easily pressed by hydraulic equipment on the surface of the ceiling, resulting in dents and reduced cutting quality, and the cleaning burden of staff is high.

Method used

A car ceiling mold is designed, using a combination of elastic airbags and jet nozzles. The airbags are squeezed through a block to spray out and clean up debris, and the cutting knife position is adjusted through ratchets and rotating rods, combining the through grooves and collection grooves to achieve crushing. Automatic cleaning of chips.

Benefits of technology

Effectively prevent debris from being pressed on the ceiling during the cutting process, improving the quality of cutting, reducing the cleaning burden of staff, and expanding the cutting range and flexibility of the cutting knife.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an automobile roof mould convenient for edge cutting, which belongs to the field of automobile roof processing, and comprises a mould body, a mould cavity is arranged at the top end of the mould body, a mounting groove is arranged at the top end of the mould body, and the mounting groove is arranged on one side of the mould cavity. A plurality of elastic air bags are fixedly connected into the mounting groove, one ends of the elastic air bags fixedly communicate with air nozzles, and the air nozzles are evenly distributed on one side of the inner wall of the mold groove. According to the scheme, the elastic air bag is arranged, and the elastic air bag is extruded through the pressing block during edge cutting, so that air in the elastic air bag is sprayed out from the air nozzle, metal chippings generated during edge cutting of the ceiling are cleaned, and the situation that the chippings are not cleaned in time and are pressed on the surface of the ceiling by hydraulic equipment in the multiple cutting processes are prevented; and finally, dents are generated, and the edge cutting quality is reduced.
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Description

Technical Field

[0001] The utility model relates to the field of automobile roof processing, and more specifically to an automobile roof mold which is convenient for trimming. Background Art

[0002] The car roof is a part of the car interior, which mainly plays the role of decoration, sound absorption, heat insulation, etc. During the production process of the car roof, the pressed car roof needs to be trimmed.

[0003] China Patent Authorization Announcement No.: CN211112867U, provides a workbench for trimming the ceiling fabric for vehicles. This patent drives the upper sample frame to rise and fall through a motor and a chain. After the trimming is completed, the motor drives the push plate to push the trimmed ceiling fabric onto the conveyor belt, reducing the labor intensity of workers and improving work efficiency.

[0004] In the existing technology, when trimming the car roof, it is inevitable that metal debris will be generated on the top surface of the car roof. These metal debris are often cleaned up by the staff after the trimming operation is completed. However, during the trimming process, these debris will be pressed on the top surface of the car roof by the hydraulic equipment used for trimming, thereby causing dents on the top surface of the car roof and reducing the quality of the trimming device. Utility Model Content

[0005] 1. Technical problems to be solved

[0006] In view of the problems existing in the prior art, the purpose of the utility model is to provide a car roof mold that is easy to trim, which can achieve the functions of timely cleaning of debris, wide trimming range and reducing the cleaning burden on staff.

[0007] 2. Technical solution

[0008] To solve the above problems, the utility model adopts the following technical solutions.

[0009] A car roof mold that is easy to trim, including a mold body, a mold groove is opened at the top of the mold body, a mounting groove is opened at the top of the mold body, the mounting groove is arranged on one side of the mold groove, a plurality of elastic air bags are fixedly connected inside the mounting groove, one end of the plurality of elastic air bags are fixedly connected to an air nozzle, and the plurality of air nozzles are distributed on one side of the inner wall of the mold groove.

[0010] Furthermore, slide grooves are provided on both sides of the mold body, and guide cylinders are provided on both sides of the mold body, and the two guide cylinders are slidably connected to the two slide grooves respectively.

[0011] Furthermore, the interiors of the two guide cylinders are fixedly connected with return springs, and the top ends of the two return springs are fixedly connected with mounting plates.

[0012] Furthermore, a pressing block is fixedly connected to the bottom end of one of the mounting plates, and the pressing block is slidably connected to the mounting groove.

[0013] Furthermore, a through groove is provided on the inner wall of the mold groove away from the air nozzle, a collecting groove is provided on the top of the mold body, the collecting groove and the mounting groove are symmetrically distributed on both sides of the mold groove, and the through groove is connected to the collecting groove.

[0014] Furthermore, two guide frames are fixedly connected between the two mounting plates, and ratchet belts are fixedly connected to the bottom ends of the inner walls of the two guide frames.

[0015] Furthermore, ratchets are arranged inside the two guide frames, and the two ratchets are respectively engaged with the two ratchet belts.

[0016] Furthermore, a rotating rod is fixedly connected between the two ratchets, and a cutting knife is rotatably connected to the outside of the rotating rod, and the cutting knife is arranged between the two guide frames.

[0017] 3. Beneficial effects

[0018] Compared with the prior art, the advantages of the present invention are:

[0019] (1) This solution provides an elastic airbag, and during trimming, a pressure block is used to squeeze the elastic airbag, so that the gas inside the elastic airbag is ejected from the air nozzle to clean up the metal debris generated during the trimming of the ceiling, thereby preventing the debris from being pressed against the surface of the ceiling by the hydraulic equipment during multiple cutting processes due to the lack of timely cleaning, which ultimately results in dents that reduce the trimming quality.

[0020] (2) This solution facilitates the staff to adjust the cutting position of the cutting knife by setting a ratchet and a rotating rod, and cooperating with a ratchet belt and a guide cylinder, thereby effectively improving the cutting range of the cutting knife, expanding the application range of the device, and improving the flexibility of the device during cutting.

[0021] (3) This solution provides a through groove and a collecting groove on the mold body. After the debris is blown away, it can enter the collecting groove through the through groove. The staff can clean the debris in the collecting groove after the trimming operation is completed, thereby reducing the cleaning burden of the staff and improving the convenience of the equipment. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] Figure 1 It is a three-dimensional structural schematic diagram of the utility model;

[0023] Figure 2It is a disassembled schematic diagram of some structures in the utility model;

[0024] Figure 3 It is a three-dimensional structural schematic diagram of part of the structure of the utility model;

[0025] Figure 4 For this utility model Figure 3 The enlarged schematic diagram of point A in the middle;

[0026] Figure 5 It is a three-dimensional structural schematic diagram of the ratchet, the rotating rod and the cutting knife in the utility model.

[0027] Description of the numbers in the figure:

[0028] 1. Mold body; 11. Mold groove; 12. Slide groove; 13. Mounting groove; 14. Through groove; 15. Collecting groove; 2. Elastic airbag; 21. Air nozzle; 3. Guide cylinder; 4. Return spring; 5. Mounting plate; 6. Press block; 7. Guide frame; 71. Ratchet belt; 8. Ratchet; 9. Rotating rod; 10. Cutting knife. DETAILED DESCRIPTION

[0029] The technical solutions in the embodiments of the utility model will be clearly and completely described below in conjunction with the drawings in the embodiments of the utility model; it is obvious that the described embodiments are only part of the embodiments of the utility model, rather than all of the embodiments, and all other embodiments obtained by ordinary technicians in this field based on the embodiments of the utility model without making creative work are within the scope of protection of the utility model.

[0030] In the description of the present invention, it should be noted that the terms "upper", "lower", "inner", "outer", "top / bottom" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific position, be constructed and operated in a specific position, and therefore cannot be understood as limiting the present invention. In addition, the terms "first" and "second" are used for descriptive purposes only, and cannot be understood as indicating or implying relative importance.

[0031] In the description of the present utility model, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "provided with", "set / connected", "connected", etc. should be understood in a broad sense. For example, "connected" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present utility model can be understood according to specific circumstances.

[0032] Embodiment 1:

[0033] See also Figure 1 - Figure 3 A car roof mold that is easy to trim, including a mold body 1, a mold groove 11 is opened at the top of the mold body 1, a mounting groove 13 is opened at the top of the mold body 1, the mounting groove 13 is arranged on one side of the mold groove 11, and a plurality of elastic air bags 2 are fixedly connected inside the mounting groove 13, one end of the plurality of elastic air bags 2 are fixedly connected to an air nozzle 21, and the plurality of air nozzles 21 are distributed on one side of the inner wall of the mold groove 11.

[0034] Slide grooves 12 are provided on both sides of the mold body 1 , and guide cylinders 3 are provided on both sides of the mold body 1 . The two guide cylinders 3 are slidably connected to the two slide grooves 12 respectively.

[0035] The interiors of the two guide cylinders 3 are fixedly connected with return springs 4 , and the top ends of the two return springs 4 are fixedly connected with mounting plates 5 .

[0036] A pressing block 6 is fixedly connected to the bottom end of one of the mounting plates 5 , and the pressing block 6 is slidably connected to the mounting groove 13 .

[0037] A through groove 14 is formed on the inner wall of the mold groove 11 away from the air nozzle 21 , and a collecting groove 15 is formed on the top of the mold body 1 . The collecting groove 15 and the mounting groove 13 are symmetrically distributed on both sides of the mold groove 11 , and the through groove 14 is connected to the collecting groove 15 .

[0038] The specific implementation process of this embodiment is as follows: the internal material of the elastic airbag 2 is elastic sponge. When the elastic airbag 2 is squeezed, the gas in the elastic sponge inside it will be released. After the squeezing force disappears, the elastic sponge will restore its original shape and re-absorb the gas. The elastic airbag 2 and the air nozzle 21 are connected through a connecting pipe, and the connecting pipe is arranged in the groove wall of the mold groove 11.

[0039] A hydraulic device is arranged above the mold body 1 to press the mounting plate 5 downward, and the pressing block 6 will press the elastic airbag 2 to eject the internal gas from the air nozzle 21, thereby blowing away the debris generated during cutting. The debris will be blown into the through groove 14 and finally fall into the collecting groove 15, so that the debris generated during cutting can be cleaned up in time to prevent the debris from being pressed on the surface of the ceiling by the hydraulic equipment during multiple cutting processes, eventually causing dents and reducing the cutting quality.

[0040] Embodiment 2:

[0041] See also Figure 1 , Figure 3 , Figure 4 and Figure 5Two guide frames 7 are fixedly connected between the two mounting plates 5 , and ratchet belts 71 are fixedly connected to the bottom ends of the inner walls of the two guide frames 7 .

[0042] Ratchet wheels 8 are disposed inside the two guide frames 7 , and the two ratchet wheels 8 are respectively meshed with two ratchet belts 71 .

[0043] A rotating rod 9 is fixedly connected between the ratchets 8 , and a cutting knife 10 is rotatably connected to the outside of the rotating rod 9 . The cutting knife 10 is arranged between the two guide frames 7 .

[0044] The specific implementation process of this embodiment is as follows: the ratchet 8 can rotate in the guide frame 7, and a handle or knob is installed at one end of the rotating rod 9, which can facilitate the staff to rotate the ratchet 8. When the rotating rod 9 rotates, the ratchet 8 will rotate along the ratchet belt 71 inside the guide frame 7. At this time, the rotating rod 9 drives the cutting knife 10 to move between the two guide frames 7, thereby changing the position of the cutting knife 10, making it convenient for the staff to adjust the position of the cutting knife 10, and cooperating with the slidable guide cylinder 3, the cutting range of the cutting knife 10 is enlarged, the application range of the device is expanded, and the flexibility of the device during cutting is improved.

[0045] The working principle of the utility model is as follows: the staff first places the ceiling that needs to be trimmed in the mold groove 11, and then twists the rotating rod 9 by hand to change the position of the cutting knife 10. After adjusting to the appropriate trimming position, the staff loosens the rotating rod 9, and the ratchet 8 and the ratchet belt 71 fix the position of the cutting knife 10 through the meshing self-locking effect. Then the staff slides the guide cylinder 3 to the appropriate trimming position and turns on the external hydraulic equipment. The external hydraulic equipment lowers the mounting plate 5, so that the cutting knife 10 performs trimming operation on the ceiling. During this process, the pressing block 6 squeezes the elastic airbag 2, and the internal gas of the elastic airbag 2 is ejected from the air nozzle 21, thereby blowing the debris generated during trimming into the through groove 14, and these debris will eventually fall into the collection groove 15. The staff needs to regularly clean the debris inside the collection groove 15.

[0046] The above is only a preferred specific implementation of the utility model; however, the protection scope of the utility model is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical solution and improved ideas of the utility model within the technical scope disclosed by the utility model, which should be included in the protection scope of the utility model.

Claims

1. A car roof mould which is convenient for trimming, comprising a mould body (1), characterized in that: A mold groove (11) is provided at the top of the mold body (1), and a mounting groove (13) is provided at the top of the mold body (1). The mounting groove (13) is arranged on one side of the mold groove (11), and a plurality of elastic air bags (2) are fixedly connected inside the mounting groove (13). One end of each of the elastic air bags (2) is fixedly connected to an air nozzle (21), and the air nozzles (21) are distributed on one side of the inner wall of the mold groove (11).

2. The automobile roof mold that is easy to trim according to claim 1, characterized in that: Slide grooves (12) are provided on both sides of the mold body (1), and guide cylinders (3) are provided on both sides of the mold body (1), and the two guide cylinders (3) are respectively slidably connected to the two slide grooves (12).

3. The automobile roof mold that is easy to trim according to claim 2, characterized in that: The interiors of the two guide cylinders (3) are fixedly connected with return springs (4), and the top ends of the two return springs (4) are fixedly connected with mounting plates (5).

4. The automobile roof mold that is easy to trim according to claim 3, characterized in that: A pressing block (6) is fixedly connected to the bottom end of one of the mounting plates (5), and the pressing block (6) is slidably connected to the mounting groove (13).

5. The automobile roof mold that is easy to trim according to claim 4, characterized in that: A through groove (14) is provided on the inner wall of the mold groove (11) away from the air nozzle (21), and a collecting groove (15) is provided on the top of the mold body (1). The collecting groove (15) and the mounting groove (13) are symmetrically distributed on both sides of the mold groove (11), and the through groove (14) is connected to the collecting groove (15).

6. The automobile roof mold that is easy to trim according to claim 3, characterized in that: Two guide frames (7) are fixedly connected between the two mounting plates (5), and ratchet belts (71) are fixedly connected to the bottom ends of the inner walls of the two guide frames (7).

7. The automobile roof mold that is easy to trim according to claim 6, characterized in that: Ratchet wheels (8) are arranged inside the two guide frames (7), and the two ratchet wheels (8) are respectively meshed with the two ratchet belts (71).

8. The automobile roof mold that is easy to trim according to claim 7, characterized in that: A rotating rod (9) is fixedly connected between the two ratchets (8), and a cutting knife (10) is rotatably connected to the outside of the rotating rod (9), and the cutting knife (10) is arranged between the two guide frames (7).