Positioning tool for machining barrel of double-screw extruder

By using bidirectional threaded rods and bevel gears during welding of twin-screw extruder barrels, the central deviation and flue gas pollution problems during welding are solved by combining negative pressure fan and filter system. , achieving efficient purification effect.

CN222243202UActive Publication Date: 2024-12-27南京力迅螺杆有限公司
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Patent Information

Application Number
CN202421048044.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-14
Publication Date
2024-12-27
Estimated Expiration
2034-05-14

AI Technical Summary

Technical Problem

The short cylinder of the traditional twin-screw extruder barrel is prone to central axis deviation during welding, and irritating flue gas pollution occurs during welding, affecting the environment and workers' health.

Method used

A positioning tool including a mounting base, a bidirectional threaded rod, a frame, a card plate, a support plate and a purification chamber is designed. The precision positioning of the barrel assembly is achieved through a bidirectional threaded rod and a bevel gear, and the negative installation is installed in the purification chamber. Pressurizer, fiber filter and activated carbon filter to absorb and purify welding flue gas.

Benefits of technology

The precise positioning of the barrel assembly and the center alignment during welding are achieved, and the particles and odors in the welding flue gas are effectively removed through the purification system to prevent environmental pollution.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a positioning tool for processing a double-screw extruder cylinder, which is applied to the field of positioning tools and comprises a mounting seat, a first two-way threaded rod is rotatably connected to the inside of the mounting seat through a bearing, and frame bodies are symmetrically arranged at the top of the first two-way threaded rod. The interior of the frame body is rotationally connected with a second two-way threaded rod through a bearing; the second bidirectional threaded rod is mounted on the frame body, when the machine barrel assembly is placed on the frame body, the rotating rod rotates to drive the second bidirectional threaded rod to rotate under the action of the two bevel gears, so that the machine barrel assembly is clamped at the centermost position of the frame body by the two clamping plates, the first bidirectional threaded rod is rotated, and the machine barrel assembly is clamped by the rotating rod. The distance between the two frame bodies can be shortened, so that the two machine barrel assemblies placed on the two frame bodies are close to each other, make contact with each other and are positioned, it is guaranteed that the center points of the two machine barrel assemblies are consistent during welding, and alignment of the machine barrel assemblies during welding is guaranteed.
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Description

Technical Field

[0001] The utility model relates to the field of positioning tooling, in particular to a positioning tooling for processing a barrel of a twin-screw extruder. Background Art

[0002] The twin-screw extruder is developed on the basis of the single-screw extruder. Due to its good feeding performance, mixing and plasticizing performance, exhaust performance, extrusion stability and other characteristics, it has been widely used in the molding processing of extruded products. At present, the barrel of the twin-screw extruder is an important component of the twin-screw extruder, and the barrel of the twin-screw extruder is generally welded together through multiple short barrels, and the traditional barrel needs to use positioning tooling when welding the short barrels. At present, there is no tooling specifically used for the splicing and welding of the short barrels of the barrel. Generally, two support frames are used to support the two short barrels. The tooling personnel move the support to drive the short barrel to splice with another short barrel. Although this kind of tooling can also achieve the function of supporting and fixing the short barrel, it is easy to have a slight deviation between the central axes of the two short barrels, resulting in serious wear of the barrel after welding and the screw after installation. At the same time, the traditional bracket lacks the structure of purifying the air. When welding, it will produce welding fumes. There are irritating gases in these welding fumes, which can easily pollute the surrounding environment and affect the respiratory tract of the staff. Utility Model Content

[0003] The utility model aims to provide a positioning tool for processing a barrel of a twin-screw extruder, which has the advantages of good positioning effect and smoke purification.

[0004] The above-mentioned technical purpose of the utility model is achieved through the following technical solutions: a positioning tool for processing a twin-screw extruder barrel, comprising a mounting seat, a first bidirectional threaded rod is rotatably connected to the interior of the mounting seat through a bearing, a frame is symmetrically arranged on the top of the first bidirectional threaded rod, a second bidirectional threaded rod is rotatably connected to the interior of the frame through a bearing, a clamping plate is symmetrically arranged on the top of the second bidirectional threaded rod, the two opposite sides of the frames are rotatably connected to a rotating rod through a bearing, support plates are symmetrically bolted to the mounting seat, purification chambers are installed on the opposite sides of the two support plates, a limiting seat is symmetrically inserted into the top of the purification chamber, an activated carbon filter and a fiber filter are respectively installed on the two limiting seats, a sleeve connected to the interior of the purification chamber is installed on the purification chamber, and a negative pressure fan is installed inside the sleeve through a fixing member.

[0005] By adopting the above technical scheme, the utility model installs a second bidirectional threaded rod on the frame, and when the barrel assembly is placed on the frame, the rotating rod rotates and drives the second bidirectional threaded rod to rotate under the action of two bevel gears, so that the two clamping plates clamp the barrel assembly at the center of the frame, and the first bidirectional threaded rod is rotated to shorten the distance between the two frames, so that the two barrel assemblies placed on the two frames are close to each other and contact and position, thereby ensuring that the center points of the two barrel assemblies are consistent when welding, and ensuring the alignment of the barrel assemblies when welding. A support plate is installed on the mounting seat, and a purification chamber is installed on the support plate, which cooperates with the negative pressure fan installed inside the sleeve. When the negative pressure fan is started, negative pressure suction is generated at the cover body to absorb the welding fume, and the smoke particles are filtered through the fiber filter and the odor in the smoke is purified through the activated carbon filter, so that the smoke discharged from the sleeve will not carry particles and odor, thereby preventing it from polluting the environment.

[0006] The utility model is further configured as follows: a first connection block slidably connected to a mounting seat is symmetrically threadedly connected to the surface of the first bidirectional threaded rod, and the top of the first connection block is bolted to the bottom of the frame.

[0007] By adopting the above technical solution, when the first bidirectional threaded rod rotates, it is convenient to drive the frame to move.

[0008] The utility model is further configured as follows: the surface of the second bidirectional threaded rod is symmetrically threadedly connected with a second connection block which is slidably connected to the frame, and the second connection block is bolted to the clamping plate.

[0009] By adopting the above technical solution, when the second bidirectional threaded rod rotates, it is convenient to drive the clamping plate to move.

[0010] The utility model is further configured as follows: a bevel gear is arranged inside the frame, the number of the bevel gears is two, the two bevel gears are meshed with each other, and the two bevel gears are respectively fixedly sleeved with the second bidirectional threaded rod and the rotating rod.

[0011] By adopting the above technical solution, when the rotating rod rotates, it is convenient to drive the second bidirectional threaded rod to rotate.

[0012] The utility model is further configured as follows: a slide block is symmetrically bolted to the bottom of the clamping plate, and a slide groove used in conjunction with the slide block is provided on the top of the frame.

[0013] The above technical solution is adopted to facilitate the sliding limit of the pallet.

[0014] The utility model is further configured as follows: wear-resistant pads are bonded to opposite sides of the two clamping plates, and a mounting block is bolted to the mounting seat.

[0015] The above technical solution is adopted to prevent the clamping plate from causing wear to the barrel assembly placed on the frame.

[0016] The utility model is further configured as follows: a cover body is installed on one side opposite to the two support plates, the cover body is communicated with the purification chamber, and a protective grille is installed inside the cover body.

[0017] The above technical solution is adopted to facilitate the absorption of welding fume.

[0018] The utility model is further configured as follows: a sealing gasket is fixedly sleeved on the surface of the limiting seat, and the sealing gasket is clamped with the plug-in slot on the top of the purification chamber.

[0019] By adopting the above technical solution, the sealing between the limit seat and the purification chamber is improved.

[0020] In summary, the utility model has the following beneficial effects:

[0021] 1. The utility model installs a second bidirectional threaded rod on the frame. When the barrel assembly is placed on the frame, the rotating rod rotates to drive the second bidirectional threaded rod to rotate under the action of two bevel gears, so that the two clamping plates clamp the barrel assembly at the center of the frame. The first bidirectional threaded rod is rotated to shorten the distance between the two frames, so that the two barrel assemblies placed on the two frames are close to each other for contact and positioning, ensuring that the center points of the two barrel assemblies are consistent when welding, and ensuring the alignment of the barrel assemblies when welding;

[0022] 2. The utility model has a support plate installed on the mounting seat, a purification chamber installed on the support plate, and cooperates with a negative pressure fan installed inside the sleeve. When the negative pressure fan is started, negative pressure suction is generated at the cover body to absorb the welding fume, and the smoke particles are filtered through the fiber filter and the odor in the smoke is purified through the activated carbon filter, so that the smoke discharged from the sleeve will not carry particles and odor, thereby preventing it from polluting the environment. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0024] Figure 2 It is a top sectional view of the structure of the frame in the utility model;

[0025] Figure 3 This utility model Figure 1 Enlarged view of point A in the middle;

[0026] Figure 4 It is a structural sectional view of the purification chamber in the utility model.

[0027] Figure numerals: 1. mounting seat; 2. first bidirectional threaded rod; 3. frame; 4. second bidirectional threaded rod; 5. clamping plate; 6. rotating rod; 7. support plate; 8. purification chamber; 9. limiting seat; 10. activated carbon filter; 11. fiber filter; 12. sleeve; 13. negative pressure fan; 14. first connecting block; 15. second connecting block; 16. bevel gear; 17. slider; 18. slide groove; 19. wear-resistant pad; 20. mounting block; 21. cover; 22. protective grille; 23. sealing pad. DETAILED DESCRIPTION

[0028] The utility model is further described in detail below in conjunction with the accompanying drawings.

[0029] Embodiment 1:

[0030] refer to Figure 1 , Figure 2 and Figure 3 , a positioning tool for processing a twin-screw extruder barrel, comprising a mounting seat 1, a first bidirectional threaded rod 2 is rotatably connected to the inside of the mounting seat 1 through a bearing, a frame 3 is symmetrically arranged on the top of the first bidirectional threaded rod 2, a second bidirectional threaded rod 4 is rotatably connected to the inside of the frame 3 through a bearing, a clamping plate 5 is symmetrically arranged on the top of the second bidirectional threaded rod 4, and a rotating rod 6 is rotatably connected to the opposite sides of the two frames 3 through a bearing. By installing the second bidirectional threaded rod 4 on the frame 3, when the barrel assembly is placed on the frame 3, the rotating rod 6 rotates and drives the second bidirectional threaded rod 4 to rotate under the action of two bevel gears 16, so that its two clamping plates 5 clamp the barrel assembly at the center of the frame 3, and rotating the first bidirectional threaded rod 2 can shorten the distance between the two frames 3, so that the two barrel assemblies placed on the two frames 3 are close to each other, contact and position, to ensure that the center points of the two barrel assemblies are consistent when welding, and to ensure the alignment of the barrel assemblies when welding.

[0031] refer to Figure 1 The surface of the first bidirectional threaded rod 2 is symmetrically threadedly connected with a first connecting block 14 that is slidably connected to the mounting seat 1. The top of the first connecting block 14 is bolted to the bottom of the frame 3. By setting the first connecting block 14, when the first bidirectional threaded rod 2 rotates, it is convenient to drive the frame 3 to move.

[0032] refer to Figure 1 and Figure 3 The surface of the second bidirectional threaded rod 4 is symmetrically threaded with a second connecting block 15 slidably connected to the frame 3, and the second connecting block 15 is bolted to the card plate 5. By setting the second connecting block 15, when the second bidirectional threaded rod 4 rotates, it is convenient to drive the card plate 5 to move.

[0033] refer to Figure 2A bevel gear 16 is arranged inside the frame 3. There are two bevel gears 16. The two bevel gears 16 are meshed with each other. The two bevel gears 16 are fixedly connected with the second bidirectional threaded rod 4 and the rotating rod 6 respectively. By setting the bevel gear 16, when the rotating rod 6 rotates, the second bidirectional threaded rod 4 is conveniently driven to rotate.

[0034] refer to Figure 1 and Figure 3 The bottom of the card plate 5 is symmetrically bolted with a slider 17, and the top of the frame 3 is provided with a slide groove 18 used in conjunction with the slider 17. By setting the slider 17 and the slide groove 18, it is convenient to slide and limit the card plate 5.

[0035] refer to Figure 1 and Figure 3 Wear-resistant pads 19 are bonded to opposite sides of the two clamping plates 5, and a mounting block 20 is bolted to the mounting seat 1. By arranging the wear-resistant pads 19 and the mounting block 20, the clamping plates 5 are prevented from causing wear to the barrel assembly placed on the frame 3.

[0036] Brief description of the use process: After the second bidirectional threaded rod 4 is installed on the frame 3, when the barrel assembly is placed on the frame 3, the rotating rod 6 rotates to drive the second bidirectional threaded rod 4 to rotate under the action of the two bevel gears 16, so that its two clamping plates 5 clamp the barrel assembly at the center of the frame 3. Rotating the first bidirectional threaded rod 2 can shorten the distance between the two frames 3, so that the two barrel assemblies placed on the two frames 3 are close to each other and contacted and positioned, ensuring that the center points of the two barrel assemblies are consistent when welding, and ensuring the alignment of the barrel assemblies when welding.

[0037] Embodiment 2:

[0038] refer to Figure 1 and Figure 4 , a positioning tool for processing a twin-screw extruder barrel, a mounting seat 1 is symmetrically bolted with a support plate 7, and a purification chamber 8 is installed on the opposite side of the two support plates 7. The top of the purification chamber 8 is symmetrically plugged with a limited seat 9, and an activated carbon filter screen 10 and a fiber filter screen 11 are respectively installed on the two limited seats 9. A sleeve 12 connected to the inside of the purification chamber 8 is installed on the purification chamber 8, and a negative pressure fan 13 is installed inside the sleeve 12 through a fixing member. By installing the support plate 7 on the mounting seat 1, the purification chamber 8 is installed on the support plate 7, and the negative pressure fan 13 installed inside the sleeve 12 is cooperated. When the negative pressure fan 13 is started, a negative pressure suction force is generated at the cover body 21 to absorb the welding fume, and the smoke particles are filtered through the fiber filter screen 11 and the odor in the smoke is purified by the activated carbon filter screen 10, so that the smoke discharged from the sleeve 12 will not carry particles and odor, thereby preventing it from causing pollution to the environment.

[0039] refer to Figure 1A cover body 21 is installed on the opposite side of the two support plates 7. The cover body 21 is connected to the purification chamber 8. A protective grille 22 is installed inside the cover body 21. By setting the cover body 21 and the protective grille 22, it is convenient to absorb the welding fume.

[0040] refer to Figure 4 A sealing gasket 23 is fixedly sleeved on the surface of the limiting seat 9, and the sealing gasket 23 is clamped with the plug-in groove at the top of the purification chamber 8. By providing the sealing gasket 23, the sealing between the limiting seat 9 and the purification chamber 8 is improved.

[0041] Brief description of the use process: a support plate 7 is installed on the mounting base 1, a purification chamber 8 is installed on the support plate 7, and a negative pressure fan 13 is installed inside the sleeve 12. When the negative pressure fan 13 is started, a negative pressure suction force is generated at the cover body 21 to absorb the welding fume, and the smoke particles are first filtered through the fiber filter 11, and then the odor in the smoke is purified through the activated carbon filter 10, so that the smoke discharged from the sleeve 12 will not carry particles and odors, so as to prevent it from polluting the environment.

[0042] This specific embodiment is merely an explanation of the present invention and is not a limitation of the present invention. After reading this specification, those skilled in the art may make non-creative modifications to the present embodiment as needed, but such modifications are protected by patent law as long as they are within the scope of the claims of the present invention.

Claims

1. A positioning tool for processing a twin-screw extruder barrel, comprising a mounting seat (1), characterized in that: The interior of the mounting seat (1) is rotatably connected to a first bidirectional threaded rod (2) via a bearing, a frame (3) is symmetrically arranged on the top of the first bidirectional threaded rod (2), a second bidirectional threaded rod (4) is rotatably connected to the interior of the frame (3) via a bearing, a clamping plate (5) is symmetrically arranged on the top of the second bidirectional threaded rod (4), and a rotating rod (6) is rotatably connected to the two opposite sides of the two frames (3) via a bearing, a support plate (7) is symmetrically bolted to the mounting seat (1), and a purification chamber (8) is installed on the opposite sides of the two support plates (7), and a limiting seat (9) is symmetrically inserted at the top of the purification chamber (8), and an activated carbon filter (10) and a fiber filter (11) are respectively installed on the two limiting seats (9), and a sleeve (12) connected to the interior of the purification chamber (8) is installed on the purification chamber (8), and a negative pressure fan (13) is installed inside the sleeve (12) via a fixing member.

2. A positioning tool for twin-screw extruder barrel processing according to claim 1, characterized in that: The surface of the first bidirectional threaded rod (2) is symmetrically threadedly connected to a first connection block (14) which is slidably connected to the mounting seat (1); the top of the first connection block (14) is bolted to the bottom of the frame (3).

3. The positioning tool for twin-screw extruder barrel processing according to claim 1, characterized in that: The surface of the second bidirectional threaded rod (4) is symmetrically threadedly connected to a second connection block (15) which is slidably connected to the frame (3), and the second connection block (15) is bolted to the clamping plate (5).

4. The positioning tool for twin-screw extruder barrel processing according to claim 1, characterized in that: The frame (3) is provided with a bevel gear (16) inside. The number of the bevel gears (16) is two. The two bevel gears (16) are meshed with each other. The two bevel gears (16) are respectively fixedly sleeved with the second bidirectional threaded rod (4) and the rotating rod (6).

5. The positioning tool for twin-screw extruder barrel processing according to claim 1, characterized in that: The bottom of the card plate (5) is symmetrically bolted with a slide block (17), and the top of the frame body (3) is provided with a slide groove (18) used in conjunction with the slide block (17).

6. A positioning tool for processing a twin-screw extruder barrel according to claim 1, characterized in that: Wear-resistant pads (19) are bonded to opposite sides of the two clamping plates (5), and a mounting block (20) is bolted to the mounting seat (1).

7. The positioning tool for twin-screw extruder barrel processing according to claim 1, characterized in that: A cover body (21) is installed on one side opposite to the two support plates (7), the cover body (21) is communicated with the purification chamber (8), and a protective grille (22) is installed inside the cover body (21).

8. The positioning tool for twin-screw extruder barrel processing according to claim 1, characterized in that: A sealing gasket (23) is fixedly sleeved on the surface of the limiting seat (9), and the sealing gasket (23) is snap-fitted into a plug-in slot at the top of the purification chamber (8).