Constant-speed rotating structure of circular seam welding machine

By designing a uniform rotation structure in the ring seam welding machine, including rotating chassis, lifting cylinder and servo reducer motor, the problem that traditional ring seam welding machines cannot adapt to different workpieces is solved, and the welding speed and stability are improved and the equipment is universal. sex.

CN222243227UActive Publication Date: 2024-12-27SHANGHAI HENGJUN CORRUGATED PIPE MFG CO LTD
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Patent Information

Application Number
CN202420567603.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-03-22
Publication Date
2024-12-27
Estimated Expiration
2034-03-22

AI Technical Summary

Technical Problem

The rotating device of traditional ring seam welding machines is fixed, and cannot adapt to different types of workpieces, resulting in difficult to guarantee welding speed, stability and weld quality.

Method used

A uniform rotation structure is designed, including a rotating chassis, lifting cylinder, servo reducer motor and replaceable sleeve. The structure is adjusted and stable installation is achieved through lifting cylinder and horizontal adjustment cylinder. The servo reducer motor drives the uniform rotation shaft, and the sleeve can be based on the shape of the workpiece. and size replacement to ensure adaptability and control.

Benefits of technology

It improves the versatility and efficiency of the equipment, ensures the stability and controllability of the welding process, is suitable for a variety of workpieces, and enhances the stability and safety of welding.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222243227U_ABST
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Abstract

The utility model relates to the technical field of girth welding accessories, in particular to a constant-speed rotating structure of a girth welding machine, which comprises a rotating case for the girth welding machine, a lifting cylinder is mounted at the bottom of the rotating case, a base is mounted at the bottom of the lifting cylinder, and a horizontal adjusting cylinder is mounted on the base. According to the constant-speed rotating structure, the rotating machine box serves as a main body part of the whole constant-speed rotating structure, a stable installation environment is provided for the servo gear motor and the constant-speed rotating shaft in the rotating machine box, stable proceeding of rotating motion is ensured, and the lifting air cylinder installed at the bottom of the rotating machine box can achieve lifting adjustment of the rotating machine box and the internal structure of the rotating machine box. The servo gear motor arranged in the rotating machine box serves as a driving source to provide stable and controllable rotating power for the constant-speed rotating shaft, through the design of the replaceable sleeve heads, the device is suitable for workpieces of different shapes and sizes, and by replacing the replaceable sleeve heads of different specifications, the universality and the use efficiency of the device are improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of girth welding accessories, in particular to a uniform speed rotating structure of a girth welding machine. Background Art

[0002] Girth welder, also known as girth welder or girth automatic welder, is a general automatic welding equipment that can complete various circular and annular welds. It can weld by circular welding and is mainly used for high-quality welding of materials such as stainless steel, aluminum, carbon steel, and low-alloy steel. In the traditional girth welding process, welding speed, stability, and weld quality are all facing challenges. The rotating device of the girth welder is fixed and cannot be adjusted, and cannot adapt to different types of workpieces. Utility Model Content

[0003] The purpose of the utility model is to provide a uniform rotation structure of a girth welder to solve the problem that in the girth welding process mentioned in the above background technology, the welding speed, stability and weld quality are all facing challenges, and the rotating devices of the girth welders are all fixed and cannot be adjusted, and cannot adapt to workpieces of different models.

[0004] In order to achieve the above purpose, the utility model provides the following technical solutions:

[0005] The uniform speed rotating structure of the girth seam welding machine comprises a rotating machine box for the girth seam welding machine, a lifting cylinder is installed at the bottom of the rotating machine box, a base is installed at the bottom of the lifting cylinder, and a horizontal adjustment cylinder for adjusting the horizontal position of the lifting cylinder is installed on the base;

[0006] The rotating chassis has a built-in servo reduction motor, the output shaft of the servo reduction motor is equipped with a uniform speed shaft, the end of the uniform speed shaft is coaxially provided with a connecting jack, and the end of the uniform speed shaft is equipped with a replaceable sleeve for sleeve-connecting a workpiece;

[0007] The end of the replaceable sleeve is coaxially provided with a plug connector which is matched with the size of the connecting socket and is plug-fitted therewith, and the plug connector is plug-fitted therewith with an interference fit.

[0008] Preferably, the top of the lifting rod of the lifting cylinder is connected to the bottom of the rotating chassis.

[0009] Preferably, the horizontal rod of the horizontal adjustment cylinder is connected to the side wall of the lifting cylinder.

[0010] Preferably, a slide groove is provided on the top surface of the base, and a slide seat which is adapted to and slidably matched with the cross-sectional size of the slide groove is installed on the bottom surface of the lifting cylinder.

[0011] Preferably, the cross-sections of the slide groove and the slide seat are both convex-shaped.

[0012] Preferably, a limited position slot is provided on the outer wall of the uniform speed rotating shaft.

[0013] Preferably, the plug connector is provided with a limiting hole corresponding to the position of the limiting slot and having a size matching that of the limiting slot.

[0014] Compared with the prior art, the beneficial effects of the utility model are:

[0015] 1. In the uniform rotation structure of the girth welder, a rotating chassis is provided as the main part of the entire uniform rotation structure, which provides a stable installation environment for the internal servo reduction motor and the uniform speed shaft, ensuring the smooth rotation movement. The lifting cylinder installed at the bottom of the rotating chassis can realize the lifting and lowering adjustment of the rotating chassis and its internal structure. The built-in servo reduction motor of the rotating chassis, as a driving source, provides a stable and controllable rotational power for the uniform speed shaft. The design of the replaceable sleeve makes the structure applicable to workpieces of various shapes and sizes. By replacing the replaceable sleeves of different specifications, the girth welding of different workpieces can be easily realized, which improves the versatility and use efficiency of the equipment.

[0016] 2. In the uniform rotation structure of the girth seam welding machine, the top of the lifting rod of the lifting cylinder is directly connected to the bottom of the rotating chassis, ensuring that the lifting cylinder can directly and effectively drive the rotating chassis to perform lifting movements. The horizontal rod of the horizontal adjustment cylinder is connected to the side wall of the lifting cylinder, so that the horizontal adjustment cylinder can fine-tune the horizontal position of the lifting cylinder.

[0017] 3. In the uniform rotation structure of the girth seam welding machine, a slide groove is provided on the top surface of the base, and a slide seat which is adapted to the cross-sectional size of the slide groove and slides in cooperation with the bottom surface of the lifting cylinder is installed. The cross-sections of the slide groove and the slide seat are both convex-shaped, which not only provides sufficient support area, but also ensures stability and smoothness during the sliding process, and reduces wear and noise caused by sliding friction. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. Together with the embodiments of the present invention, further detailed explanation is provided, but the accompanying drawings do not constitute a limitation to the present invention.

[0019] Figure 1 It is a schematic diagram of the structure of the utility model;

[0020] Figure 2 It is a schematic diagram of the cross-sectional structure of the utility model;

[0021] Figure 3 It is a schematic diagram of the cross-sectional exploded structure of the utility model.

[0022] The meaning of the symbols in the figure:

[0023] 10. Rotating chassis; 11. Constant speed shaft; 12. Connecting jack; 13. Limiting slot; 14. Servo reduction motor;

[0024] 20. Lifting cylinder; 21. Lifting rod;

[0025] 30. Horizontal adjustment cylinder; 31. Horizontal rod;

[0026] 40. base; 41. slide groove; 42. slide seat;

[0027] 50. Interchangeable sleeve; 51. Plug connector; 52. Limiting socket. DETAILED DESCRIPTION

[0028] The following will combine the embodiments of the utility model and the drawings of the specification to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0029] In the description of the present invention, it should be understood that the terms "center", "vertical", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise" and the like indicating orientations or positional relationships are based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present invention.

[0030] The uniform rotation structure of the girth welder, such as Figure 1-Figure 3As shown, it includes a rotating case 10 for a girth seam welding machine, a lifting cylinder 20 is installed at the bottom of the rotating case 10, a base 40 is installed at the bottom of the lifting cylinder 20, and a horizontal adjustment cylinder 30 for adjusting the horizontal position of the lifting cylinder 20 is installed on the base 40; the rotating case 10 has a built-in servo reduction motor 14, the output shaft of the servo reduction motor 14 is installed with a uniform speed shaft 11, the end of the uniform speed shaft 11 is coaxially provided with a connecting socket 12, and the end of the uniform speed shaft 11 is installed with a replaceable sleeve 50 for sleeve-connecting a workpiece; the end of the replaceable sleeve 50 is coaxially provided with a plug connector 51 that matches the size of the connecting socket 12 and is plug-fitted, and the plug connector 51 is plug-fitted with the connecting socket 12 by interference fit, through The rotating chassis 10 is set up as the main part of the entire uniform rotation structure, providing a stable installation environment for the internal servo reduction motor 14 and the uniform rotation shaft 11, ensuring the smooth rotation movement. The lifting cylinder 20 installed at the bottom of the rotating chassis 10 can realize the lifting and lowering adjustment of the rotating chassis 10 and its internal structure. The built-in servo reduction motor 14 of the rotating chassis 10, as a driving source, provides a stable and controllable rotational power for the uniform rotation shaft 11. Through the design of the replaceable sleeve 50, the structure can be applied to workpieces of various shapes and sizes. By replacing the replaceable sleeves of different specifications, the circumferential welding of different workpieces can be easily achieved, thereby improving the versatility and utilization efficiency of the equipment.

[0031] Furthermore, the top of the lifting rod 21 of the lifting cylinder 20 is connected to the bottom of the rotating chassis 10, and the horizontal rod 31 of the horizontal adjustment cylinder 30 is connected to the side wall of the lifting cylinder 20. By setting the top of the lifting rod 21 of the lifting cylinder 20 to be directly connected to the bottom of the rotating chassis 10, it is ensured that the lifting cylinder 20 can directly and effectively drive the rotating chassis 10 to perform lifting and lowering movements. The horizontal rod 31 of the horizontal adjustment cylinder 30 is connected to the side wall of the lifting cylinder 20, so that the horizontal adjustment cylinder 30 can fine-tune the horizontal position of the lifting cylinder 20.

[0032] Specifically, a slide groove 41 is provided on the top surface of the base 40, and a slide seat 42 which is adapted to the cross-sectional size of the slide groove 41 and slides with it is installed on the bottom surface of the lifting cylinder 20. The cross-sections of the slide groove 41 and the slide seat 42 are both convex-shaped, which not only provides sufficient support area, but also ensures stability and smoothness during the sliding process, and reduces wear and noise caused by sliding friction.

[0033] In addition, a limit slot 13 is provided on the outer wall of the uniform speed rotating shaft 11, and a limit hole 52 corresponding to the position of the limit slot 13 and matched in size is provided on the plug connector 51, thereby enhancing the connection stability between the replaceable sleeve 50 and the uniform speed rotating shaft 11, preventing loosening or falling off during high-speed rotation or under large torque, thereby improving the safety and reliability of the welding process.

[0034] The working principle of the uniform rotation structure of the girth welder is as follows: the operator selects a suitable replaceable sleeve 50 according to the size and shape of the workpiece to be welded, and prepares for installation, aligns the plug connector 51 of the replaceable sleeve 50 with the connecting socket 12 at the end of the uniform rotation shaft 11, and performs plug-in matching. Since the plug connector 51 and the connecting socket 12 adopt an interference fit, it is necessary to ensure that the plug-in is firm to avoid looseness during the rotation process, and the horizontal adjustment cylinder 30 is used to fine-tune the horizontal position of the lifting cylinder 20. According to the welding position requirements of the workpiece, the lifting height of the rotating chassis 10 and its internal components is adjusted by controlling the lifting cylinder 20, and the girth welder is started. The servo reduction motor 14 drives the uniform rotation shaft 11 to rotate at a uniform speed, thereby driving the workpiece to perform girth welding. During the welding process, the speed of the servo reduction motor 14 can be adjusted as needed to control the welding speed and effect.

[0035] The above shows and describes the basic principle, main features and advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only preferred examples of the utility model and are not used to limit the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection of the utility model is defined by the attached claims and their equivalents.

Claims

1. A uniform speed rotating structure for a girth welder, comprising a rotating machine box (10) for the girth welder, characterized in that: A lifting cylinder (20) is installed at the bottom of the rotating chassis (10), a base (40) is installed at the bottom of the lifting cylinder (20), and a horizontal adjustment cylinder (30) for adjusting the horizontal position of the lifting cylinder (20) is installed on the base (40); The rotating case (10) has a built-in servo reduction motor (14), the output shaft of the servo reduction motor (14) is equipped with a uniform speed shaft (11), the end of the uniform speed shaft (11) is coaxially provided with a connecting jack (12), and the end of the uniform speed shaft (11) is equipped with a replaceable sleeve (50) for sleeve-engaging a workpiece; The end of the replaceable sleeve (50) is coaxially provided with a plug connector (51) that matches the size of the connecting socket (12) and is plug-fitted therewith, and the plug connector (51) and the connecting socket (12) are plug-fitted in an interference fit.

2. The uniform rotation structure of the girth welder according to claim 1, characterized in that: The top of the lifting rod (21) of the lifting cylinder (20) is connected to the bottom of the rotating chassis (10).

3. The uniform rotation structure of the girth welder according to claim 1 is characterized in that: The horizontal rod (31) of the horizontal adjustment cylinder (30) is connected to the side wall of the lifting cylinder (20).

4. The uniform rotation structure of the girth welder according to claim 1, characterized in that: The top surface of the base (40) is provided with a slide groove (41), and the bottom surface of the lifting cylinder (20) is provided with a slide seat (42) which is adapted to the cross-sectional size of the slide groove (41) and slidably matched.

5. The uniform speed rotating structure of the girth welder according to claim 4, characterized in that: The cross sections of the slide groove (41) and the slide seat (42) are both convex-shaped.

6. The uniform speed rotating structure of the girth welder according to claim 1, characterized in that: A limited position slot (13) is provided on the outer wall of the uniform speed rotating shaft (11).

7. The uniform speed rotating structure of the girth welder according to claim 6, characterized in that: The plug connector (51) is provided with a limiting plug hole (52) corresponding in position to the limiting slot (13) and having a matching size.