Welding machine for partition plate of oil tank

Through the clamping flip and welding gun fine-tuning mechanism of the horizontal oil tank partition welding machine, the simultaneous welding of partitions on both sides of the oil tank is achieved, solving the problems of low efficiency of existing equipment and damage to the oil tank surface, and improving welding efficiency and stability.

CN222243295UInactive Publication Date: 2024-12-27CHANGZHOU INFEASANT MASCH CO LTD
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Patent Information

Application Number
CN202323431986.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2023-12-14
Publication Date
2024-12-27
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

The existing oil tank welding equipment is inefficient during the welding process, and it is impossible to efficiently weld the partitions on both sides of the oil tank at the same time, and may damage the surface of the oil tank.

Method used

A horizontal oil tank partition welding machine is designed. By clamping the flip mechanism and the welding gun fine-tuning mechanism, the double-side partitions of the oil tank are welded simultaneously, and the laser tracking device is used to automatically fine-tune the welding gun position to ensure that the welding gun is always fit and spaced. Board path.

Benefits of technology

It improves welding efficiency, reduces welding errors, protects the surface of the fuel tank, and achieves efficient welding of partitions on both sides of the fuel tank.

✦ Generated by Eureka AI based on patent content.

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Patent Text Reader

Abstract

The utility model discloses an oil tank partition plate welding machine which comprises a base, a rack and a guide rail are fixed on the base and distributed in parallel, a welding gun mechanism and an oil tank clamping and overturning mechanism are sequentially connected to the guide rail from the two ends to the middle in a sliding mode, and the oil tank clamping and overturning mechanism comprises an installation base sliding on the guide rail. An overturning assembly is fixed to the side face of the mounting base, a clamping assembly is fixed to the side face of the overturning assembly, the clamping assembly is used for clamping an oil tank, the overturning assembly is used for enabling the clamping assembly to rotate to drive the oil tank to overturn, and the welding gun mechanism is used for moving the position of a welding gun and finely adjusting the welding gun. According to the oil tank partition plate welding device, the problems that an existing oil tank partition plate welding device vertically clamps the oil tank, only the partition plate on one side can be welded, and the efficiency is low are solved, the oil tank is horizontally placed and clamped, the turnover partition plates on the two sides are welded through the welding guns on the two sides, and the welding efficiency is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of welding equipment, in particular to an oil tank partition welding machine. Background Art

[0002] During the welding process of the oil tank, the oil tank needs to be turned over and the partitions need to be welded to both ends of the oil tank. In order to improve the production quality and efficiency and prevent the damage to the surface of the oil tank caused by manual turning, a manipulator is generally used to realize the automatic turning of the oil tank.

[0003] Moreover, the existing production equipment all clamps the oil tank vertically and can only control the moving path of one welding gun to weld the partition on one side. After welding is completed, the oil tank is turned over to weld the partition on the other side, and the production efficiency is low. Therefore, in order to improve the production efficiency, the partitions on both sides of the oil tank are welded at the same time, and this horizontal oil tank partition welding machine is designed. Utility Model Content

[0004] The purpose of the utility model is to provide an oil tank partition welding machine, which places the oil tank horizontally, clamps the oil tank through an oil tank clamping and flipping mechanism, and welds the partition with a welding gun. While flipping the oil tank, the position of the welding gun is fine-tuned so that the welding gun always fits on the partition path, and the partition is welded to both ends of the oil tank to complete the connection between the oil tank and the partition. The partitions on both sides are welded simultaneously, and the production efficiency is high.

[0005] The utility model provides the following technical solutions: an oil tank partition welding machine, comprising a base, on which a rack and a guide rail are fixed, the rack and the guide rail are distributed in parallel, a welding gun mechanism and an oil tank clamping and flipping mechanism are slidably connected from both ends to the middle in sequence on the guide rail, the oil tank clamping and flipping mechanism comprises a mounting seat sliding on the guide rail, a flipping assembly is fixed on the side of the mounting seat, a clamping assembly is fixed on the side of the flipping assembly, the clamping assembly is used to clamp the oil tank, the flipping assembly is used to rotate the clamping assembly to drive the oil tank to flip, the welding gun mechanism is used to move the position of the welding gun, and to fine-tune the welding gun so that the welding gun and the partition have the same flipping path, and the partition is welded in the oil tank.

[0006] In order to clamp the oil tank, the flip assembly includes a slewing bearing fixed to the side of the mounting seat, and the clamping assembly is installed on the outer ring of the slewing bearing, including a symmetrically arranged support plate, a sliding rail is fixed on the support plate, a sliding plate is slidably connected to the sliding rail, and a push-pull clamp is also fixed on the support plate. The push-pull clamp is located on one side of the sliding plate, and the push-pull clamp is used to resist the sliding plate to control its position. Clamps are also symmetrically installed at both ends of one side of the sliding plate.

[0007] In order to make the clamping jaws on both sides move simultaneously to clamp the oil tank, symmetrically distributed connecting plates are fixed on the two end surfaces of the symmetrical sliding plates on both sides, and a steering plate is also rotatably connected to the outer ring of the slewing bearing. The steering plate is located between the connecting plates on the same side of the two sliding plates, a first connecting rod is connected between the connecting plate on one side and one end of the steering plate, and a second connecting rod is connected between the connecting plate on the other side and the other end of the steering plate. The two ends of the first connecting rod and the second connecting rod are hinged to the steering plate and the connecting plate respectively, and the rotation of the steering plate causes the first connecting rod and the second connecting rod to move in opposite directions.

[0008] In order to control the rotation of the slewing bearing, a servo motor is also fixed on the mounting seat, and a gear is fixed on the servo motor, and the gear is meshed with the outer surface of the slewing bearing.

[0009] In order to make the mounting seat move along the rack, a second moving motor is fixed on the side of the mounting seat, and the output end of the second moving motor is connected to a gear, which is meshed with the rack on the base.

[0010] In another embodiment of the movement of the mounting seat, a cylinder is installed on the base, and the telescopic end of the cylinder is connected to the side of the mounting seat.

[0011] In order to control the clamping position of the clamping assembly on the oil tank, a limiting mechanism is fixed on the side of the mounting seat, and the limiting mechanism includes a limiting frame fixed on the side of the mounting seat, a mounting block is fixed in the limiting frame, a linear screw is connected to the mounting block through a bearing, the other end of the linear screw extends to the outside of the limiting frame and is fixed with a circular handle, a linear slider is threadedly connected to the linear screw, a movable plate is fixed on the linear slider, a telescopic cylinder is connected to the movable plate, a limiting seat is fixed to the telescopic end of the telescopic cylinder, the limiting seat is used to rest on the end surface of the oil tank, a guide rod is also fixed on the limiting frame, and the movable plate is slidably connected to the guide rod.

[0012] In order to control the position of the welding gun and move the welding gun on the X-axis, Y-axis and Z-axis, the welding gun mechanism includes a first module group slidably connected to the guide rail, a first movable motor is fixed on the side of the first module group, and the output end of the first movable motor is connected to a gear meshing with the rack, a second module group is fixed on the slider of the first module group, a connecting seat is fixed on the slider of the second module group, a third module group is connected to the side of the connecting seat, a fourth module group is fixed on the slider of the third module group, a mounting rod is fixed on the slider of the fourth module group, and a welding gun is fixed on the mounting rod.

[0013] In order to reduce the weight borne by the second module and the third module, load-reducing cylinders are fixed on the sides of the second module and the third module, and the two groups of load-reducing cylinders are respectively connected to the connecting seat and the fourth module.

[0014] In order to adjust the height of the oil tank and facilitate clamping of the oil tank, an oil tank lifting mechanism is also arranged between the two oil tank clamping and flipping mechanisms, and the oil tank lifting mechanism is fixed on the base. The oil tank lifting mechanism includes a bracket, and a lifting cylinder is fixed on the top wall of the bracket. The lower end of the lifting cylinder is connected to a lifting plate, and a fork rod mounting rod is connected to the side of the lifting plate. A fork rod is fixed on the fork rod mounting rod, and the fork rod is used to lift the oil tank.

[0015] In order to limit the height of the oil tank, a screw is threadedly connected to the middle of the top wall of the bracket, and a limiting plate is threadedly connected to the screw. A guide rod is also fixed on the side of the bracket, and the limiting plate is slidably connected to the guide rod. The limiting plate is located above the lifting plate.

[0016] In order to control the position of the oil tank on the X-axis, a mobile cylinder is fixed on the base, and the output end of the mobile cylinder is connected to a bottom plate. Sliding seats are fixed on both sides of the mobile cylinder on the base, and sliding rails are slidably connected to the sliding seats. An I-beam support is fixed on the sliding rails. The bottom plate is installed on the upper end of the I-beam support, and pads are fixed on the left and right ends of the bottom plate, and the pads are located between the two fork rod mounting rods.

[0017] Compared with the prior art, the beneficial effects achieved by the utility model are:

[0018] (1) By placing the oil tank horizontally on the base and clamping the middle of the oil tank with the clamping assembly, the welding gun can weld the partitions at both ends of the oil tank, thereby improving the welding efficiency. The welding gun is facing downward and can only weld the bottom. The oil tank is flipped by the flipping assembly, and the welding gun mechanism is used to fine-tune the position of the welding gun so that the welding gun can weld around the partition to complete the fixation of the partition and the oil tank;

[0019] (2) A support plate, a slide rail, a sliding plate, a push-pull clamp and a clamp are symmetrically distributed on the outer ring of the slewing bearing, and the symmetrically distributed clamps are connected by using a steering plate and a first connecting rod and a second connecting rod at both ends of the steering plate. When the push-pull clamp is pushed, the sliding plate is pushed to move, so that the clamp and the first connecting rod move inward, and the steering plate is rotated under the push of the first connecting rod, driving the second connecting rod to move inward, and further driving the clamp on the other side to clamp the oil tank inward, so that the left and right clamps clamp the oil tank synchronously, and the rotation of the slewing bearing is used to flip the clamped oil tank;

[0020] (3) The third module, the fourth module and the welding gun are combined with a laser tracker on the welding gun to form a laser tracking device to fine-tune the position of the welding gun so that the welding gun is always in contact with one circumference of the partition. The laser tracking device is used to automatically compensate the welding gun and reduce welding errors.

[0021] (4) By setting a limit mechanism and rotating the round handle to adjust the distance between the limit seat and the mounting seat, the distance between the clamping assembly and the end face of the oil tank is controlled. The limit seat is pressed against the end of the oil tank by the movement of the mounting seat, so that the clamping position of the clamping assembly can be adjusted according to different types of oil tanks, thereby improving the stability of the oil tank clamping. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. Together with the embodiments of the present invention, they are used to explain the present invention and do not constitute a limitation of the present invention. In the accompanying drawings:

[0023] Figure 1 It is a three-dimensional diagram of the overall structure of the utility model;

[0024] Figure 2 It is an overall front view of the utility model;

[0025] Figure 3 It is a front view of the oil tank clamping and flipping mechanism of the utility model;

[0026] Figure 4 It is a three-dimensional diagram of the oil tank clamping and flipping mechanism of the utility model;

[0027] Figure 5 It is a three-dimensional diagram of the oil tank lifting mechanism of the utility model;

[0028] Figure 6 The utility model Figure 2 A partial enlarged schematic diagram of the middle A area;

[0029] Figure 7 It is a three-dimensional diagram of the welding gun mechanism of the utility model;

[0030] Figure 8 It is the installation position diagram of the limiting mechanism of the utility model;

[0031] Fig. 9 It is a side view of the limiting mechanism of the utility model;

[0032] Fig.10 It is a top view of the limiting mechanism of the utility model;

[0033] In the figure: 1, base; 11, rack; 12, guide rail; 2, welding gun mechanism; 21, first moving motor; 22, first module; 23, second module; 231, connecting seat; 232, load-reducing cylinder; 24, third module; 25, fourth module; 26, mounting rod; 27, welding gun; 3, oil tank clamping and flipping mechanism; 31, mounting seat; 32, slewing bearing; 33, support plate; 34, slide rail; 35, sliding plate; 36, push-pull clamp; 37, clamping claw; 38, connecting plate; 39, first connecting rod; 310, steering plate; 311, second connecting rod; 313, servo motor; 314 , the second mobile motor; 4, the oil tank; 41, the partition; 5, the oil tank lifting mechanism; 51, the bracket; 52, the lifting plate; 53, the lifting cylinder; 54, the fork rod mounting rod; 55, the fork rod; 56, the pad; 57, the bottom plate; 58, the screw; 59, the limit plate; 510, the I-beam support; 511, the sliding track; 512, the sliding seat; 513, the guide rod; 514, the moving cylinder; 6, the limit mechanism; 61, the limit frame; 62, the guide rod; 63, the movable plate; 64, the telescopic cylinder; 65, the linear slider; 66, the limit seat; 67, the round handle; 68, the linear screw; 69, the mounting block. DETAILED DESCRIPTION

[0034] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model. Example

[0035] See also Figure 1 and Figure 2The utility model provides a technical solution: a fuel tank partition welding machine, comprising a base 1, on which a rack 11 and a guide rail 12 are fixed, the rack 11 and the guide rail 12 are distributed in parallel, and a welding gun mechanism 2 and a fuel tank clamping and flipping mechanism 3 are slidably connected from both ends to the middle in sequence on the guide rail 12, the welding gun mechanism 2 and the fuel tank clamping and flipping mechanism 3 both move along the rack 11, the fuel tank clamping and flipping mechanism 3 clamps the two ends of the fuel tank 4 respectively and flips the fuel tank 4, the fuel tank clamping and flipping mechanism 3 comprises a mounting seat 31 sliding on the guide rail 12, a flipping assembly is fixed on the side of the mounting seat 31, a clamping assembly is fixed on the side of the flipping assembly, the clamping assembly is used to clamp the fuel tank 4, the flipping assembly is used to rotate the clamping assembly to drive the fuel tank 4 to flip, the welding gun mechanism 2 is used to move the position of the welding gun 27, and fine-tune the welding gun 27 so that the welding gun 27 always fits the connection between the partition 41 and the fuel tank 4, and the fuel tank clamping and flipping mechanism The structure 3 moves from both sides of the base to the middle, and clamps the oil tank 4 after moving to the two ends of the oil tank 4, and then moves the welding gun mechanism 2 on both sides, moves the welding gun 27 to the junction of the oil tank 4 and the partition 41, and welds the connection between the oil tank 4 and the partition 41, then flips the oil tank 4 and fine-tunes the position of the welding gun 27, so that the welding gun 27 welds a circle of the partition 41, and the partition 41 is welded and fixed inside the oil tank 4, and the fine-tuning of the welding gun 27 is achieved by laser tracking technology. This technical solution adopts clamping at both ends of the horizontal oil tank 4, and uses the welding gun mechanism 2 on both sides to weld the partitions 41 at both ends of the oil tank 4. Compared with the existing single-sided welding equipment of the manipulator, it has low cost and high welding efficiency, and can weld the partitions 41 on both sides at the same time. When flipping, it only rolls with the axis of the oil tank 4 as the center. The space required for flipping is small. Compared with the flipping of existing equipment, it can better protect the surface of the oil tank 4.

[0036] like Figure 3 As shown, the flip assembly includes a slewing bearing 32 fixed to the side of the mounting seat 31, and the clamping assembly is installed on the outer ring of the slewing bearing 32, including a symmetrically arranged support plate 33, a slide rail 34 is fixed on the support plate 33, and a sliding plate 35 is slidably connected to the slide rail 34 through a slider, and a push-pull clamp 36 is also fixed on the support plate 33. The push-pull clamp 36 is composed of a handle, a connecting rod and a push rod. The extension length of the push rod is controlled by the swing of the handle so that the push rod is against the sliding plate 35. The push-pull clamp 36 is located on one side of the sliding plate 35, further pushing the sliding plate 35 to slide on the slide rail 34 to control the position of the sliding plate 35. The push-pull clamp 36 is used to resist the sliding plate 35 to control its position. Clamps 37 are also symmetrically installed at both ends of one side of the sliding plate 35, so that the clamps 37 move forward to resist the side of the oil tank 4, and the clamps 37 on both sides are simultaneously attached to the side of the oil tank 4 to clamp the oil tank 4.

[0037] The two end surfaces of the symmetrical sliding plates 35 are fixed with symmetrically distributed connecting plates 38. The outer ring of the slewing bearing 32 is also rotatably connected with a steering plate 310. The steering plate 310 is located between the connecting plates 38 on the same side of the two sliding plates 35. A first connecting rod 39 is connected between the connecting plate 38 on one side and one end of the steering plate 310. A second connecting rod 311 is connected between the connecting plate 38 on the other side and the other end of the steering plate 310. The two ends of the first connecting rod 39 and the second connecting rod 311 are respectively hinged to the steering plate 310 and the connecting plate 38. The steering plate 310 The rotation causes the first connecting rod 39 and the second connecting rod 311 to move in opposite directions, and the sliding plate 35 moves inward along the sliding rail 34, which will push the connecting plate 38 to move inward, causing the first connecting rod 39 to move inward, further pushing the steering plate 310 to rotate, driving the second connecting rod 311 at the other end of the steering plate 310 to move inward, and further causing the sliding plate 35 on the other side to move inward, pushing the clamping claw 37 on the other side to move inward synchronously, so that the two sides can clamp the oil tank 4 synchronously, and the clamping claws 37 on both sides are linked, thereby improving the convenience of clamping the oil tank 4.

[0038] like Figure 3 and 4 As shown, a servo motor 313 is also fixed on the mounting seat 31, and a gear is fixed on the servo motor 313. The gear is meshed with the outer surface of the slewing bearing 32. The rotation of the servo motor 313 causes the gear to rotate, and further causes the outer ring of the slewing bearing 32 to rotate, thereby realizing the flipping of the clamped oil tank 4, so that the welding gun mechanism 2 can weld a circle of the partition 41, and the support plate 33, the slide rail 34, the sliding plate 35, the push-pull clamp 36, the clamp 37 and the connecting plate 38 also rotate with the outer ring of the slewing bearing 32, so that the clamp 37 always clamps the oil tank 4 when flipping.

[0039] A second mobile motor 314 is fixed on the side of the mounting base 31, and a gear is connected to the output end of the second mobile motor 314. The gear is meshed with the rack 11 on the base 1. The second mobile motor 314 controls the rotation of the gear, so that the mounting base 31 moves along the rack 11 on the Y-axis to adjust the position of the mounting base 31 relative to the oil tank 4.

[0040] The mounting seat 31 can also be pushed by a cylinder. A cylinder is installed on the base 1, and the telescopic end of the cylinder is connected to the side of the mounting seat 31. The movement of the mounting seat 31 is controlled by the telescopic movement of the cylinder, so that the mounting seat 31 moves along the guide rail 12.

[0041] like Figures 8 to 10As shown, a limiting mechanism 6 is fixed on the side of the mounting seat 31, and the limiting mechanism 6 includes a limiting frame 61 fixed on the side of the mounting seat 31, a mounting block 31 is fixed in the limiting frame 61, a linear screw 68 is connected to the mounting block 31 through a bearing, the other end of the linear screw 68 extends to the outside of the limiting frame 61, and a round handle 67 is fixed to the end of the linear screw 68, a linear slider 65 is threadedly connected to the linear screw 68, and the round handle 67 is manually rotated to rotate the linear screw 68, and further the linear slider 65 moves along the linear screw 68, a movable plate 63 is fixed to the linear slider 65, and a telescopic cylinder 64 is connected to the movable plate 63, and a limiting seat 66 is fixed to the telescopic end of the telescopic cylinder 64, and the limiting seat 66 is pressed against the end surface of the oil tank 4 through the movement of the mounting seat 31. The circular handle 67 controls the distance between the limit seat 66 and the mounting seat 31, that is, the distance between the clamping position of the clamping assembly and the end face of the oil tank 4. The movement of the linear slider 65 will drive the movable plate 63 and the telescopic cylinder 64 to move, thereby controlling the clamping position of the clamping assembly on the oil tank 4. Subsequently, the extension and retraction of the telescopic cylinder 64 will turn the limit seat 66 to avoid interference between the limit seat 66 and the welding gun 27. A guide rod 62 is also fixed to the limit frame 61, and the movable plate 63 is slidably connected to the guide rod 62. The guide rod 62 is used to guide the sliding of the movable plate 63. The limit mechanism 6 can control the clamping position of the clamping assembly by adjusting the distance between the limit seat 66 and the mounting seat 31, so that the clamping position can be adjusted according to different models of oil tanks 4, thereby further improving the stability of clamping the oil tank 4.

[0042] like Figure 7As shown, the welding gun mechanism 2 includes a first module 22 slidably connected to the guide rail 12, a first moving motor 21 is fixed on the side of the first module 22, an output end of the first moving motor 21 is connected to a gear meshing with the rack 11, the gear is driven by the first moving motor 21 to rotate and cooperate with the rack 11, so that the first module 22 moves along the rack 11 on the Y axis, the first module 22 is used to control the position of the welding gun 27 on the X axis, a second module 23 is fixed on the slider of the first module 22, the second module 23 is used to control the height position of the welding gun 27, that is, the position on the Z axis, a connecting seat 231 is fixed on the slider of the second module 23, a third module 24 is connected to the side of the connecting seat 231, the third module 24 is also used to control the height position of the welding gun 27, the second module 23 first adjusts the welding gun 27 The height of the welding gun 27 is pre-positioned, and then the third module 24 is used for accurate positioning to improve the height adjustment efficiency of the welding gun 27. The fourth module 25 is fixed on the slider of the third module 24. The fourth module 25 is used to control the position of the welding gun 27 on the Y axis. The mounting rod 26 is fixed on the slider of the fourth module 25, and the welding gun 27 is fixed on the mounting rod 26. The position of the welding gun 27 on the XYZ three axes is controlled by the cooperation of the first module 22, the fourth module 25, the second module 23 and the third module 24, so that the welding gun 27 can weld oil tanks 4 of different specifications. A laser tracker is installed on the welding gun 27. The laser tracking device is formed by the cooperation of the third module 24, the fourth module 25 and the welding gun 27 to fine-tune the position of the welding gun 27 so that the welding gun 27 is always attached to one circle of the partition 41.

[0043] The sides of the second module 23 and the third module 24 are fixed with load-reducing cylinders 232, and the two groups of load-reducing cylinders 232 are respectively connected to the connecting seat 231 and the fourth module 25, so the welding gun 27 is installed on the mounting rod 26, and the mounting rod 26 is long, so that the fourth module 25 has a large load-bearing capacity and the load-bearing capacity is all located on one side, and the third module 24 and the fourth module 25 are connected to the second module 23 at the same time, and the load on the slider of the second module 23 is also too large, so the telescopic end is connected to the connecting seat 231 and the fourth module 25 through the load-reducing cylinder 232, so that the connecting seat 231 and the fourth module 25 are subjected to an upward pulling force, reducing the load-bearing capacity on the fourth module 25 and the second module 23, so that the linear module runs more smoothly, and at the same time the load-reducing cylinder 232 can also balance the fourth module 25 to prevent it from being deflected by force.

[0044] like Figure 5As shown, an oil tank lifting mechanism 5 is also arranged between the two oil tank clamping and flipping mechanisms 3. The oil tank lifting mechanism 5 is fixed on the base 1. The oil tank lifting mechanism 5 includes a bracket 51. A lifting cylinder 53 is fixed on the top wall of the bracket 51. The lower end of the lifting cylinder 53 is connected to a lifting plate 52. A fork rod mounting rod 54 is connected to the side of the lifting plate 52. A fork rod 55 is fixed on the fork rod mounting rod 54. The fork rod 55 is used to lift the oil tank 4. The lifting and lowering of the lifting cylinder 53 drives the lifting plate 52 to move up and down, and further controls the fork rod mounting rod 54 and the fork rod 55 to move up and down, so as to control the height of the oil tank 4.

[0045] A screw rod 58 is threadedly connected to the middle of the top wall of the bracket 51, and a limit plate 59 is threadedly connected to the screw rod 58. The height of the limit plate 59 is controlled by rotating the screw rod 58 to limit the rising height of the lifting plate 52 and the fork rod 55. A guide rod 513 is also fixed to the side of the bracket 51, and the limit plate 59 is slidably connected to the guide rod 513. The limit plate 59 is located above the lifting plate 52, and the limit plate 59 moves up and down along the guide rod 513.

[0046] like Figure 6 As shown, a mobile cylinder 514 is also fixed on the base 1, and the output end of the mobile cylinder 514 is connected to a bottom plate 57. Sliding seats 512 are fixed on both sides of the mobile cylinder 514 on the base 1, and sliding rails 511 are slidably connected to the sliding seats 512. An I-shaped support 510 is fixed on the sliding rails 511. The bottom plate 57 is installed on the upper end of the I-shaped support 510. Pads 56 are fixed on the left and right ends of the bottom plate 57. The pads 56 are located between the two fork rod mounting rods 54. The pads 56 raise the distance between the oil tank 4 and the bottom plate 57, making it convenient for the fork rod 55 to extend into the bottom of the oil tank 4. The oil tank 4 is lifted, and the output end of the mobile cylinder 514 moves to drive the bottom plate 57 to move. When the oil tank 4 is placed on the pad 56, the bottom plate 57 is moved by the extension and contraction of the mobile cylinder 514, and the position of the oil tank 4 is further controlled, so that the center of the oil tank 4 and the center of the oil tank clamping and turning mechanism 3 are on the same plane. Then, the fork rod 55 rises and drives the oil tank 4 to move upward to the center line position of the oil tank clamping and turning mechanism 3, so that the center axis of the oil tank 4 and the center line of the oil tank clamping and turning mechanism 3 are on the same straight line, which facilitates the left and right movement of the oil tank clamping and turning mechanism 3 to clamp the oil tank 4.

[0047] The welding process of the oil tank partition is as follows: the oil tank 4 is first placed on the oil tank lifting mechanism 5, and the bottom plate 57 and the pads 56 on both ends thereof are moved along the X-axis by the extension and contraction of the moving cylinder 514 to drive the oil tank 4 to move, and the center of the oil tank 4 is adjusted so that the central axis of the oil tank 4 and the center of the oil tank clamping and flipping mechanism 3 are on the same plane, and then the fork rod 55 is driven upward by the lifting cylinder 53 to control the height of the oil tank 4 so that the axis of the oil tank 4 and the centers of the oil tank clamping and flipping mechanisms 3 at both ends are on the same straight line, so that the oil tank clamping and flipping mechanisms 3 can move left and right to clamp the oil tank 4;

[0048] Then move the welding gun mechanism 2 so that the welding guns 27 on both sides are located at the junction of the partition 41 and the oil tank 4, and the welding guns 27 are always facing downward, so that only the edge of the lower end of the partition 41 can be welded. Then turn over the oil tank 4 and fine-tune the position of the welding gun 27 while turning over, so that the welding gun 27 is always located on one circle of the partition 41, and the partitions 41 at both ends are welded at the same time, which improves the welding efficiency.

[0049] Finally, it should be noted that the above description is only a preferred embodiment of the utility model and is not intended to limit the utility model. Although the utility model is described in detail with reference to the above embodiments, those skilled in the art can still modify the technical solutions recorded in the above embodiments or replace some of the technical features therein by equivalents. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the utility model shall be included in the protection scope of the utility model.

Claims

1. A fuel tank partition welding machine, including a base, characterized in that: A rack and a guide rail are fixed on the base, and the rack and the guide rail are distributed in parallel. A welding gun mechanism and a fuel tank clamping and flipping mechanism are slidably connected on the guide rail from both ends to the middle in sequence. The fuel tank clamping and flipping mechanism includes a mounting seat sliding on the guide rail, a flipping assembly is fixed on the side of the mounting seat, a clamping assembly is fixed on the side of the flipping assembly, the clamping assembly is used to clamp the fuel tank, and the flipping assembly is used to rotate the clamping assembly to drive the fuel tank to flip, and the welding gun mechanism is used to move the position of the welding gun and fine-tune the welding gun so that the welding gun and the partition have the same flipping path, and the partition is welded in the fuel tank.

2. The fuel tank partition welding machine according to claim 1, characterized in that: The flip assembly includes a slewing bearing fixed to the side of the mounting seat, and the clamping assembly is installed on the outer ring of the slewing bearing, including a symmetrically arranged support plate, a slide rail is fixed to the support plate, a sliding plate is slidably connected to the slide rail, and a push-pull clamp is also fixed to the support plate, the push-pull clamp is located on one side of the sliding plate, the push-pull clamp is used to resist the sliding plate to control its position, and clamps are also symmetrically installed at both ends of one side of the sliding plate.

3. The fuel tank partition welding machine according to claim 2, characterized in that: Symmetrically distributed connecting plates are fixed on both end surfaces of the symmetrical sliding plates on both sides, and a steering plate is also rotatably connected to the outer ring of the slewing bearing. The steering plate is located between the connecting plates on the same side of the two sliding plates. A first connecting rod is connected between the connecting plate on one side and one end of the steering plate, and a second connecting rod is connected between the connecting plate on the other side and the other end of the steering plate. Both ends of the first connecting rod and the second connecting rod are hinged to the steering plate and the connecting plate respectively, and the rotation of the steering plate causes the first connecting rod and the second connecting rod to move in opposite directions.

4. The fuel tank partition welding machine according to claim 2, characterized in that: A servo motor is also fixed on the mounting seat, a gear is fixed on the servo motor, and the gear is meshed with the outer surface of the slewing bearing.

5. The fuel tank partition welding machine according to claim 2, characterized in that: A second movable motor is fixed on the side surface of the mounting seat, and a gear is connected to the output end of the second movable motor, and the gear is meshed with a rack on the base.

6. The fuel tank partition welding machine according to claim 2, characterized in that: A cylinder is installed on the base, and the telescopic end of the cylinder is connected to the side of the mounting seat.

7. The fuel tank partition welding machine according to claim 1, characterized in that: A limiting mechanism is fixed on the side of the mounting seat, and the limiting mechanism includes a limiting frame fixed on the side of the mounting seat, a mounting block is fixed in the limiting frame, a linear screw is connected to the mounting block through a bearing, the other end of the linear screw extends to the outside of the limiting frame and is fixed with a circular handle, a linear slider is threadedly connected to the linear screw, a movable plate is fixed on the linear slider, a telescopic cylinder is connected to the movable plate, a limiting seat is fixed to the telescopic end of the telescopic cylinder, the limiting seat is used to rest on the end surface of the oil tank, a guide rod is also fixed on the limiting frame, and the movable plate is slidably connected to the guide rod.

8. The fuel tank partition welding machine according to claim 1, characterized in that: The welding gun mechanism includes a first module group slidably connected to the guide rail, a first movable motor is fixed on the side of the first module group, an output end of the first movable motor is connected to a gear meshing with a rack, a second module group is fixed on the slider of the first module group, a connecting seat is fixed on the slider of the second module group, a third module group is connected to the side of the connecting seat, a fourth module group is fixed on the slider of the third module group, a mounting rod is fixed on the slider of the fourth module group, and a welding gun is fixed on the mounting rod.

9. The fuel tank partition welding machine according to claim 8, characterized in that: The side surfaces of the second module and the third module are both fixed with load-reducing cylinders, and the two groups of load-reducing cylinders are respectively connected to the connecting seat and the fourth module.

10. The fuel tank partition welding machine according to claim 1, characterized in that: An oil tank lifting mechanism is also arranged between the two oil tank clamping and flipping mechanisms. The oil tank lifting mechanism is fixed on the base. The oil tank lifting mechanism includes a bracket. A lifting cylinder is fixed on the top wall of the bracket. The lower end of the lifting cylinder is connected to a lifting plate. A fork rod mounting rod is connected to the side of the lifting plate. A fork rod is fixed on the fork rod mounting rod. The fork rod is used to lift the oil tank.

11. The fuel tank partition welding machine according to claim 10, characterized in that: A screw is threadedly connected in the middle of the top wall of the bracket, and a limit plate is threadedly connected on the screw. A guide rod is also fixed on the side of the bracket, and the limit plate is slidably connected to the guide rod. The limit plate is located above the lifting plate.

12. The fuel tank partition welding machine according to claim 11, characterized in that: A moving cylinder is also fixed on the base, and the output end of the moving cylinder is connected to a bottom plate. Sliding seats are respectively fixed on the base on both sides of the moving cylinder. The sliding seats are slidably connected to sliding rails, and an I-beam support is fixed on the sliding rails. The bottom plate is installed on the upper end of the I-beam support. Pads are fixed on the left and right ends of the bottom plate, and the pads are located between the two fork rod mounting rods.

Citation Information

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