Machining support

By designing support frames and auxiliary devices, flexible alignment and rotation of steel pipe welding processing brackets is achieved, the problems of single structure and inconvenient use in the prior art are solved, the stability and efficiency of the welding process are improved, and the pipeline deposition process is simplified .

CN222243418UActive Publication Date: 2024-12-27ANHUI TIANMA ENVIRONMENTAL PROTECTION EQUIP CO LTD
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Patent Information

Application Number
CN202420987662.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-09
Publication Date
2024-12-27
Estimated Expiration
2034-05-09

AI Technical Summary

Technical Problem

The existing steel pipe welding processing bracket has a single structure, which is inconvenient to use, and it is impossible to rotate the steel pipe, resulting in cumbersome operation and unstable welding quality.

Method used

A processing bracket including a support frame and auxiliary device is designed. The screw and adjustment rod are driven by the motor to achieve close alignment and rotation of the welded end of the pipe, equipped with arc-shaped clamping blocks and cylinders for stable clamping, and a cutting device is provided to facilitate the pipe. collect.

Benefits of technology

It improves the flexibility and convenience of steel pipe welding processing brackets, reduces the complexity of manual operation and the work burden of pipeline deposition after welding, and enhances the stability and efficiency of the welding process.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222243418U_ABST
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Abstract

The utility model relates to the technical field of machining supports, in particular to a machining support which comprises two supporting frames and an auxiliary device, a placing plate is arranged on the upper surfaces of the two supporting frames, a V-shaped groove capable of stably placing a pipeline is formed in the surface of the placing plate, and the auxiliary device is arranged on the surfaces of the supporting frames. By arranging the auxiliary device, auxiliary equipment can be conveniently used, and the problems that an existing steel pipe welding machining support is too single in structure, steel pipes can only be stably supported and placed, welding ends need to be manually aligned and positioned in the welding process, operation is troublesome, labor intensity is high, and the like can be effectively solved. And the problems that the steel pipe is shielded and cannot be welded due to the fact that the steel pipe cannot be rotated during welding, welding can only be stopped manually, the steel pipe can be rotated and adjusted manually, and the whole support is tedious in use and poor in flexibility are solved, and therefore the usability of the whole device is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of processing brackets, in particular to a processing bracket. Background Art

[0002] A machining support is a device used to fix, support or position the workpiece during machining, so that the workpiece maintains a stable position during machining and prevents shaking or movement, which helps to ensure machining accuracy, reduce machining errors, facilitate machining operations, and make the machining process smoother.

[0003] Prior art such as the utility model with publication number CN201300291Y, the utility model relates to pipeline construction, in particular to a pipeline butt welding tool, a pipeline butt welding bracket, which is used to support the pipeline being welded, and includes a plurality of supports with completely identical shapes and sizes, each support having a V-shaped opening for supporting the pipeline. The utility model is not affected by the quality of the staff themselves, reduces work intensity and improves work efficiency, and solves the problem that the quality of current construction personnel is uneven, so sometimes the butt welding quality cannot be guaranteed, thus affecting the welding quality problem.

[0004] The inventor found in his daily work that the existing steel pipe welding processing bracket structure is too simple and can only stably support and place the steel pipe, which requires manual alignment and positioning of the welding end during welding, causing troublesome operation. In addition, the steel pipe cannot be rotated during welding, resulting in the steel pipe being blocked and unable to be welded. The welding can only be stopped manually and the steel pipe must be rotated and adjusted manually, resulting in the problem that the overall bracket is cumbersome to use and has poor flexibility, which in turn leads to the problem that the existing bracket structure is simple and inconvenient to use. Utility Model Content

[0005] The utility model aims to solve the shortcomings of the prior art, that is, the bracket has a single structure and is inconvenient to use, and proposes a processing bracket.

[0006] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme: a processing bracket, including a support frame and an auxiliary device, there are two support frames, the upper surfaces of the two support frames are provided with placement plates, the surfaces of the placement plates are provided with V-shaped grooves for stably placing pipes, the auxiliary device is arranged on the surface of the support frame, the auxiliary device includes an adjusting rod, there are two adjusting rods, the two adjusting rods are respectively slidably connected to the inner wall of the support frame, one end of the adjusting rod is fixedly connected to a fixing plate, one side surface of the fixing plate is fixedly connected to a second motor, the output end of the second motor is fixedly connected to a rotating disk, the inner walls of the two support frames are rotatably connected to a screw Rod, the screw is threadedly connected to the inner walls of the two adjusting rods, the surface of the support frame is fixedly connected with motor 1, the output end of the motor 1 is transmission connected with the screw through a belt, through the above components, when processing and welding are carried out, the two pipes are placed in the V-shaped groove on the surface of the placement plate, after the two pipe welding ends are aligned, the motor 1 is turned on, the motor 1 drives the screw to rotate, and the screw drives the adjusting rod and the fixed plate to move, so that the rotating disk is squeezed on one end of the pipe, so that the two pipe welding ends are closely aligned, and welding can be carried out. When the above welding is completed, the motor 2 is turned on, and the motor 2 can drive the welding pipe to rotate through the rotating disk, so as to flip one side, which is convenient for manual welding.

[0007] Preferably, two cylinders are fixedly connected to one side surface of the rotating disk, and the output ends of the two cylinders are respectively fixedly connected with clamping blocks. Through the above components, the cylinders can drive the clamping blocks to move, and the two clamping blocks can clamp one end of the pipe body, so that the rotating disk can drive the steel pipe to rotate more stably, thereby improving the overall stability effect.

[0008] Preferably, the adjusting rod includes two sliding rods that can be slidably connected to the inner wall of the supporting frame and a T-shaped block connected to the screw rod. Through the above components, the adjusting rod is composed of two sliding rods and a T-shaped block. When the adjusting rod moves, the two sliding rods can improve the overall stability effect.

[0009] Preferably, the clamping block is arranged in an arc shape, and through the above components, the arc-shaped clamping block can better fit and clamp the surface of the tube body.

[0010] Preferably, a material unloading device is provided on the surface of the support frame, and the material unloading device includes a fixing rod, and there are two fixing rods, and the two fixing rods are respectively fixedly connected to one side of the support frame, and the placement plate is rotatably connected to the surface of the fixing rod, and a handle is fixedly connected to one side surface of the placement plate, and a material guide rack is fixedly connected to one side surface of the support frame. Through the above components, when the welding of the pipe body is completed and unloading is required, the operator can drive the placement plate to rotate in the fixing rod by the handle, and after the placement plate drives the pipe body to rotate to a certain angle, the pipe body will roll from the V-shaped groove to the guide rack, and the rolling causes the bottom plate of the guide rack to be collected.

[0011] Preferably, a shielding plate is fixedly connected to the surface of the material guide rack, and the shielding plate is vertically arranged to the material guide rack. Through the above components, the shielding plate can intercept the rolling tube body to improve the stabilization effect.

[0012] Compared with the prior art, the advantages and positive effects of the utility model are:

[0013] 1. In the utility model, when the equipment is used, the two pipe bodies to be welded are placed in the V-shaped groove on the surface of the placement plate. By setting the auxiliary device, when in use, the motor one is turned on, the motor one drives the screw to rotate through the belt, and the screw drives the two sets of adjusting rods and the fixed plate to move, so that the rotating disk is squeezed on one end of the pipe, so that the two pipe welding ends are closely aligned, and welding can be carried out. When the upper welding is completed, the cylinder is turned on, and the two sets of cylinders drive the arc clamping block to clamp on the surface of the pipe body, and the motor two is turned on. The motor two can drive the welding pipe to rotate through the rotating disk, so as to flip one side, and then the welding can be completed. By setting the auxiliary device, the auxiliary equipment is convenient to use, which can effectively reduce the existing steel pipe welding processing bracket structure is too single, and the steel pipe can only be stably supported and placed, resulting in the need to manually align and position the welding end during welding, causing trouble in operation, and the steel pipe cannot be rotated during welding, resulting in the steel pipe being blocked and unable to be welded. The welding can only be stopped manually, and the steel pipe can be rotated and adjusted manually, resulting in the problem that the overall bracket is cumbersome to use and poor flexibility, thereby improving the overall ease of use of the equipment.

[0014] 2. In the utility model, by setting a material unloading device, when unloading is needed after welding, the placing plate is driven by the handle to rotate in the fixed rod. After rotating to a certain angle, the welded steel pipe rolls out of the V-shaped groove on the surface of the placing plate and falls on the guide rack. When the speed is too fast, the shielding plate can intercept the steel pipe and collect it under the guide rack. By setting a material unloading device, it is convenient to manually remove the steel pipe from the bracket, which can effectively reduce the need for manual lifting of the welded pipe from the bracket after welding on the existing steel pipe welding processing bracket, thereby increasing the workload of workers and causing inconvenience in use, thereby improving the overall practicality of the equipment. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 A three-dimensional structural schematic diagram of a processing bracket is proposed for the utility model;

[0016] Figure 2 The utility model proposes a method for processing a bracket Figure 1 Schematic diagram of the structure at A in the middle;

[0017] Figure 3 A side view structural schematic diagram of a processing bracket is proposed for the utility model;

[0018] Figure 4 A partial structural schematic diagram of an auxiliary device for processing a bracket is provided for the utility model;

[0019] Figure 5 The utility model provides a partial structural schematic diagram of a blanking device for processing a bracket.

[0020] Legend:

[0021] 1. Support frame; 2. Placement plate; 3. V-shaped groove; 4. Auxiliary device; 41. Screw; 42. Motor 1; 43. Adjustment rod; 44. Fixed plate; 45. Rotating disk; 46. Motor 2; 47. Cylinder; 48. Clamp; 5. Unloading device; 51. Guide rack; 52. Shielding plate; 53. Handle; 54. Fixed rod. DETAILED DESCRIPTION

[0022] See also Figure 1-5 The utility model provides a technical solution: a processing bracket, including a support frame 1 and an auxiliary device 4, there are two support frames 1, the upper surfaces of the two support frames 1 are provided with a placement plate 2, the surface of the placement plate 2 is provided with a V-shaped groove 3 for stably placing the pipe, the auxiliary device 4 is arranged on the surface of the support frame 1, and the surface of the support frame 1 is provided with a feeding device 5.

[0023] The specific arrangement and function of the auxiliary device 4 and the unloading device 5 will be described in detail below.

[0024] Specifically, the auxiliary device 4 includes an adjusting rod 43, and there are two adjusting rods 43. The two adjusting rods 43 are respectively slidably connected to the inner wall of the support frame 1, one end of the adjusting rod 43 is fixedly connected to a fixing plate 44, and a motor 2 46 is fixedly connected to a surface of one side of the fixing plate 44, and a rotating disk 45 is fixedly connected to the output end of the motor 2 46. The inner walls of the two support frames 1 are rotatably connected to a screw 41, and the screw 41 is threadedly connected to the inner walls of the two adjusting rods 43. A motor 1 42 is fixedly connected to the surface of the support frame 1, and the output end of the motor 1 42 is transmission connected to the screw 41 through a belt.

[0025] In this embodiment: when processing and welding are performed, two pipes are placed in the V-shaped groove 3 on the surface of the placement plate 2. After the welding ends of the two pipes are aligned, the motor 1 42 is turned on, and the motor 1 42 drives the screw 41 to rotate, and the screw 41 drives the adjusting rod 43 and the fixed plate 44 to move, so that the rotating disk 45 is squeezed on one end of the pipe, so that the welding ends of the two pipes are closely aligned, and welding can be performed. When the above welding is completed, the motor 2 46 is turned on, and the motor 2 46 can drive the welding pipe to rotate through the rotating disk, so as to flip one side, which is convenient for manual welding.

[0026] Specifically, two cylinders 47 are fixedly connected to one side surface of the rotating disk 45 , and clamping blocks 48 are fixedly connected to output ends of the two cylinders 47 .

[0027] In this embodiment: the cylinder 47 can drive the clamping block 48 to move, and the two clamping blocks 48 can clamp one end of the pipe body, so that the rotating disk 45 can drive the steel pipe to rotate more stably, thereby improving the overall stability effect.

[0028] Specifically, the adjustment rod 43 includes two sliding rods that can be slidably connected to the inner wall of the support frame 1 and a T-shaped block connected to the screw 41. The adjustment rod 43 is composed of two sliding rods and a T-shaped block. When the adjustment rod 43 moves, the two sliding rods can improve the overall stability effect.

[0029] Specifically, the clamping block 48 is arranged in an arc shape, and the arc-shaped clamping block 48 can better fit and clamp the surface of the tube body.

[0030] Specifically, the unloading device 5 includes a fixed rod 54, and there are two fixed rods 54. The two fixed rods 54 are respectively fixedly connected to one side of the support frame 1, and the placement plate 2 is rotatably connected to the surface of the fixed rod 54. A handle 53 is fixedly connected to the surface of one side of the placement plate 2, and a material guide frame 51 is fixedly connected to the surface of one side of the support frame 1.

[0031] In this embodiment: when the pipe body is welded and needs to be unloaded, the operator can use the handle 53 to drive the placement plate 2 to rotate in the fixed rod 54. After the placement plate 2 drives the pipe body to rotate to a certain angle, the pipe body will roll from the V-shaped groove 3 to the guide rack 51, thereby rolling and causing the bottom plate of the guide rack 51 to be collected.

[0032] Specifically, a shielding plate 52 is fixedly connected to the surface of the material guide frame 51 , and the shielding plate 52 is vertically arranged to the material guide frame 51 .

[0033] In this embodiment: the shielding plate 52 can intercept the rolling tube body to improve the stabilization effect.

[0034] Working principle: When the equipment is used, the two pipe bodies to be welded are placed in the V-shaped groove 3 on the surface of the placement plate 2. By setting the auxiliary device 4, when in use, turn on the motor 1 42, the motor 1 42 drives the screw 41 to rotate through the belt, and the screw 41 drives the two sets of adjusting rods 43 and the fixed plate 44 to move, so that the rotating disk 45 is squeezed on one end of the pipe, so that the two pipe welding ends are closely aligned, and welding can be carried out. When the upper welding is completed, turn on the cylinder 47, and the two sets of cylinders 47 drive the arc clamping block 48 to clamp on the surface of the pipe body, turn on the motor 2 46, and the motor 2 46 can drive the welding pipe to rotate through the rotating disk, so as to flip one side, and then weld, and the use can be completed. When the welding is completed and the material needs to be unloaded, the handle 53 drives the placement plate 2 to rotate in the fixed rod 54. After rotating to a certain angle, the welded steel pipe rolls out of the V-shaped groove 3 on the surface of the placement plate 2 and rolls onto the guide rack. When the speed is too fast, the shielding plate 52 can intercept the steel pipe so that the steel pipe is collected below the guide rack 51.

Claims

1. A processing support, comprising a support frame (1) and an auxiliary device (4), characterized in that: There are two support frames (1), the upper surfaces of the two support frames (1) are provided with placement plates (2), the surfaces of the placement plates (2) are provided with V-shaped grooves (3) capable of stably placing pipes, the auxiliary device (4) is arranged on the surface of the support frame (1), the auxiliary device (4) comprises an adjustment rod (43), there are two adjustment rods (43), the two adjustment rods (43) are respectively slidably connected to the inner wall of the support frame (1), and one end of the adjustment rod (43) is fixed A fixing plate (44) is connected, a side surface of the fixing plate (44) is fixedly connected to a second motor (46), an output end of the second motor (46) is fixedly connected to a rotating disk (45), the inner walls of the two support frames (1) are rotatably connected to a screw rod (41), the screw rod (41) is threadedly connected to the inner walls of two adjusting rods (43), the surface of the support frame (1) is fixedly connected to a first motor (42), and the output end of the first motor (42) is transmission-connected to the screw rod (41) via a belt.

2. A processing bracket according to claim 1, characterized in that: Two cylinders (47) are fixedly connected to one side surface of the rotating disk (45), and clamping blocks (48) are respectively fixedly connected to the output ends of the two cylinders (47).

3. A processing bracket according to claim 1, characterized in that: The adjusting rod (43) comprises two sliding rods that can be slidably connected to the inner wall of the support frame (1) and a T-shaped block connected to the screw rod (41).

4. A processing bracket according to claim 2, characterized in that: The clamping block (48) is arranged in an arc shape.

5. A processing bracket according to claim 1, characterized in that: The surface of the support frame (1) is provided with a material unloading device (5), and the material unloading device (5) comprises a fixing rod (54). There are two fixing rods (54), and the two fixing rods (54) are respectively fixedly connected to one side of the support frame (1). The placement plate (2) is rotatably connected to the surface of the fixing rod (54), and a handle (53) is fixedly connected to one side surface of the placement plate (2). The material guide frame (51) is fixedly connected to one side surface of the support frame (1).

6. A processing bracket according to claim 5, characterized in that: A shielding plate (52) is fixedly connected to the surface of the material guide frame (51), and the shielding plate (52) is arranged vertically to the material guide frame (51).