Turntable mechanism and capacitor assembling device
By designing an integrated rotary mechanism in the capacitor assembly device, the problems of low efficiency and difficult to ensure position accuracy are solved, efficient assembly and precise position control are achieved, and the production quality of capacitor assembly is improved.
Patent Information
- Application Number
- CN202421103529.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-20
- Publication Date
- 2024-12-27
- Estimated Expiration
- 2034-05-20
AI Technical Summary
The existing capacitor assembly devices have problems such as low efficiency and difficult to guarantee position accuracy during the assembly process of turntables and working positions, resulting in poor production quality.
A turntable mechanism is designed to provide intermittent rotation for the turntable through the transmission connection of the power module and the disc module, and the turntable is integrated with multiple working positions evenly distributed. It adopts a clamping structure of fixed components and mobile components to ensure that The capacitance pin is fixed and the plug is stable.
The assembly efficiency of the capacitor assembly device is improved, assembly time is saved, the position accuracy of the working position is ensured, and position changes caused by rotary movement are avoided.
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Figure CN222243453U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of capacitor production equipment, in particular to a turntable mechanism and a capacitor assembly device. Background Art
[0002] Capacitors are one of the electronic components used in large quantities in electronic devices. They are widely used in DC isolation, coupling, bypass, filtering, tuning circuits, energy conversion, control circuits, etc. Its main structure includes an aluminum shell, a capacitor and a rubber plug. The capacitor is set inside the aluminum shell, and the rubber plug is fixed inside the aluminum shell and located on one side of the capacitor. Two pins are fixed on the capacitor, and the two pins pass through the rubber plug and extend to the outside of the aluminum shell. Usually, the aluminum shell, capacitor and rubber plug need to be assembled by a capacitor assembly device after they are produced.
[0003] The existing capacitor assembly device mainly includes a plug feeding mechanism, a component feeding mechanism and a turntable mechanism. The plug feeding mechanism is used to transport the plug to the turntable mechanism, and the component feeding mechanism is used to transport the component to the turntable mechanism and assemble it with the plug on the turntable mechanism. The turntable of the turntable mechanism and the multiple workstations evenly distributed on the turntable are usually processed separately and then assembled together, which not only wastes man-hours, but also makes it difficult to ensure the position accuracy of the multiple workstations during assembly, which leads to poor production quality of the capacitor assembly device. Utility Model Content
[0004] The utility model provides a turntable mechanism and a capacitor assembly device, in which the turntable and a plurality of workstations evenly distributed on the outer side of the turntable are integrally processed and formed, and the turntable and the plurality of workstations can be processed and formed at one time, thereby improving efficiency and saving assembly time of the capacitor assembly device, and ensuring the position accuracy of the plurality of workstations on the turntable without causing position changes due to movement of the turntable.
[0005] According to the first aspect of the utility model, the utility model provides a turntable mechanism for use in the field of capacitor production, comprising a power module, a disc module and a plurality of working modules, wherein the disc module comprises a turntable capable of rotating around a center of a circle and a plurality of working positions uniformly distributed on the outside of the turntable and integrally formed with the turntable, each of the working modules being correspondingly mounted on each of the working positions, and the power module being transmission-connected to the turntable to provide the power required for intermittent rotation of the turntable;
[0006] Wherein, the working module includes a fixed component and a movable component, the fixed component is fixed at the end of the working position, the movable component is movably installed on the working position and a clamping hole is formed between the movable component and the fixed component for clamping the two pins of the capacitor.
[0007] In a turntable mechanism of one embodiment of the utility model, the fixed component includes a first fixed block having a first fixed protrusion and a second fixed block having a second fixed protrusion, and the movable component includes a movable block having a first fixed groove and a second positioning groove, and the first fixed protrusion and the second fixed protrusion are correspondingly inserted into the first fixed groove and the second positioning groove to fix the two pins of the capacitor.
[0008] In a turntable mechanism of one embodiment of the utility model, the moving component includes a moving rod and an elastic member, a movable groove is provided on the working position, the moving rod is movably installed in the movable groove, the moving block is connected to one end of the moving rod, and the elastic member always maintains an elastic force in the direction of the moving block to drive the moving block to move toward the fixed component.
[0009] In a turntable mechanism of one embodiment of the utility model, the working module also includes a mounting block, the moving rod is movably mounted in the movable groove through the mounting block, one end of the elastic member is connected to the end of the moving rod away from the moving block, and the other end of the elastic member is connected to a connecting protrusion on the mounting block.
[0010] In a turntable mechanism of one embodiment of the utility model, a first positioning protrusion and a second positioning protrusion are provided on the working position, a first positioning groove is provided on the first fixed block, and a second positioning groove is provided on the second fixed block. The first positioning groove cooperates with the first positioning protrusion, and the second positioning groove cooperates with the second positioning protrusion, so as to limit the installation position of the first fixed block and the second fixed block on the working position.
[0011] In a turntable mechanism of one embodiment of the utility model, the working module also includes a limit block and a clamping block, the limit block is provided with a placement groove, the clamping block is used to limit the rubber plug in the placement groove, and the position of the placement groove corresponds to the position of the clamping hole.
[0012] In a turntable mechanism of one embodiment of the utility model, a positioning through hole is provided on the working position, a positioning plate cooperating with the positioning through hole is provided on the limiting block, the placement groove is formed on the side of the positioning plate facing away from the working position, and the clamping block is rotatably installed on the working position.
[0013] In the turntable mechanism of one embodiment of the utility model, the clamping block has a triangular limiting protrusion, the tip of the limiting protrusion faces the placement groove, and is used to limit the rubber plug in the placement groove.
[0014] In a turntable mechanism of one embodiment of the utility model, the clamping block has a first protrusion, a second protrusion is provided on the working position, and an abutment member is provided between the first protrusion and the second protrusion for forcing the limiting protrusion to move toward one side of the placement groove.
[0015] According to a second aspect of the utility model, the utility model further provides a capacitor assembly device, comprising the above-mentioned turntable mechanism.
[0016] The technical solution provided by the embodiments of the present application may include the following beneficial effects: the present application designs a turntable mechanism and a capacitor assembly device, including a power module, a disc module and multiple working modules, the power module is connected to the disc module in a transmission manner to provide the disc module with the power required for intermittent rotation; wherein the disc module includes a turntable that can rotate around the center of a circle and multiple working positions that are evenly distributed on the outside of the turntable and integrally formed with the turntable, each working module is correspondingly installed on each working position, and through the integral processing of the turntable and the multiple working positions, the turntable and the multiple working positions can be processed and formed at the same time, thereby improving efficiency, saving assembly time of the capacitor assembly device, and ensuring the position accuracy of the multiple working positions on the turntable, and will not cause position changes due to the movement of the turntable, etc.
[0017] It should be understood that the foregoing general description and the following detailed description are exemplary and explanatory only and are not restrictive of the present application. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] In order to more clearly illustrate the technical solutions of the embodiments of the utility model, the drawings required for use in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
[0019] Figure 1 It is a structural schematic diagram of a turntable mechanism provided in one embodiment of the present application;
[0020] Figure 2 yes Figure 1 A cross-sectional schematic diagram of a turntable mechanism in FIG.
[0021] Figure 3 yes Figure 1 An exploded schematic diagram of the turntable mechanism in FIG.
[0022] Figure 4 yes Figure 1 A schematic diagram of the structure of the segmentation component in FIG.
[0023] Figure 5 yes Figure 1 A partial exploded view of the segmented components in FIG.
[0024] Figure 6 yes Figure 1 A schematic diagram of a fixed structure in FIG.
[0025] Figure 7 yes Figure 1 A schematic diagram of the structure of the segmentation component in FIG.
[0026] Figure 8 yes Figure 1 Schematic diagram of the decomposition of the segmentation components in;
[0027] Fig. 9 yes Figure 1 A schematic diagram of the structure of the disc module in FIG.
[0028] Fig.10 yes Figure 1 A schematic diagram of the structure of the disc module at another angle;
[0029] Fig.11 yes Figure 1 A schematic diagram of the structure of the working modules in FIG.
[0030] Fig.12 yes Figure 1 A schematic diagram of the structure of the working module at another angle;
[0031] Fig.13 yes Figure 1 A schematic diagram of the decomposition of the working modules in ;
[0032] Fig.14 yes Figure 1 Schematic cross-sectional view of the turntable mechanism in FIG. DETAILED DESCRIPTION
[0033] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0034] It should also be understood that the terms used in this utility model specification are only for describing specific realities. In the description of this application, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise" and the like indicate the orientation or position relationship based on the orientation or position relationship shown in the drawings, which is only for the convenience of describing this application and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on this application. In addition, the terms "first" and "second" are only used for descriptive purposes, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Therefore, the features defined as "first" and "second" may explicitly or implicitly include one or more of the features. In the description of this application, the meaning of "multiple" is two or more, unless otherwise clearly and specifically defined.
[0035] In conjunction with the accompanying drawings, some embodiments of the present application are described in detail below. In the absence of conflict, the following embodiments and features in the embodiments can be combined with each other.
[0036] like Figures 1 to 14 As shown, according to the first aspect of the present application, the present application provides a turntable mechanism for use in the field of capacitor production. The turntable mechanism includes a power module 300 and a segmentation assembly. The power module 300 is transmission-connected to the segmentation assembly to provide the power required for intermittent rotation of the segmentation assembly. The structure is simple, the function is reliable, it is easy to implement, and the cost is low.
[0037] In an optional embodiment, the turntable mechanism includes a transmission mechanism 400, the power module 300 is connected to the splitting assembly via the transmission mechanism 400, and the power module 300 and the transmission mechanism 400 are connected via gear transmission.
[0038] In an optional embodiment, the segmentation component includes a disc module 100 and multiple working modules 200, the disc module 100 includes a turntable 101 that can rotate around the center of a circle and multiple working positions 102 that are evenly distributed on the outside of the turntable 101 and are integrally formed with the turntable 101, each working module 200 is correspondingly installed on each working position 102, so that the working module 200 can clamp the two pins of the capacitor, with a simple structure, reliable function, easy implementation and low cost.
[0039] After adopting the above technical scheme, since the work station 102 and the turntable 101 are integrally formed, not only can the turntable 101 and multiple work stations 102 be processed and formed at one time to improve efficiency, but also the assembly time of the capacitor assembly device is saved, and the position accuracy of multiple work stations 102 on the turntable 101 is ensured, and the position will not be changed by the movement of the turntable 101, and it is not easy to shift during the processing process.
[0040] In an optional embodiment, the number of workstations 102 and work modules 200 is twelve, and the twelve workstations 102 are evenly distributed on the circumference of the turntable 101. The twelve work modules 200 are correspondingly installed in the twelve workstations 102, so that the twelve workstations 102 on the turntable mechanism can correspond to the twelve assembly processes of the capacitor assembly device. The twelve assembly processes include but are not limited to the rubber plug loading position, the rubber plug detection assembly position, the element loading position, the pin detection position, the pin pulling position and the element rejection position, etc., which are not limited in the present application.
[0041] In an optional embodiment, the working module 200 includes a fixed component 10 and a movable component 20. The fixed component 10 is fixed at the end of the working position 102. The movable component 20 is movably installed on the working position 102 and a clamping hole is formed between the movable component 20 and the fixed component 10 for clamping the two pins of the capacitor. The clamping is stable and the method is simple and reasonable.
[0042] In an optional embodiment, the fixing assembly 10 includes a first fixing block 11 having a first fixing protrusion 112 and a second fixing block 12 having a second fixing protrusion 122, and the moving assembly 20 includes a moving block 21 having a first fixing groove 211 and a second positioning groove 212, and the first fixing protrusion 111 and the second fixing protrusion 122 are correspondingly inserted into the first fixing groove 211 and the second positioning groove 212, for fixing the two pins of the capacitor. The first fixing groove 211 and the second positioning groove 212 can guide the two pins of the capacitor so that the two pins of the capacitor can extend in parallel along the first fixing groove 211 and the second positioning groove 212.
[0043] In an optional embodiment, the moving component 20 includes a moving rod 22 and an elastic member, a movable groove 1023 is provided on the working position 102, the moving rod 33 is movably installed in the movable groove 1023, the moving block 21 is connected to one end of the moving rod 22, and the elastic member always maintains an elastic force in the direction of the moving block 21 to drive the moving block 22 to move toward one side of the fixed component 10, and is used to clamp the two pins inserted through the first fixing groove 211 and the second positioning groove 212.
[0044] In an optional embodiment, the working module 200 further includes a mounting block 30, through which the moving rod 22 is movably mounted in the movable groove 1023, one end of the elastic member is connected to the end of the moving rod 22 away from the moving block 21, and the other end of the elastic member is connected to the connecting protrusion 31 on the mounting block 20, so that the moving rod 22 can always maintain a driving force toward one side of the fixed component 10 under the elastic force of the elastic member, and is used to drive the moving block 21 to clamp the two pins that penetrate the first fixing groove 211 and the second positioning groove 212. Among them, the moving rod 22 is provided with a connecting stud 221 at the end away from the moving block 21, and the elastic member is connected to the connecting stud 221.
[0045] In an optional embodiment, a first positioning protrusion 1021 and a second positioning protrusion 1022 are provided on the working position 102, a first positioning groove 111 is provided on the first fixed block 11, and a second positioning groove 121 is provided on the second fixed block 12. The first positioning groove 111 cooperates with the first positioning protrusion 1021, and the second positioning groove 121 cooperates with the second positioning protrusion 1022, so as to limit the installation position of the first fixed block 11 and the second fixed block 11 on the working position 102, thereby realizing the positioning installation of the first fixed block 11 and the second fixed block 11.
[0046] In an optional embodiment, the working module 200 also includes a limit block 40 and a clamping block 50. The limit block 40 is provided with a placement groove 42. The clamping block 50 is used to limit the plug 1000 in the placement groove 42. The position of the placement groove 42 corresponds to the position of the clamping hole, so that the two pins of the capacitor can pass through the plug 1000 and then pass out from the clamping hole.
[0047] Exemplarily, a through hole 43 is provided on the limit block 40, and a notch structure 421 is provided on one side of the placement groove 42. The through hole 43 is located at the bottom of the placement groove 42 and corresponds to the position of the clamping hole. Part of the structure of the clamping block 50 passes through the notch structure 421, which is used to clamp the plug 1000 in the placement groove 42 to prevent the plug 1000 from falling.
[0048] In an optional embodiment, the work station 102 is provided with a positioning through hole 1024, the limiting block 40 is provided with a positioning plate 41 that matches the positioning through hole 1024, the placement groove 42 is formed on the side of the positioning plate 41 that faces away from the work station 102, and the clamping block 50 is rotatably mounted on the work station 102. The limiting block 40 is fixed on the work station 102 by the cooperation between the positioning plate 41 and the positioning through hole 1024, and the placement groove 42 is formed on the positioning plate 41, so that the position of the placement groove 42 on the work station 102 can be ensured.
[0049] In an optional embodiment, the clamping block 50 has a triangular limiting protrusion 51, the tip of which faces the placement groove 42, for limiting the rubber plug 1000 in the placement groove 42. The limiting protrusion 51 moves in the notch structure 421 and only a small part extends into the placement groove 42, and the length of the small part can be but is not limited to between 1 mm and 5 mm.
[0050] In an optional embodiment, the clamping block 50 has a first protrusion 52, a second protrusion 1026 is provided on the working position 102, and an abutment is provided between the first protrusion 52 and the second protrusion 1026, and the abutment is used to force the limiting protrusion 51 to move toward one side of the placement groove 42, so as to limit the plug 1000 in the placement groove 42.
[0051] In an optional embodiment, a connecting shaft 53 is provided on the clamping block 50 , a connecting hole 1026 is provided on the working position 102 , and the clamping block 50 is rotatably installed in the connecting hole 1026 via the connecting shaft 53 .
[0052] In an optional embodiment, the turntable mechanism includes a fixed structure 500, the disc module 100 includes a first connecting block 103 and a second connecting block 104, and the fixed structure 500 is provided with a first connecting groove 501 and a second connecting groove 502. The structure of the first connecting groove 501 is adapted to the structure of the first connecting block 103, and the structure of the second connecting groove 502 is adapted to the structure of the second connecting block 104, so that the fixed structure 500 can be fixed on the turntable 101 through the first connecting block 103 and the second connecting block 104, and the transmission mechanism 400 is connected to the fixed structure 500.
[0053] like Figures 1 to 14 As shown, according to the second aspect of the present application, the present application provides a capacitor assembly device, including the above-mentioned turntable mechanism.
[0054] In the description of this application, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection. It can be a mechanical connection or an electrical connection. It can be directly connected or indirectly connected through an intermediate medium. It can be the internal connection of two elements or the interaction relationship between two elements. For ordinary technicians in this field, the specific meanings of the above terms in this application can be understood according to the specific circumstances.
[0055] In the present application, unless otherwise clearly specified and limited, a first feature being "above" or "below" a second feature may include that the first and second features are in direct contact, or may include that the first and second features are not in direct contact but are in contact through another feature between them. Moreover, a first feature being "above", "above" and "above" a second feature includes that the first feature is directly above and obliquely above the second feature, or simply indicates that the first feature is higher in level than the second feature. A first feature being "below", "below" and "below" a second feature includes that the first feature is directly below and obliquely below the second feature, or simply indicates that the first feature is lower in level than the second feature.
[0056] The disclosure above provides many different embodiments or examples to realize the different structures of the present application. In order to simplify the disclosure of the present application, the parts and settings of specific examples are described above. Of course, they are only examples, and the purpose is not to limit the present application. In addition, the present application can repeat reference numbers and / or reference letters in different examples, and this repetition is for the purpose of simplification and clarity, which itself does not indicate the relationship between the various embodiments and / or settings discussed. In addition, the various specific processes and material examples provided by the present application, but those of ordinary skill in the art can be aware of the application of other processes and / or the use of other materials.
[0057] In the description of this specification, the description with reference to the terms "one embodiment", "some embodiments", "illustrative embodiments", "examples", "specific examples", or "some examples" means that the specific features, structures, materials, or characteristics described in conjunction with the embodiments or examples are included in at least one embodiment or example of the present application. In this specification, the schematic representation of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials, or characteristics described may be combined in any one or more embodiments or examples in a suitable manner.
Claims
1. A turntable mechanism, used in the field of capacitor production, characterized in that: It includes a power module, a disc module and a plurality of working modules, wherein the disc module includes a turntable that can rotate around a center of a circle and a plurality of working positions that are evenly distributed outside the turntable and are integrally formed with the turntable, each of the working modules is correspondingly installed on each of the working positions, and the power module is connected to the turntable in a transmission manner to provide the turntable with the power required for intermittent rotation; Wherein, the working module includes a fixed component and a movable component, the fixed component is fixed at the end of the working position, the movable component is movably installed on the working position and a clamping hole is formed between the movable component and the fixed component for clamping the two pins of the capacitor.
2. The turntable mechanism according to claim 1, characterized in that: The fixing component includes a first fixing block having a first fixing protrusion and a second fixing block having a second fixing protrusion, and the moving component includes a moving block having a first fixing groove and a second positioning groove, and the first fixing protrusion and the second fixing protrusion are correspondingly inserted into the first fixing groove and the second positioning groove to fix the two pins of the capacitor.
3. The turntable mechanism according to claim 2, characterized in that: The moving assembly includes a moving rod and an elastic member. A movable groove is provided on the working position. The moving rod is movably installed in the movable groove. The moving block is connected to one end of the moving rod. The elastic member always maintains an elastic force in the direction of the moving block to drive the moving block to move toward the fixed assembly.
4. The turntable mechanism according to claim 3, characterized in that: The working module also includes a mounting block, and the moving rod is movably mounted in the movable groove through the mounting block. One end of the elastic member is connected to the end of the moving rod away from the moving block, and the other end of the elastic member is connected to a connecting protrusion on the mounting block.
5. The turntable mechanism according to claim 2, characterized in that: The working position is provided with a first positioning protrusion and a second positioning protrusion, the first fixing block is provided with a first positioning groove, and the second fixing block is provided with a second positioning groove. The first positioning groove cooperates with the first positioning protrusion, and the second positioning groove cooperates with the second positioning protrusion to limit the installation position of the first fixing block and the second fixing block on the working position.
6. The turntable mechanism according to claim 2, characterized in that: The working module further comprises a limit block and a clamping block, the limit block is provided with a placement groove, the clamping block is used to limit the rubber plug in the placement groove, and the position of the placement groove corresponds to the position of the clamping hole.
7. The turntable mechanism according to claim 6, characterized in that: The working position is provided with a positioning through hole, the limiting block is provided with a positioning plate matched with the positioning through hole, the placement groove is formed on a side of the positioning plate facing away from the working position, and the clamping block is rotatably mounted on the working position.
8. The turntable mechanism according to claim 7, characterized in that: The clamping block has a triangular limiting protrusion, the tip of which faces the placement groove and is used to limit the rubber plug in the placement groove.
9. The turntable mechanism according to claim 8, characterized in that: The clamping block has a first protrusion, the working position is provided with a second protrusion, and an abutment member is provided between the first protrusion and the second protrusion for forcing the limiting protrusion to move toward one side of the placement groove.
10. A capacitor assembly device, characterized in that: It comprises a turntable mechanism as claimed in any one of claims 1 to 9.
