Broken bridge aluminum full numerical control rolling compound machine
By designing the adjustment mechanism and rolling mechanism in the broken bridge aluminum full CNC rolling composite machine, the gap and error problems after the aluminum profile is solved, and the precise pressing and efficient production of aluminum profiles are achieved.
Patent Information
- Application Number
- CN202421072386.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-16
- Publication Date
- 2024-12-27
- Estimated Expiration
- 2034-05-16
AI Technical Summary
The existing broken bridge aluminum fully CNC rolling composite machine has gaps after the aluminum profile is penetrated, resulting in the limit and pressing effect cannot be guaranteed, and the equipment adjustment is cumbersome, which may lead to the plate height or spacing errors at different positions, affecting the finished product rate. .
A broken bridge aluminum fully CNC rolling composite machine including a first adjustment mechanism and a second adjustment mechanism is designed, and the height of the broken bridge aluminum is adjusted by a first electric telescopic rod and an adjustment motor, a second electric telescopic rod and a forward and reverse motor. Adjust the spacing and height of the pressure plates, and the rolling motor drives the driving gear and driven gear to make multiple pressure plates run simultaneously, improving working efficiency.
The precise height adjustment of broken bridge aluminum and the uniformity of the pressure plate spacing are achieved, ensuring the close integration of aluminum profiles, and improving production efficiency and yield.
Smart Images

Figure CN222243469U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of thermal insulation aluminum processing, in particular to a thermal insulation aluminum full-CNC rolling composite machine. Background Art
[0002] The thermal break aluminum full CNC rolling composite machine is an advanced mechanical equipment. It adopts a fully digital control system and can accurately control various parameters in the rolling process, thereby improving production efficiency and product quality. This type of equipment usually includes one or more sets of hard rolling wheels, which are used to firmly press the thermal break aluminum profiles with teeth opened and thermal insulation strips or plastic profiles to achieve a close combination of the aluminum profile and the thermal insulation strip.
[0003] At present, after the aluminum profiles are inserted into the rolling composite machines on the market, there is still a certain gap between them, which makes it impossible to ensure the limit and pressing effects on both sides, and the equipment adjustment is cumbersome. In addition, the staff usually adjusts the pressure plate individually, which may cause errors in the height or spacing between the pressure platens at different positions, thereby affecting the yield of the profile and making it inconvenient for people to use. Summary of the invention
[0004] The purpose of this section is to summarize some aspects of the embodiments of the utility model and briefly introduce some preferred embodiments. Some simplifications or omissions may be made in this section and the specification abstract and utility model name of this application to avoid blurring the purpose of this section, specification abstract and utility model name, and such simplifications or omissions cannot be used to limit the scope of the utility model.
[0005] In view of the fact that there is a certain gap between the aluminum profiles after the rolling composite machine is inserted in the above or prior art, the staff adjusts the pressure plate individually, and there is an error in the height or spacing between the pressure plates at different positions.
[0006] In order to achieve the above purpose, the utility model provides the following technical solutions:
[0007] The fully CNC rolling composite machine for thermally broken aluminum comprises a box body and a first adjusting mechanism, wherein the first adjusting mechanism is arranged inside the box body, and the first adjusting mechanism comprises a bracket, a first electric telescopic rod, a moving block, a rolling roller, a fixed block, an adjusting motor and a rotating roller, wherein the bracket is fixedly installed inside the box body, two of the first electric telescopic rods are fixedly installed on the top of the bracket, the moving block is fixedly installed on the bottom of the first electric telescopic rod, the rolling roller is arranged on the inner side of the moving block, two of the fixed blocks are fixedly installed on the inner side of the bracket, the adjusting motor is fixedly installed on the outer side of the fixed block, and the rotating roller is fixedly connected to the output end of the adjusting motor, and the moving block is moved to a suitable position by the first electric telescopic rod, and the rotating roller is driven to rotate by the adjusting motor, and the thermally broken aluminum is adjusted to a suitable height and transported into the box body through the cooperation of the rotating roller and the rolling roller.
[0008] As a further solution of the utility model: a second adjusting mechanism and a rolling mechanism are arranged inside the box body, the second adjusting mechanism includes a support plate, a second electric telescopic rod, a first sliding rod, a block, a movable plate, a second sliding rod, a fixed plate, a forward and reverse motor, a threaded rod and a support plate, the support plate is fixedly installed inside the box body, and the second electric telescopic rod is fixedly installed on the outside of the support plate.
[0009] As a further solution of the utility model: the two first sliding rods are fixedly mounted on both sides of the second electric telescopic rod, the block is fixedly mounted on one end of the first sliding rod and fixedly mounted on the bottom of the box, the movable plate is arranged on the outside of the first sliding rod and fixedly mounted on the output end of the second electric telescopic rod, and the two second sliding rods are fixedly mounted on the top of the movable plate.
[0010] As a further solution of the utility model: the fixed plate is fixedly installed on the top of the second sliding rod, the forward and reverse motor is fixedly installed on the top of the fixed plate, the threaded rod is fixedly connected to the output end of the forward and reverse motor, and the support plate is arranged on the outside of the threaded rod and the second sliding rod. The movable plate is moved along the first sliding rod by the second electric telescopic rod to adjust the spacing between the pressure plates. The height of the pressure plate can be adjusted by the cooperation of the forward and reverse motor, the threaded rod and the support plate.
[0011] As a further solution of the utility model: the rolling mechanism includes a rolling motor, a driving gear, a bearing, a rotating shaft, a driven gear, a rotating belt and a pressure plate. The rolling motor is fixedly installed on the top of the support plate, and the driving gear is fixedly installed on the output end of the rolling motor.
[0012] As a further solution of the utility model: the two bearings are fixedly mounted on both sides of the rolling motor, the rotating shaft is fixedly mounted on the top of the bearings, the driven gear is fixedly mounted on the outside of the rotating shaft, the rotating belt sleeve is arranged on the outside of the driving gear and the driven gear, and the pressure plate is fixedly mounted on the top of the rotating shaft. The driving gear is driven to rotate by the rolling motor, thereby driving the driven gear and the rotating shaft to rotate, so that multiple pressure plates can operate simultaneously to improve work efficiency.
[0013] As a further solution of the utility model: a transparent observation window is arranged on the outer side of the box body, a feed port and a discharge port are opened on the outer side of the box body, and an operator is fixedly installed on the side of the feed port.
[0014] Compared with the prior art, the beneficial effects of the utility model are:
[0015] The utility model drives the moving block to a suitable position through the setting of the first adjusting mechanism and the first electric telescopic rod, drives the rotating roller to rotate through the adjusting motor, and adjusts the thermally-broken aluminum to a suitable height and transports it into the box body through the cooperation of the rotating roller and the rolling roller, so as to facilitate the next step of work; through the setting of the second adjusting mechanism, the moving plate is moved along the first sliding rod through the second electric telescopic rod, and the spacing between the pressure plates is adjusted; through the cooperation of the forward and reverse motors, the threaded rods and the supporting plates, the height of the pressure plates can be adjusted; through the setting of the rolling mechanism, the driving gear is driven to rotate through the rolling motor, thereby driving the driven gear and the rotating shaft to rotate, so that a plurality of pressure plates can operate simultaneously, thereby improving work efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 This is a schematic diagram of the overall structure of the thermal insulation aluminum full CNC rolling composite machine;
[0017] Figure 2 This is a schematic diagram of the overall structure of the thermal insulation aluminum full CNC rolling composite machine;
[0018] Figure 3 It is a schematic diagram of the first adjustment mechanism in the thermal-break aluminum full CNC rolling composite machine;
[0019] Figure 4 It is a schematic diagram of the second adjustment mechanism and rolling mechanism in the thermal insulation aluminum full CNC rolling composite machine;
[0020] Figure 5 This is a schematic diagram of the rolling mechanism in the thermal insulation aluminum full CNC rolling composite machine.
[0021] In the figure: 1. box body; 2. first adjusting mechanism; 201. bracket; 202. first electric telescopic rod; 203. moving block; 204. rolling roller; 205. fixed block; 206. adjusting motor; 207. rotating roller; 3. second adjusting mechanism; 301. support plate; 302. second electric telescopic rod; 303. first sliding rod; 304. block; 305. moving plate; 306. second sliding rod; 307. fixed plate; 308. forward and reverse motor; 309. threaded rod; 310. support plate; 4. rolling mechanism; 401. rolling motor; 402. driving gear; 403. bearing; 404. rotating shaft; 405. driven gear; 406. rotating belt; 407. pressure plate; 5. transparent observation window; 6. feeding port; 7. discharging port; 8. operator. DETAILED DESCRIPTION
[0022] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model. Example
[0023] See also Figure 1-5 , the technical solution provided by this embodiment is as follows:
[0024] The fully CNC rolling composite machine for thermally broken aluminum comprises a box body 1 and a first adjusting mechanism 2. The first adjusting mechanism 2 is arranged inside the box body 1. The first adjusting mechanism 2 comprises a bracket 201, a first electric telescopic rod 202, a moving block 203, a rolling roller 204, a fixed block 205, an adjusting motor 206 and a rotating roller 207. The bracket 201 is fixedly installed inside the box body 1. Two first electric telescopic rods 202 are fixedly installed on the top of the bracket 201. The moving block 203 is fixedly installed on the bottom of the first electric telescopic rod 202. The rolling roller 204 is arranged on the inner side of the moving block 203. Two fixed blocks 205 are fixedly installed on the inner side of the bracket 201. The adjusting motor 206 is fixedly installed on the outer side of the fixed block 205. The rotating roller 207 is fixedly connected to the output end of the adjusting motor 206.
[0025] Specifically, a second adjusting mechanism 3 and a rolling mechanism 4 are provided inside the box body 1. The second adjusting mechanism 3 includes a support plate 301, a second electric telescopic rod 302, a first sliding rod 303, a block 304, a movable plate 305, a second sliding rod 306, a fixed plate 307, a forward and reverse motor 308, a threaded rod 309 and a support plate 310. The support plate 301 is fixedly installed inside the box body 1, and the second electric telescopic rod 302 is fixedly installed on the outside of the support plate 301.
[0026] Furthermore, the moving block 203 is moved to a suitable position by the first electric telescopic rod 202, and the rotating roller 207 is driven to rotate by adjusting the motor 206. Through the cooperation of the rotating roller 207 and the rolling roller 204, the thermally-broken aluminum is adjusted to a suitable height and transported into the box body 1, which is convenient for the next step of work.
[0027] Specifically, the two first sliding bars 303 are fixedly mounted on both sides of the second electric telescopic rod 302, the block 304 is fixedly mounted on one end of the first sliding bar 303 and fixedly mounted on the bottom of the box body 1, the movable plate 305 is arranged on the outside of the first sliding bar 303 and fixedly mounted on the output end of the second electric telescopic rod 302, and the two second sliding bars 306 are fixedly mounted on the top of the movable plate 305.
[0028] Furthermore, the movable plate 305 is moved along the first slide bar 303 by the second electric telescopic rod 302 to adjust the spacing between the pressure plates 407 .
[0029] Specifically, the fixed plate 307 is fixedly installed on the top of the second slide rod 306, the forward and reverse motor 308 is fixedly installed on the top of the fixed plate 307, the threaded rod 309 is fixedly connected to the output end of the forward and reverse motor 308, and the support plate 310 is arranged on the outside of the threaded rod 309 and the second slide rod 306.
[0030] Furthermore, the height of the pressure plate 407 can be adjusted through the cooperation of the forward and reverse motor 308, the threaded rod 309 and the support plate 310.
[0031] Specifically, the rolling mechanism 4 includes a rolling motor 401, a driving gear 402, a bearing 403, a rotating shaft 404, a driven gear 405, a rotating belt 406 and a pressure plate 407. The rolling motor 401 is fixedly installed on the top of the support plate 310, and the driving gear 402 is fixedly installed on the output end of the rolling motor 401.
[0032] Furthermore, the driving gear 402 is driven to rotate by the rolling motor 401 .
[0033] Specifically, the two bearings 403 are fixedly installed on both sides of the rolling motor 401, the rotating shaft 404 is fixedly installed on the top of the bearing 403, the driven gear 405 is fixedly installed on the outside of the rotating shaft 404, the rotating belt 406 is sleeved on the outside of the driving gear 402 and the driven gear 405, and the pressure plate 407 is fixedly installed on the top of the rotating shaft 404.
[0034] Furthermore, the driven gear 405 and the rotating shaft 404 are driven to rotate by the rotating belt 406, so that a plurality of pressure plates 407 can operate simultaneously, thereby improving work efficiency.
[0035] Specifically, a transparent observation window 5 is provided on the outer side of the box body 1 , a feed port 6 and a discharge port 7 are provided on the outer side of the box body 1 , and an operator 8 is fixedly installed on the side of the feed port 6 .
[0036] Furthermore, the transparent observation window 5 allows the staff to observe the internal conditions of the box body 1 and the operator 8 is used to control the overall operation of the device.
[0037] Working principle:
[0038] When in use, the processed aluminum material is put into the feed port 6, and the moving block 203 is moved to a suitable position by the first electric telescopic rod 202, and the rotating roller 207 is driven to rotate by the adjusting motor 206. The processing aluminum material is adjusted to a suitable height and transported into the box body 1 through the cooperation of the rotating roller 207 and the rolling roller 204, which is convenient for the next step of work. The moving plate 305 is moved along the first sliding rod 303 by the second electric telescopic rod 302, and the spacing between the pressure plates 407 is adjusted. The height of the pressure plate 407 can be adjusted by the cooperation of the forward and reverse motors 308, the threaded rod 309 and the support plate 310. Through the setting of the rolling mechanism 4, the driving gear 402 is driven to rotate by the rolling motor 401, thereby driving the driven gear 405 and the rotating shaft 404 to rotate, so that multiple pressure plates 407 can operate at the same time, and the aluminum profile is compressed under the rolling and clamping compound of the pressure plate 407, and then transmitted from the discharge port 7.
[0039] In summary: the fully CNC rolling composite machine for thermally broken aluminum, through the setting of the first adjusting mechanism 2, drives the moving block 203 to move to a suitable position through the first electric telescopic rod 202, drives the rotating roller 207 to rotate through the adjusting motor 206, and adjusts the thermally broken aluminum to a suitable height and transports it into the box body 1 through the cooperation of the rotating roller 207 and the rolling roller 204, so as to facilitate the next step of work; through the setting of the second adjusting mechanism 3, the moving plate 305 is moved along the first sliding rod 303 through the second electric telescopic rod 302, and the spacing between the pressure plates 407 is adjusted; through the cooperation of the forward and reverse motors 308, the threaded rod 309 and the support plate 310, the height of the pressure plate 407 can be adjusted; through the setting of the rolling mechanism 4, the driving gear 402 is driven to rotate through the rolling motor 401, thereby driving the driven gear 405 and the rotating shaft 404 to rotate, so that multiple pressure plates 407 can operate simultaneously, thereby improving work efficiency.
[0040] Importantly, it should be noted that the construction and arrangement of the present application shown in a number of different exemplary embodiments are only exemplary. Although only a few embodiments are described in detail in this disclosure, it should be readily understood by those who refer to this disclosure that many modifications are possible (e.g., the size, scale, structure, shape and proportion of various elements, and parameter values (e.g., temperature, pressure, etc.), mounting arrangements, use of materials, color, directional changes, etc.) without substantially departing from the novel teachings and advantages of the subject matter described in the application. For example, an element shown as integrally formed may be composed of multiple parts or elements, the position of the element may be inverted or otherwise changed, and the nature or number or position of the discrete element may be changed or changed. Therefore, all such modifications are intended to be included in the scope of the present utility model. The order or sequence of any process or method steps may be changed or reordered according to alternative embodiments. In the claims, any "device plus function" clause is intended to cover the structure described herein that performs the function, and is not only structurally equivalent but also an equivalent structure. Without departing from the scope of the present invention, other substitutions, modifications, changes and omissions may be made in the design, operating conditions and arrangement of the exemplary embodiments. Therefore, the present invention is not limited to a specific embodiment, but extends to various modifications that still fall within the scope of the appended claims.
[0041] Additionally, in order to provide a concise description of example embodiments, all features of an actual embodiment may not be described (ie, those features that are not relevant to the best mode presently contemplated for carrying out the invention or those that are not relevant to implementing the invention).
[0042] It will be appreciated that in the development of any actual implementation, as in any engineering or design project, numerous implementation-specific decisions may be made. Such a development effort may be complex and time-consuming, but will be a routine task of design, fabrication, and production for those of ordinary skill having the benefit of this disclosure without undue experimentation.
[0043] It should be noted that the above embodiments are only used to illustrate the technical solution of the utility model rather than to limit it. Although the utility model has been described in detail with reference to the preferred embodiments, ordinary technicians in the field should understand that the technical solution of the utility model can be modified or replaced by equivalents without departing from the spirit and scope of the technical solution of the utility model, which should be included in the scope of the claims of the utility model.
Claims
1. A fully CNC rolling composite machine for thermally broken aluminum, comprising a housing (1) and a first adjustment mechanism (2), characterized in that: The first adjustment mechanism (2) is arranged inside the box body (1), and comprises a bracket (201), a first electric telescopic rod (202), a moving block (203), a rolling roller (204), a fixed block (205), an adjustment motor (206) and a rotating roller (207); the bracket (201) is fixedly mounted inside the box body (1); two of the first electric telescopic rods (202) are fixedly mounted on the top of the bracket (201); the moving block (203) is fixedly mounted on the bottom of the first electric telescopic rod (202); the rolling roller (204) is arranged on the inner side of the moving block (203); the two fixed blocks (205) are fixedly mounted on the inner side of the bracket (201); the adjustment motor (206) is fixedly mounted on the outer side of the fixed block (205); and the rotating roller (207) is fixedly connected to the output end of the adjustment motor (206).
2. The fully CNC rolling composite machine for thermally broken aluminum according to claim 1 is characterized in that: A second adjustment mechanism (3) and a rolling mechanism (4) are arranged inside the box body (1); the second adjustment mechanism (3) comprises a support plate (301), a second electric telescopic rod (302), a first sliding rod (303), a block (304), a movable plate (305), a second sliding rod (306), a fixed plate (307), a forward and reverse motor (308), a threaded rod (309) and a support plate (310); the support plate (301) is fixedly mounted inside the box body (1), and the second electric telescopic rod (302) is fixedly mounted on the outside of the support plate (301).
3. The fully CNC rolling composite machine for thermally broken aluminum according to claim 2 is characterized in that: The two first sliding rods (303) are fixedly mounted on both sides of the second electric telescopic rod (302), the block (304) is fixedly mounted on one end of the first sliding rod (303) and fixedly mounted on the bottom of the box (1), the moving plate (305) is arranged on the outside of the first sliding rod (303) and fixedly mounted on the output end of the second electric telescopic rod (302), and the two second sliding rods (306) are fixedly mounted on the top of the moving plate (305).
4. The fully CNC rolling composite machine for thermally broken aluminum according to claim 2 is characterized in that: The fixing plate (307) is fixedly mounted on the top of the second sliding rod (306), the forward and reverse motor (308) is fixedly mounted on the top of the fixing plate (307), the threaded rod (309) is fixedly connected to the output end of the forward and reverse motor (308), and the support plate (310) is arranged on the outside of the threaded rod (309) and the second sliding rod (306).
5. The fully CNC rolling composite machine for thermally broken aluminum according to claim 2 is characterized in that: The rolling mechanism (4) comprises a rolling motor (401), a driving gear (402), a bearing (403), a rotating shaft (404), a driven gear (405), a rotating belt (406) and a pressure plate (407); the rolling motor (401) is fixedly mounted on the top of the support plate (310); and the driving gear (402) is fixedly mounted on the output end of the rolling motor (401).
6. The fully CNC rolling composite machine for thermally broken aluminum according to claim 5 is characterized in that: The two bearings (403) are fixedly mounted on both sides of the rolling motor (401), the rotating shaft (404) is fixedly mounted on the top of the bearing (403), the driven gear (405) is fixedly mounted on the outside of the rotating shaft (404), the rotating belt (406) is sleeved on the outside of the driving gear (402) and the driven gear (405), and the pressure plate (407) is fixedly mounted on the top of the rotating shaft (404).
7. The fully CNC rolling composite machine for thermally broken aluminum according to claim 1 is characterized by: A transparent observation window (5) is provided on the outside of the box body (1), a feed port (6) and a discharge port (7) are provided on the outside of the box body (1), and an operator (8) is fixedly mounted on the side of the feed port (6).
