Filter pressure valve assembling tool
By designing an automated filter pressure valve assembly tool, using technologies such as lifting cylinders and buckle insertion components, the problems of low efficiency and unstable quality of traditional processes are solved, and the rapid and continuous installation of pressure valves and buckles are achieved, and the improvement of buckles and buckles is achieved. Productivity and product consistency.
Patent Information
- Application Number
- CN202421659674.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-15
- Publication Date
- 2024-12-27
- Estimated Expiration
- 2034-07-15
AI Technical Summary
The assembly process of traditional filter pressure valves relies on manual operation, has low efficiency and unstable assembly quality, affecting product consistency and reliability.
An automated tool installation equipment including pressure valve assembly assembly and buckle insertion assembly is designed, and the automatic installation of pressure valves and buckles is achieved using components such as lifting cylinders, positioning seats, housing fixtures, slide rail slide assembly and insertion cylinders. Combining graphite copper sleeve and guide rod reduces friction and enhances positioning accuracy.
It significantly improves production efficiency, reduces manual intervention and physical consumption, reduces product defect rate and production costs, and is suitable for large-scale industrial production.
Smart Images

Figure CN222243489U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of filter assembly equipment, in particular to a filter pressure valve assembly tool. Background Art
[0002] In the automotive, aerospace, manufacturing and many other industrial fields, filters play a vital role. They are responsible for filtering out impurities in liquids or gases and protecting mechanical equipment from contamination, thereby ensuring efficient operation of the system and extending its service life. Among them, the pressure valve, as a key component in the filter system, plays an irreplaceable role in maintaining appropriate working pressure and preventing system overload. Traditional filter pressure valve assembly processes mostly rely on manual operation, which is not only inefficient, but also easily leads to unstable assembly quality due to human factors, affecting product consistency and reliability.
[0003] With the rapid development of automation technology and the continuous improvement of production efficiency and product quality requirements, it is particularly urgent to develop a tooling equipment that can automatically complete the assembly of filter pressure valves. Utility Model Content
[0004] In view of the deficiencies in the background technology, the utility model provides a filter pressure valve assembly tool.
[0005] The technical solution adopted by the utility model is: a filter pressure valve assembly tool, including a base frame, a mounting plate is provided on the base frame, and also includes:
[0006] A pressure valve assembly component, the pressure valve assembly component comprising a lifting cylinder and a positioning seat connected to an output end of the lifting cylinder, the positioning seat being used to position the pressure valve;
[0007] A filter housing support, the filter housing support comprising a support plate disposed above the mounting plate via a vertical rod, and a housing fixture disposed in a through hole of the support plate, wherein the through hole is located above the positioning seat;
[0008] A buckle insertion assembly, which includes a buckle bracket set on a mounting plate through a slide rail slider assembly, an insertion cylinder fixed on the mounting plate, and two guide plates fixed on a support plate. The output end of the insertion cylinder is connected to the buckle bracket, and a slide groove for positioning the buckle is formed between the two guide plates. The buckle bracket is provided with a hook block for hooking the buckle.
[0009] Furthermore, universal wheels are provided at the bottom of the base frame.
[0010] Furthermore, the lifting cylinder is fixed to the bottom of the mounting plate through a cylinder rod.
[0011] Furthermore, a graphite copper sleeve is fixed on the mounting plate, a guide rod is connected to the output end of the lifting cylinder, the guide rod is slidably matched with the graphite copper sleeve, and the positioning seat is arranged on the guide rod.
[0012] Furthermore, the buckle bracket includes a lower horizontal plate connected to the slide rail slider assembly, a vertical plate fixed on the horizontal plate, and an upper horizontal plate fixed on the top of the vertical plate, and the hook block is arranged on the upper horizontal plate.
[0013] The beneficial effects of the utility model are:
[0014] 1. Improve production efficiency: The present application utilizes a pressure valve assembly component and a buckle insertion component to automatically complete the installation of the pressure valve and the buckle, significantly reducing manual intervention, making the assembly process of the pressure valve and the buckle faster and more continuous, greatly increasing the production volume per unit time, and being suitable for large-scale industrial production needs.
[0015] 2. Reduce labor intensity and cost: Automated assembly reduces the physical exertion of workers in repetitive and high-intensity work, while reducing the product defect rate caused by human errors. In the long run, it can significantly reduce production costs and improve the economic benefits of the enterprise.
[0016] In addition to the objects, features and advantages described above, the present invention has other objects, features and advantages.
[0017] The present invention will be further described in detail below with reference to the accompanying drawings. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 It is a structural schematic diagram of the utility model.
[0019] Figure 2 for Figure 1 Enlarged schematic diagram at point A in the middle.
[0020] Figure 1-2 In: 1. Base frame; 2. Mounting plate; 3. Lifting cylinder; 4. Positioning seat; 5. Pressure valve; 6. Vertical pole; 7. Support plate; 9. Housing fixture; 10. Slide rail slider assembly; 11. Buckle bracket; 12. Insert cylinder; 13. Guide plate; 14. Buckle; 15. Slide groove; 16. Hook block; 17. Universal wheel; 18. Cylinder rod; 19. Graphite copper sleeve; 20. Guide rod; 21. Lower horizontal plate; 22. Vertical plate; 23. Upper horizontal plate. DETAILED DESCRIPTION
[0021] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0022] It should be noted that if the embodiments of the present invention involve directional indications (such as up, down, left, right, front, back...), the directional indications are only used to explain the relative position relationship, movement status, etc. between the components under a certain specific posture (as shown in the accompanying drawings). If the specific posture changes, the directional indication will also change accordingly.
[0023] The utility model provides an assembly tool for a filter pressure valve.
[0024] In this embodiment, refer to Figure 1-2 The filter pressure valve assembly tool comprises a base frame 1, a mounting plate 2 is provided on the base frame, and further comprises:
[0025] A pressure valve assembly component, the pressure valve assembly component includes a lifting cylinder 3 and a positioning seat 4 connected to the output end of the lifting cylinder, the positioning seat is used to position the pressure valve 5;
[0026] A filter housing support, the filter housing support comprising a support plate 7 arranged above the mounting plate through a vertical rod 6, and a housing fixture 9 arranged in a through hole of the support plate, wherein the through hole is located above the positioning seat;
[0027] A buckle insertion assembly, the buckle insertion assembly includes a buckle bracket 11 set on the mounting plate through a slide rail slider assembly 10, an insertion cylinder 2 fixed on the mounting plate, and two guide plates 13 fixed on the support plate, the output end of the insertion cylinder is connected to the buckle bracket, and a slide groove 1 for positioning the buckle 14 is formed between the two guide plates, and the buckle bracket is provided with a hook block 16 for hooking the buckle.
[0028] The present application utilizes a pressure valve assembly component and a buckle insertion component to automatically complete the installation of the pressure valve and the buckle, significantly reducing manual intervention, making the assembly process of the pressure valve and the buckle more rapid and continuous, greatly improving the production volume per unit time, and being suitable for large-scale industrial production needs.
[0029] During the specific assembly, the filter housing to be assembled is clamped and fixed by the housing clamp, and then the pressure valve is pushed into the housing by the lifting cylinder of the pressure valve assembly component, and finally the buckle is inserted into the filter housing by the buckle insertion component. When the buckle insertion component is working, the buckle is located in the slide groove between the two guide plates, and then the insertion cylinder drives the hook block on the buckle bracket to hook the buckle and move it to the side of the filter housing until it is inserted into the specified position.
[0030] Specifically, a universal wheel 17 is provided at the bottom of the base frame.
[0031] The universal wheels added to the bottom make the tooling have good mobility, which is convenient for flexible adjustment of position in the workshop or transfer to different production lines, improving the versatility and ease of use of the equipment.
[0032] Specifically, the lifting cylinder is fixed to the bottom of the mounting plate through a cylinder rod 18 .
[0033] Specifically, a graphite copper sleeve 19 is fixed on the mounting plate, a guide rod 20 is connected to the output end of the lifting cylinder, the guide rod is slidably matched with the graphite copper sleeve, and the positioning seat is arranged on the guide rod.
[0034] The graphite copper sleeve is fixed on the mounting plate to form a sliding fit with the guide rod, which reduces friction and extends the service life of the equipment. At the same time, the self-lubricating properties of the graphite copper sleeve ensure the smooth movement of the guide rod, can play a guiding role, and further improve the accuracy and efficiency of the movement of the positioning seat.
[0035] Specifically, the buckle bracket includes a lower horizontal plate 21 connected to the slide rail slider assembly, a vertical plate 2 fixed on the horizontal plate, and an upper horizontal plate 23 fixed on the top of the vertical plate, and the hook block is arranged on the upper horizontal plate.
[0036] Technical personnel should note: Although the utility model has been described according to the above specific implementation methods, the concept of the utility model is not limited to this utility model. Any modification using the concept of the utility model will be included in the scope of protection of this patent right.
Claims
1. A filter pressure valve assembly tool, comprising a base frame, a mounting plate is provided on the base frame, characterized in that Also included are: A pressure valve assembly component, the pressure valve assembly component comprising a lifting cylinder and a positioning seat connected to an output end of the lifting cylinder, the positioning seat being used to position the pressure valve; A filter housing support, the filter housing support comprising a support plate disposed above the mounting plate via a vertical rod, and a housing fixture disposed in a through hole of the support plate, wherein the through hole is located above the positioning seat; A buckle insertion assembly, which includes a buckle bracket set on a mounting plate through a slide rail slider assembly, an insertion cylinder fixed on the mounting plate, and two guide plates fixed on a support plate. The output end of the insertion cylinder is connected to the buckle bracket, and a slide groove for positioning the buckle is formed between the two guide plates. The buckle bracket is provided with a hook block for hooking the buckle.
2. The filter pressure valve assembly tool according to claim 1, characterized in that: The bottom of the base frame is provided with universal wheels.
3. The filter pressure valve assembly tool according to claim 1, characterized in that: The lifting cylinder is fixed to the bottom of the mounting plate through a cylinder rod.
4. The filter pressure valve assembly tool according to claim 1, characterized in that: A graphite copper sleeve is fixed on the mounting plate, a guide rod is connected to the output end of the lifting cylinder, the guide rod is slidably matched with the graphite copper sleeve, and the positioning seat is arranged on the guide rod.
5. The filter pressure valve assembly tool according to claim 1, characterized in that: The buckle bracket comprises a lower horizontal plate connected to the slide rail slider assembly, a vertical plate fixed on the horizontal plate, and an upper horizontal plate fixed on the top of the vertical plate, and the hook block is arranged on the upper horizontal plate.
