Waste removing device for gear support machining
By designing the gear bracket processing and cleaning device, the mobile components and suction cover components can be used to achieve coverage of the processing platform and real-time suction of waste, solving the problems of dirty and messy processing site caused by debris and lubricating oil, ensuring that Cleaning of processing sites and equipment.
Patent Information
- Application Number
- CN202421100205.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-20
- Publication Date
- 2024-12-27
- Estimated Expiration
- 2034-05-20
AI Technical Summary
During the processing of gear brackets, debris and lubricating oil cause dirty and messy processing site, and lack of instant cleaning devices, which can easily lead to equipment damage.
A gear bracket processing and waste cleaning device is designed, including moving components, translation mechanism, suction cover and enclosure components, which can cover the processing platform and real-time suction and storage of waste through electric push rods and U-shaped slide rails. Prevent splashes and equipment damage.
Real-time cleaning of waste generated by processing is achieved to avoid equipment damage, and at the same time ensure the cleanliness of processing sites and equipment.
Smart Images

Figure CN222243831U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of gear bracket processing, in particular to a gear bracket processing waste clearing device. Background Art
[0002] The gear bracket is a necessary structure for gear installation, which is used to ensure the precise meshing and stable operation of the gears. A large amount of debris will be generated during the turning, drilling and other processing of the gear bracket. Since lubricating oil is used in the processing, the lubricating oil is also attached to the surface of the debris. On the one hand, a large amount of debris will make the processing site dirty. On the other hand, due to the presence of lubricating oil, the debris is easy to adhere to the surface of the internal structure of the equipment, which will cause damage to the processing equipment. Therefore, it is necessary to clean the surface of the gear bracket processing equipment in time.
[0003] At present, the cleaning of gear bracket processing equipment and debris and other waste materials on site mainly relies on manual sweeping and vacuum cleaners. The machine needs to be shut down for cleaning after processing is completed. In addition, the oil stains on the surface of the iron chips adhere to the processing equipment and the surface of the site and are difficult to remove. There is currently a lack of special waste cleaning equipment for iron chips, and immediate cleaning cannot be performed during the processing process. There is still a risk of iron chips flying into the processing equipment and causing equipment damage.
[0004] For this purpose, a gear bracket processing waste removal device is proposed. Utility Model Content
[0005] The purpose of the utility model is to solve the problems mentioned in the above background technology, and provide a gear bracket processing waste removal device.
[0006] In order to achieve the above-mentioned purpose, the utility model specifically adopts the following technical solutions:
[0007] A gear bracket processing waste cleaning device comprises a base, a moving component is provided on the surface of the base, a pillar and a suction component are fixedly installed on the top surface of the base, a translation mechanism is fixedly installed on the top surface of the pillar, an electric push rod is fixedly installed on the surface of the moving part of the translation mechanism, a suction hood is fixedly installed on the telescopic end of the electric push rod, the end of the suction hood is fixedly connected to the suction component, U-shaped slide rails are fixedly installed on the front and rear sides of the suction hood, the surfaces of the two U-shaped slide rails are provided with cover components, and an anti-slip block is fixedly installed on the bottom surface of one end of the U-shaped slide rail away from the suction component.
[0008] Furthermore, the moving assembly includes a handle and a roller, the handle is fixedly installed on the right side of the base, the roller is fixedly installed on the bottom surface of the base, and the roller is a universal wheel with a locking mechanism.
[0009] Furthermore, the translation mechanism includes a mounting plate, the mounting plate is fixedly mounted on the top surface of the pillar, a motor is fixedly mounted on the side of the mounting plate, a slide groove is opened on the bottom surface of the mounting plate, a threaded rod is fixedly connected to the output end of the motor, the threaded rod is rotatably mounted on the left and right sides of the inner wall of the slide groove, a slider is slidably mounted on the surface of the inner wall of the slide groove, the slider is threadedly mounted on the surface of the threaded rod, and the electric push rod is fixedly mounted on the bottom surface of the slider.
[0010] Furthermore, the suction assembly includes a storage box, which is fixedly installed on the top surface of the base, a fan body is fixedly installed on the side wall of the storage box, a filter is fixedly installed on the inner side of the storage box, the filter is arranged in close contact with the fan body, and a connecting pipe is fixedly inserted on the top wall of the storage box, and the connecting pipe is fixedly connected to the end of the suction hood.
[0011] Furthermore, a revolving door is rotatably installed on the left side of the storage box, a door handle lock is provided on the surface of the revolving door, the door handle lock is engaged and connected with the side wall of the storage box, and the connecting pipe is a retractable hose.
[0012] Furthermore, the enclosure assembly includes a telescopic sleeve, which is movably mounted on the surface of the U-shaped slide rail, and a folding piece is fixedly connected between the front and rear telescopic sleeves, one end of the telescopic sleeve close to the suction hood is fixedly connected to the surface of the U-shaped slide rail, and the side of the folding piece close to the suction hood is fixedly connected to the top surface of the suction hood, and a connecting plate is fixedly connected to the surface of one end of the telescopic sleeve and the folding piece away from the suction hood, and the connecting plate is slidably mounted on the surface of the U-shaped slide rail.
[0013] The beneficial effects of the utility model are as follows:
[0014] The base is flexibly moved to the vicinity of the gear bracket processing equipment by using the moving assembly. The bottom of the suction hood is stably placed against the top surface of the gear bracket processing platform through the cooperation of the translation mechanism and the electric push rod. The gear bracket processing position can be enclosed by fully opening the enclosure assembly on the surface of the U-shaped slide rail to prevent iron filings and waste materials from splashing. At the same time, the suction assembly in the turned-on state can suck and store the iron filings and waste materials in the enclosure assembly through the suction hood, so as to achieve the effect of real-time cleaning of the waste materials generated by the processing, avoid iron filings and waste materials from entering the processing equipment and causing damage to the equipment while ensuring the cleanliness of the processing site and equipment. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 It is a front view of the three-dimensional structure of the utility model;
[0016] Figure 2 It is a front cross-sectional view of the three-dimensional structure of the utility model;
[0017] Figure 3 It is a side cross-sectional view of the three-dimensional structure of the suction assembly of the utility model;
[0018] Figure 4 It is a front cross-sectional view of the three-dimensional structure of the enclosure assembly of the utility model;
[0019] Figure numerals: 1. base; 2. moving component; 201. handle; 202. roller; 3. pillar; 4. translation mechanism; 401. mounting plate; 402. motor; 403. slide groove; 404. threaded rod; 405. slider; 5. electric push rod; 6. suction hood; 7. suction component; 701. storage box; 702. fan body; 703. filter; 704. connecting pipe; 705. revolving door; 706. door handle lock; 8. U-shaped slide rail; 9. enclosure component; 901. telescopic sleeve; 902. folding sheet; 903. connecting plate; 10. anti-slip block; 11. gear bracket processing platform. DETAILED DESCRIPTION
[0020] In order to make the purpose, technical scheme and advantages of the embodiments of the utility model clearer, the technical scheme in the embodiments of the utility model will be clearly and completely described below in conjunction with the drawings in the embodiments of the utility model. Obviously, the described embodiments are part of the embodiments of the utility model, not all of the embodiments. Generally, the components of the embodiments of the utility model described and shown in the drawings here can be arranged and designed in various different configurations.
[0021] Therefore, the following detailed description of the embodiments of the present invention provided in the accompanying drawings is not intended to limit the scope of the present invention to be protected, but merely represents selected embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0022] It should be noted that similar reference numerals and letters represent similar items in the following drawings, so once an item is defined in one drawing, it does not need to be further defined and explained in the subsequent drawings. In addition, the terms "first", "second", etc. are only used to distinguish the description and cannot be understood as indicating or implying relative importance.
[0023] The electrical components mentioned in this article are all connected to an external main controller and 220V mains electricity, and the main controller can be a conventional known device for controlling a computer or the like.
[0024] In the description of the embodiments of the present invention, it should be noted that the terms "inside", "outside", "upper", etc. indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, or are the orientations or positional relationships in which the utility model product is usually placed when in use. They are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.
[0025] like Figures 1 to 4 As shown, a gear bracket processing waste cleaning device comprises a base 1, a moving component 2 is provided on the surface of the base 1, a pillar 3 and a suction component 7 are fixedly installed on the top surface of the base 1, a translation mechanism 4 is fixedly installed on the top surface of the pillar 3, an electric push rod 5 is fixedly installed on the surface of the moving part of the translation mechanism 4, a suction hood 6 is fixedly installed on the telescopic end of the electric push rod 5, the end of the suction hood 6 is fixedly connected to the suction component 7, U-shaped slide rails 8 are fixedly installed on the front and rear sides of the suction hood 6, the surfaces of the two U-shaped slide rails 8 are provided with a cover component 9, and an anti-slip block 10 is fixedly installed on the bottom surface of the end of the U-shaped slide rail 8 away from the suction component 7. The cam 6 is moved upwards and downwards by the movable assembly 2, so that the bottom of the cam 6 is stably placed against the top surface of the gear bracket processing platform 11. By fully opening the hood assembly 9 on the surface of the U-shaped slide rail 8, the gear bracket processing position can be covered to prevent iron filings and waste materials from splashing. At the same time, the suction assembly 7 in the opened state can suck and store the iron filings and waste materials in the hood assembly 9 through the suction hood 6, so as to achieve the effect of real-time cleaning of the waste materials generated by the processing, avoid iron filings and waste materials from entering the processing equipment and causing damage to the equipment, and ensure the cleanliness of the processing site and equipment. The anti-slip block 10 is used to prevent the hood assembly 9 from slipping off the surface of the U-shaped slide rail 8 during the opening process. When manual adjustment of the gear bracket is required, the hood assembly 9 is folded to the side close to the suction hood 6, so that the processing position can be exposed, which is convenient for the processing personnel to operate.
[0026] The moving assembly 2 includes a handle 201 and a roller 202. The handle 201 is fixedly mounted on the right side of the base 1, and the roller 202 is fixedly mounted on the bottom surface of the base 1. The roller 202 is a universal wheel with a locking mechanism. Specifically, by grasping the handle 201 and pushing it, the gear bracket processing and waste removal device can be moved as a whole to the vicinity of different gear bracket processing equipment, such as turning equipment, drilling equipment, etc., through the rotation of the roller 202, so that the gear bracket processing and waste removal device has flexible and extensive use scenarios. The roller 202 is locked by the locking mechanism on the surface of the roller 202, so that the gear bracket processing and waste removal device remains stable during operation.
[0027] The translation mechanism 4 includes a mounting plate 401, which is fixedly mounted on the top surface of the pillar 3, a motor 402 is fixedly mounted on the side of the mounting plate 401, a slide groove 403 is provided on the bottom surface of the mounting plate 401, a threaded rod 404 is fixedly connected to the output end of the motor 402, the threaded rod 404 is rotatably mounted on the left and right sides of the inner wall of the slide groove 403, a slider 405 is slidably mounted on the inner wall surface of the slide groove 403, the slider 405 is threadedly mounted on the surface of the threaded rod 404, and the electric push rod 5 is fixedly mounted on the bottom surface of the slider 405. Specifically, the output end of the motor 402 drives the threaded rod 404 to rotate, so that the slider 405, which is threadedly installed on the surface of the threaded rod 404 and slidably installed on the inner wall surface of the slide groove 403, slides horizontally, and then adjusts the position of the electric push rod 5 fixedly installed on the bottom surface of the slider 405 and the suction hood 6 fixedly connected to the telescopic end of the electric push rod 5, and quickly adjusts the suction hood 6 to above one side of the top surface of the gear bracket processing platform 11, and drives the suction hood 6 to rise and fall through the telescopic end of the electric push rod 5, and parks the suction hood 6 on one side of the top surface of the gear bracket processing platform 11, and then through the U-shaped slide rail 8 and the enclosure of the enclosure assembly 9, splash protection and suction of waste materials such as iron filings are achieved.
[0028] The suction assembly 7 includes a storage box 701, which is fixedly mounted on the top surface of the base 1, a fan body 702 is fixedly mounted on the side wall of the storage box 701, a filter 703 is fixedly mounted on the inner side of the storage box 701, the filter 703 is arranged in close contact with the fan body 702, and a connecting pipe 704 is fixedly inserted on the top wall of the storage box 701, and the connecting pipe 704 is fixedly connected to the end of the suction cover 6. Specifically, the fan body 702 generates wind force when it is running, and the air enters the storage box 701 through the suction cover 6 and the connecting pipe 704, thereby driving the waste materials such as iron filings generated when processing the gear bracket to move to the inside of the storage box 701, and the waste materials are isolated by the filter 703 to prevent the iron filings from entering the fan body 702 or being discharged from the storage box 701 through the fan body 702.
[0029] A revolving door 705 is rotatably mounted on the left side of the storage box 701. A door handle lock 706 is disposed on the surface of the revolving door 705. The door handle lock 706 is connected to the side wall of the storage box 701 by clamping. The connecting pipe 704 is a retractable hose. Specifically, when it is necessary to clean the waste stored in the storage box 701, the revolving door 705 can be opened by rotating the door handle lock 706, and then the waste in the storage box 701 can be quickly cleaned. The connecting pipe 704 is a retractable hose to ensure the flexibility of the suction hood 6 when it is lifted and translated.
[0030] The enclosure assembly 9 includes a telescopic sleeve 901, which is movably mounted on the surface of the U-shaped slide rail 8. A folding piece 902 is fixedly connected between the front and rear telescopic sleeves 901. The end of the telescopic sleeve 901 close to the suction hood 6 is fixedly connected to the surface of the U-shaped slide rail 8. The side of the folding piece 902 close to the suction hood 6 is fixedly connected to the top surface of the suction hood 6. A connecting plate 903 is fixedly connected to the surface of the end of the telescopic sleeve 901 and the folding piece 902 away from the suction hood 6. The connecting plate 903 is slidably mounted on the surface of the U-shaped slide rail 8. Specifically, by moving the connecting plate 903 to slide on the surface of the U-shaped slide rail 8, the telescopic sleeve 901 and the folding piece 902 are folded to different degrees. When the connecting plate 903 is in contact with the surface of the anti-slip block 10, the telescopic sleeve 901 and the folding piece 902 are fully opened, which can provide all-round splash protection for the waste generated in the processing process, thereby improving the effect of the suction hood 6 and the suction assembly 7 in cooperating to suck the waste. When the connecting plate 903 slides along the surface of the U-shaped slide rail 8 toward the suction hood 6, the telescopic sleeve 901 and the folding piece 902 are folded to different degrees, and an exposed space will appear between the two U-shaped slide rails 8, which is convenient for the staff to operate the gear bracket processing at the processing position when necessary.
[0031] In summary: the base 1 is flexibly moved to the vicinity of the gear bracket processing equipment by using the moving component 2, and the bottom of the suction hood 6 is stably placed against the top surface of the gear bracket processing platform 11 through the cooperation of the translation mechanism 4 and the electric push rod 5. By fully opening the enclosure component 9 on the surface of the U-shaped slide rail 8, the gear bracket processing position can be enclosed to prevent iron filings and waste from splashing. At the same time, the suction component 7 in the turned-on state sucks and stores the iron filings and waste in the enclosure component 9 through the suction hood 6, which can achieve the effect of real-time cleaning of the waste generated by the processing, avoiding iron filings and waste from entering the processing equipment and causing damage to the equipment while ensuring the cleanliness of the processing site and equipment.
[0032] The above shows and describes the basic principle, main features and advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and the specification only describe the principles of the utility model. The utility model may be subject to various changes and improvements without departing from the spirit and scope of the utility model. These changes and improvements fall within the scope of the utility model to be protected. The scope of protection claimed by the utility model is defined by the attached claims and their equivalents.
Claims
1. A gear bracket processing waste removal device, characterized in that: The utility model comprises a base (1), wherein a moving component (2) is provided on the surface of the base (1), a pillar (3) and a suction component (7) are fixedly installed on the top surface of the base (1), a translation mechanism (4) is fixedly installed on the top surface of the pillar (3), an electric push rod (5) is fixedly installed on the surface of the moving part of the translation mechanism (4), a suction hood (6) is fixedly installed on the telescopic end of the electric push rod (5), the end of the suction hood (6) is fixedly connected to the suction component (7), U-shaped slide rails (8) are fixedly installed on the front and rear sides of the suction hood (6), the surfaces of the two U-shaped slide rails (8) are sleeved with a cover component (9), and an anti-slip block (10) is fixedly installed on the bottom surface of one end of the U-shaped slide rail (8) away from the suction component (7).
2. A gear bracket processing waste removal device according to claim 1, characterized in that: The moving assembly (2) comprises a handle (201) and a roller (202); the handle (201) is fixedly mounted on the right side of the base (1); the roller (202) is fixedly mounted on the bottom surface of the base (1); and the roller (202) is a universal wheel with a locking mechanism.
3. The gear bracket processing waste removal device according to claim 1, characterized in that: The translation mechanism (4) comprises a mounting plate (401), wherein the mounting plate (401) is fixedly mounted on the top surface of the pillar (3), a motor (402) is fixedly mounted on the side of the mounting plate (401), a slide groove (403) is provided on the bottom surface of the mounting plate (401), a threaded rod (404) is fixedly connected to the output end of the motor (402), the threaded rod (404) is rotatably mounted on the left and right sides of the inner wall of the slide groove (403), a slider (405) is slidably mounted on the inner wall surface of the slide groove (403), the slider (405) is threadedly mounted on the surface of the threaded rod (404), and the electric push rod (5) is fixedly mounted on the bottom surface of the slider (405).
4. The gear bracket processing waste removal device according to claim 1, characterized in that: The suction assembly (7) comprises a material storage box (701), the material storage box (701) is fixedly mounted on the top surface of the base (1), a fan body (702) is fixedly mounted on the side wall of the material storage box (701), a filter (703) is fixedly mounted on the inner side of the material storage box (701), the filter (703) is arranged in close contact with the fan body (702), a connecting pipe (704) is fixedly inserted on the top wall of the material storage box (701), and the connecting pipe (704) is fixedly connected to the end of the suction hood (6).
5. A gear bracket processing waste removal device according to claim 4, characterized in that: A revolving door (705) is rotatably mounted on the left side of the material storage box (701), a door handle lock (706) is provided on the surface of the revolving door (705), and the door handle lock (706) is connected to the side wall of the material storage box (701) in a snap-fitting manner. The connecting pipe (704) is a retractable hose.
6. The gear bracket processing waste removal device according to claim 1, characterized in that: The enclosure assembly (9) comprises a telescopic sleeve (901), the telescopic sleeve (901) being movably mounted on the surface of the U-shaped slide rail (8), a folding sheet (902) being fixedly connected between the front and rear telescopic sleeves (901), the end of the telescopic sleeve (901) close to the suction hood (6) being fixedly connected to the surface of the U-shaped slide rail (8), the side of the folding sheet (902) close to the suction hood (6) being fixedly connected to the top surface of the suction hood (6), the end surface of the telescopic sleeve (901) and the folding sheet (902) away from the suction hood (6) being fixedly connected to a connecting plate (903), the connecting plate (903) being slidably mounted on the surface of the U-shaped slide rail (8).
