Sponge knife gulleting machine
By using a three-axis servo mechanism to drive the grinding wheel in the sponge knife gear opening machine, and using water flow cooling and circulating water filtering solutions, the problems of material deformation and damage in the prior art are solved, significantly improving the durability of the product and processing quality.
Patent Information
- Application Number
- CN202421100312.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-20
- Publication Date
- 2024-12-27
- Estimated Expiration
- 2034-05-20
AI Technical Summary
The existing sponge knife gear opening machine is stamped by punching, causing material deformation and damage, the product is not durable and easy to break.
The grinding wheel is driven by a three-axis servo mechanism to grind the teeth and cool it through the water flow, combined with a circulating water filtering scheme to reduce material damage and heat generation.
It improves the durability and processing quality of the product, reduces material damage, and the solution is safe and environmentally friendly.
Smart Images

Figure CN222243893U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of gear opening machines, in particular to a sponge knife gear opening machine. Background Art
[0002] Sponge cutting machine is a cutting machine used for cutting blocks. It can be divided into two types according to the type of cutting blade: blade and ring knife belt. Blade cutting machine is widely used due to its high cutting line speed.
[0003] The current sponge knife tooth-cutting machine uses a punch press to punch teeth. The processed products are ultra-narrow materials, which will be deformed. The material is damaged during the punching process, making the product less durable; and it breaks during use. Utility Model Content
[0004] 1. Technical issues to be resolved
[0005] In view of the deficiencies in the prior art, the utility model provides a sponge knife gear cutting machine, which solves the problems raised in the above-mentioned background technology.
[0006] (II) Technical solution
[0007] In order to achieve the above-mentioned purpose, the utility model specifically adopts the following technical solutions:
[0008] A sponge knife gear opening machine comprises a machine body, on which a three-axis servo mechanism is provided; the three-axis servo mechanism comprises an X-axis driving cylinder fitted on the machine body, the X-axis driving cylinder drives a sliding seat connected to a Y-axis driving cylinder, one end of the Y-axis driving cylinder drives a sliding seat connected to a Z-axis driving cylinder, the Z-axis driving cylinder drives the sliding seat to install a servo motor, the output end of the servo motor is connected to a reducer via a pulley belt, one end of the reducer is connected to a gear opening grinding wheel, a clamping puller is also provided at the axis center of the machine body, a water tank is provided inside the machine body, one end of the water tank is connected to a filter, one end of the filter is connected to a water tank, and one end of the water tank is connected to a nozzle via a water pump.
[0009] Furthermore, two three-axis servo mechanisms are provided, and the two three-axis servo mechanisms are symmetrically arranged along the central axis of the machine body.
[0010] Furthermore, a water baffle is provided on one side of the machine body.
[0011] Furthermore, an electric control cabinet is provided on one side of the machine body.
[0012] (III) Beneficial effects
[0013] Compared with the prior art, the utility model provides a sponge knife gear opening machine, which has the following beneficial effects:
[0014] The utility model adopts a grinding wheel to grind teeth and is equipped with water flow cooling throughout the process. The product generates low heat during the processing and is not easy to deform. The processing process causes less damage to the material, and the product quality is significantly improved. The circulating filtered water solution is safe and environmentally friendly. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 It is a schematic diagram of the structure of the utility model;
[0016] Figure 2 This is a schematic diagram of the connection structure of the Y-axis driving cylinder and the Z-axis driving cylinder of the utility model;
[0017] Figure 3 It is a side view of the structure of the utility model.
[0018] In the figure: 1. Machine body; 2. X-axis driving cylinder; 3. Y-axis driving cylinder; 4. Z-axis driving cylinder; 5. Servo motor; 6. Belt; 7. Reducer; 8. Toothed grinding wheel; 9. Clamping puller; 10. Water tank; 11. Filter; 12. Water tank; 13. Nozzle; 14. Water baffle; 15. Electric control cabinet. DETAILED DESCRIPTION
[0019] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0020] Example
[0021] like Figure 1-3As shown, a sponge knife gear opening machine proposed in one embodiment of the utility model comprises a machine body 1, on which a three-axis servo mechanism is provided; the three-axis servo mechanism can adjust the position of a gear opening grinding wheel 8 up, down, left and right, and the three-axis servo mechanism comprises an X-axis driving cylinder 2 fitted on the machine body 1, the X-axis driving cylinder 2 drives a sliding seat connected to a Y-axis driving cylinder 3, one end of the Y-axis driving cylinder 3 drives a sliding seat connected to a Z-axis driving cylinder 4, the Z-axis driving cylinder 4 drives a sliding seat to install a servo motor 5, and the output end of the servo motor 5 is connected to a reducer 7 through a wheel belt 6. One end of the reducer 7 is connected to a toothed grinding wheel 8, and a clamping puller 9 is also provided at the axis of the machine body 1. The clamping puller 9 belongs to the existing technology and only needs to be configured with a traction mechanism. The processing process causes less damage to the material and the product quality is significantly improved. A water tank 10 is provided inside the machine body 1, and one end of the water tank 10 is connected to a filter 11, and one end of the filter 11 is connected to a water tank 12. The circulating filtered water solution is safe and environmentally friendly. One end of the water tank 12 is connected to a nozzle 13 through a water pump, and a grinding wheel grinding and toothing solution is adopted. Water flow cooling is configured throughout the process, and the product generates low heat during the processing and is not easy to deform.
[0022] like Figure 1 As shown, in some embodiments, two three-axis servo mechanisms are provided, and the two three-axis servo mechanisms are symmetrically arranged along the central axis of the machine body 1 so as to remain on the same straight line during processing and maintain linear rigidity.
[0023] like Figure 3 As shown, in some embodiments, a water baffle 14 is provided on one side of the machine body 1, and the water baffle 14 can prevent water from splashing out during processing and rotation.
[0024] like Figure 1 As shown, in some embodiments, an electric control cabinet 15 is provided on one side of the machine body 1. The electric control cabinet 15 is used for air electrical equipment and belongs to the prior art.
[0025] Finally, it should be noted that the above description is only a preferred embodiment of the utility model and is not intended to limit the utility model. Although the utility model is described in detail with reference to the above embodiments, those skilled in the art can still modify the technical solutions recorded in the above embodiments or replace some of the technical features therein by equivalents. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the utility model shall be included in the protection scope of the utility model.
Claims
1. A sponge knife gear cutting machine, comprising a machine body (1), characterized in that: The machine body (1) is provided with a three-axis servo mechanism; the three-axis servo mechanism comprises an X-axis driving cylinder (2) which is fitted on the machine body (1); the X-axis driving cylinder (2) drives a sliding seat to connect to a Y-axis driving cylinder (3); one end of the Y-axis driving cylinder (3) drives a sliding seat to connect to a Z-axis driving cylinder (4); the Z-axis driving cylinder (4) drives a sliding seat to install a servo motor (5); the output end of the servo motor (5) is connected to a reducer (7) via a wheel belt (6); one end of the reducer (7) is connected to a toothed grinding wheel (8); a clamping puller (9) is also provided at the axis of the machine body (1); a water tank (10) is provided inside the machine body (1); one end of the water tank (10) is connected to a filter (11); one end of the filter (11) is connected to a water tank (12); one end of the water tank (12) is connected to a nozzle (13) via a water pump.
2. A sponge knife gear opening machine according to claim 1, characterized in that: Two three-axis servo mechanisms are provided, and the two three-axis servo mechanisms are symmetrically arranged along the central axis of the machine body (1).
3. The sponge knife gear cutting machine according to claim 1, characterized in that: A water baffle (14) is provided on one side of the machine body (1).
4. The sponge knife gear opening machine according to claim 1, characterized in that: An electric control cabinet (15) is provided on one side of the machine body (1).
