Viscous damper grinding device
By designing the closed grinding area and dust removal mechanism, the problems of piston rod not being firmly fixed and powder dripping in the viscous damper processing device are solved, and efficient grinding and environmental protection are achieved.
Patent Information
- Application Number
- CN202421091776.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-20
- Publication Date
- 2024-12-27
- Estimated Expiration
- 2034-05-20
AI Technical Summary
During the polishing process of existing viscous damper processing devices, it is difficult to firmly fix piston rods of different sizes, resulting in dislocation of stress, affecting the polishing effect, and the powder chips are prone to drift, causing environmental pollution.
A viscous damper grinding device including a collection box, a clamping mechanism, a grinding mechanism and a dust removal mechanism is designed. By setting up a protective box and a leaking groove, the clamping and height adjustment are achieved using a servo motor and a hydraulic cylinder, combined with The hair dryer and vacuum cleaner guide the powder into the ash storage box to form a closed grinding area.
Effectively prevent the dripping of powder, improve grinding quality and environmental protection, and reduce resource waste and post-drying needs.
Smart Images

Figure CN222244077U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of viscous damper processing, in particular to a viscous damper grinding device. Background Art
[0002] Viscous damper is an energy-absorbing shock-absorbing device with the characteristics of strong energy-absorbing capacity and large stroke. It is widely used in the field of structural shock absorption such as bridges, buildings, and large steel structures. However, when grinding the piston rod of the damper blank, most existing damper parts processing devices have difficulty in firmly fixing the piston rods of different sizes due to the different diameters of the piston rods, which leads to the misalignment of the piston rod force during the grinding process, thus affecting the grinding effect.
[0003] In the prior art, a Chinese patent document with a publication number of CN214519220U is proposed to solve the above technical problems. The technical solution disclosed in the patent document is as follows: a damper part processing device, belonging to the field of part processing, includes a box body, a first motor is fixedly installed on one side of the top of the box body, a lifting rod is fixedly installed on the output shaft of the first motor, the external thread of the lifting rod is sleeved with a lifting plate, the internal movably connected with a positioning rod, the external movably sleeved of the lifting plate is sleeved with a motor box, a second motor is fixedly installed inside the motor box, and a grinding disc is fixedly installed on the output shaft of the second motor; the damper part processing device can firmly fix the blank piston rod by setting a rotating shaft, a first rotating plate, a first fixed plate, bolts, a push block, an arc plate and a rubber plate, avoiding the problem that the piston rod is misaligned due to the different diameter values of the piston rod, thereby not only improving the grinding efficiency but also ensuring the grinding quality of the blank piston rod.
[0004] In order to solve the problem that it is difficult to firmly fix piston rods of different sizes, which causes misalignment of the force on the piston rods during the grinding process and thus affects the grinding effect, the existing technology adopts a method of using a rotating shaft, a first rotating plate, a first fixed plate, bolts, a push block, an arc plate and a rubber plate in combination. However, there is still a situation where the grinding work is directly exposed and some powder chips will float in the air, which makes it impossible to clean and pollutes the surrounding environment. Utility Model Content
[0005] The purpose of the utility model is to provide a viscous damper grinding device to solve the problems raised in the above background technology.
[0006] In order to solve the above technical problems, the technical solution adopted by the utility model is:
[0007] A viscous damper grinding device comprises a collection box, a protection box is fixedly installed on the top of the collection box, a clamping mechanism is fixedly installed on the surface of the collection box, a grinding mechanism is fixedly installed on the top surface of the collection box, and a dust removal mechanism is fixedly installed inside the collection box;
[0008] The clamping mechanism comprises a driving unit and a clamping unit, and the clamping unit is fixedly mounted on the surface of the driving unit.
[0009] A further improvement of the technical solution of the utility model is that the collecting box includes a collecting box body, a leakage groove is opened on the surface of the collecting box body, and an ash storage box is movably installed inside the collecting box body. By setting the leakage groove, it is convenient to collect some of the powder chips generated by grinding and introduce them into the ash storage box.
[0010] A further improvement of the technical solution of the utility model is that: the protection box includes a protection box body fixedly installed on the top surface of the collection box body, a visual door is movably installed on the surface of the protection box body, and through holes are opened on both sides of the protection box body. By setting up the protection box, the overall clamping mechanism and the grinding mechanism can be protected, thereby realizing a closed grinding area, effectively preventing some powder chips from floating in the air during exposed grinding, making it impossible to clean and affecting the environment, while also preventing unexpected threats to the staff.
[0011] A further improvement of the technical solution of the utility model is that the driving unit includes a mounting rod fixedly mounted on the surface of the collection box body, a servo motor is fixedly mounted on the surface of the mounting rod, a rotating disk is fixedly mounted on the rotating shaft of the servo motor, and the rotating disk is driven to rotate by the servo motor in cooperation with the rotating shaft, so that the clamping unit can drive the viscous damper component to rotate, thereby increasing the grinding area.
[0012] A further improvement of the technical solution of the utility model is that the clamping unit includes a mounting plate fixedly mounted on the surface of a rotating disk, a rotating rod movably mounted on the surface of the mounting plate, a clamping arc plate movably mounted on one end of the rotating rod, and the clamping arc plate is driven downward by the rotating rod to clamp and fix the viscous damper component to be polished.
[0013] A further improvement of the technical solution of the utility model is that the grinding mechanism includes a hydraulic cylinder fixedly mounted on the surface of the collection box body, a mounting frame fixedly mounted on the top surface of the hydraulic cylinder, a screw motor fixedly mounted on one side of the mounting frame, a grinder movably mounted on the screw of the screw motor, and the height of the grinder can be adjusted by moving the hydraulic cylinder up and down, thereby facilitating the grinding of components of viscous dampers of different specifications.
[0014] A further improvement of the technical solution of the utility model is that the dust removal mechanism includes a hair dryer fixedly installed inside the collection box body, a vacuum cleaner is fixedly installed on the bottom surface of the inner cavity of the collection box body, a dust hood is fixedly installed on one end of the vacuum pipe of the vacuum cleaner, and the pipes of the hair dryer and the vacuum cleaner are both installed on the mounting frame through through holes. By setting up the dust removal mechanism, the powder chips can be guided and absorbed into the ash storage box for storage during the grinding process, thereby preventing them from scattering around and being difficult to collect and maintain the environment, while also reducing the waste of resources caused by water dust precipitation and the need for later drying.
[0015] Due to the adoption of the above technical solution, the utility model has achieved the following technical progress compared with the prior art:
[0016] The utility model provides a viscous damper grinding device, which can protect the overall clamping mechanism and the grinding mechanism by arranging a protection box, thereby realizing a closed grinding area, effectively preventing part of the powder from floating in the air during the exposed grinding, making it impossible to clean and affecting the environment, and also preventing unexpected threats to the staff.
[0017] The utility model provides a viscous damper grinding device, which can guide and absorb powder chips into a dust storage box for storage during the grinding process by arranging a dust removal mechanism, thereby preventing the powder chips from scattering and being difficult to collect and maintain the environment, while also reducing the waste of resources caused by water dust precipitation and the need for later drying.
[0018] The utility model provides a viscous damper grinding device. By arranging a hair dryer, the powder generated by grinding can be blown through a duct during grinding to the dust hood area, so that the powder can be absorbed by the dust hood through the vacuum cleaner and introduced into the dust storage box to prevent the powder from being scattered and not concentrated, resulting in incomplete removal of the powder. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 It is a structural schematic diagram of the utility model;
[0020] Figure 2 It is a schematic diagram of the cross-sectional structure of the utility model;
[0021] Figure 3 This is a schematic diagram of the structure of the clamping mechanism of the utility model;
[0022] Figure 4 It is a schematic diagram of the structure of the grinding mechanism and dust removal mechanism of the utility model;
[0023] Figure 5 For this utility model Figure 4 A is an enlarged structural diagram of FIG.
[0024] In the figure: 1. collecting box; 2. protective box; 3. clamping mechanism; 4. grinding mechanism; 5. dust removal mechanism; 11. collecting box body; 12. drain trough; 13. ash storage box; 21. protective box body; 22. visual door; 23. through hole; 31. mounting rod; 32. servo motor; 33. rotating disk; 34. mounting plate; 35. rotating rod; 36. clamping arc plate; 41. hydraulic cylinder; 42. mounting frame; 43. screw motor; 44. grinder; 51. hair dryer; 52. vacuum cleaner; 53. dust hood. DETAILED DESCRIPTION
[0025] The present invention is further described in detail below in conjunction with the embodiments: Example
[0026] like Figure 1-5 As shown, the utility model provides a viscous damper grinding device, including a collecting box 1, the collecting box 1 includes a collecting box body 11, the surface of the collecting box body 11 is provided with a leakage groove 12, the interior of the collecting box body 11 is movably installed with an ash storage box 13, the top of the collecting box 1 is fixedly installed with a protection box 2, the surface of the collecting box 1 is fixedly installed with a clamping mechanism 3, the top surface of the collecting box 1 is fixedly installed with a grinding mechanism 4, and the interior of the collecting box 1 is fixedly installed with a dust removal mechanism 5; the clamping mechanism 3 includes a driving unit and a clamping unit, the clamping unit is fixedly installed on the surface of the driving unit, and through the cooperation of the protection box 2 and the dust removal mechanism 5, the powder generated by grinding can be effectively collected, thereby reducing its impact on the environment and processing. Example
[0027] like Figure 1-5 As shown, on the basis of Example 1, the utility model provides a technical solution: preferably, the protection box 2 includes a protection box body 21 fixedly installed on the top surface of the collection box body 11, a visual door 22 is movably installed on the surface of the protection box body 21, through holes 23 are opened on both sides of the protection box body 21, and the driving unit includes a mounting rod 31 fixedly installed on the surface of the collection box body 11, a servo motor 32 is fixedly installed on the surface of the mounting rod 31, and a rotating disk 33 is fixedly installed on the rotating shaft of the servo motor 32, and the clamping unit includes a mounting plate 34 fixedly installed on the surface of the rotating disk 33, a rotating rod 35 is movably installed on the surface of the mounting plate 34, and a clamping arc plate 36 is movably installed on one end of the rotating rod 35. By setting the protection box 2, the overall clamping mechanism 3 and the grinding mechanism 4 can be protected, thereby realizing a closed grinding area, effectively preventing some powder chips from floating in the air during exposed grinding, making it impossible to clean and affecting the environment, and also preventing unexpected threats to the staff. Example
[0028] like Figure 1-5As shown, on the basis of embodiments 1-2, the utility model provides a technical solution: preferably, the grinding mechanism 4 includes a hydraulic cylinder 41 fixedly mounted on the surface of the collection box body 11, a mounting frame 42 is fixedly mounted on the top surface of the hydraulic cylinder 41, a screw motor 43 is fixedly mounted on one side of the mounting frame 42, a grinder 44 is movably mounted on the screw of the screw motor 43, and the dust removal mechanism 5 includes a hair dryer 51 fixedly mounted inside the collection box body 11, a dust collector 52 is fixedly mounted on the bottom surface of the inner cavity of the collection box body 11, a dust hood 53 is fixedly mounted on one end of the dust collection pipe of the dust collector 52, and the hair dryer 51 and The pipes of the vacuum cleaner 52 are all installed on the mounting frame 42 through the through hole 23. By setting up the dust removal mechanism 5, the dust chips can be guided and absorbed into the ash storage box 13 for storage during the grinding process, thereby preventing them from floating around and being difficult to collect and maintain the environment. At the same time, it also reduces the waste of resources caused by water dust precipitation and the need for subsequent drying. By setting up the hair dryer 51, the dust chips generated by grinding can be concentrated into the dust hood 53 area through the duct during grinding, so that the dust chips can be absorbed by the vacuum cleaner 52 through the dust hood 53 and introduced into the ash storage box 13, preventing them from floating around and being unconcentrated, resulting in incomplete dust removal.
[0029] The working principle of the viscous damper grinding device is described in detail below.
[0030] like Figure 1-5 As shown, when the grinding device is in use, the visual door 22 is opened, and the viscous damper component to be ground is placed on the clamping arc plate 36, and is clamped and fixed by rotating the rotating rod 35 on the mounting plate 34, and the height of the grinder 44 is adjusted by the hydraulic cylinder 41, and the grinder 44 is started to grind the viscous damper component. At the same time, the screw motor 43 is started to drive the screw to control the lateral reciprocation of the grinder 44. During grinding, the hair dryer 51 can be started to blow the powder generated by grinding to the vicinity of the dust hood 53, and then the vacuum cleaner 52 is started to absorb the powder through the pipeline in cooperation with the dust hood 53 and introduce it into the ash storage box 13, and part of the powder falls through the leakage groove 12 and directly enters the ash storage box 13.
[0031] The above generally describes the present invention in detail, but it is obvious to a person skilled in the art that some modifications or improvements can be made to the present invention. Therefore, modifications or improvements that do not deviate from the spirit of the present invention are within the scope of protection of the present invention.
Claims
1. A viscous damper grinding device, comprising a collecting box (1), characterized in that: A protection box (2) is fixedly mounted on the top of the collection box (1), a clamping mechanism (3) is fixedly mounted on the surface of the collection box (1), a grinding mechanism (4) is fixedly mounted on the top surface of the collection box (1), and a dust removal mechanism (5) is fixedly mounted inside the collection box (1); The clamping mechanism (3) comprises a driving unit and a clamping unit, and the clamping unit is fixedly mounted on the surface of the driving unit.
2. A viscous damper polishing device according to claim 1, characterized in that: The collection box (1) comprises a collection box body (11), a drain groove (12) is provided on the surface of the collection box body (11), and an ash storage box (13) is movably installed inside the collection box body (11).
3. A viscous damper polishing device according to claim 2, characterized in that: The protection box (2) comprises a protection box body (21) fixedly mounted on the top surface of the collection box body (11), a visual door (22) being movably mounted on the surface of the protection box body (21), and through holes (23) being provided on both sides of the protection box body (21).
4. A viscous damper polishing device according to claim 2, characterized in that: The driving unit comprises a mounting rod (31) fixedly mounted on the surface of a collection box body (11); a servo motor (32) is fixedly mounted on the surface of the mounting rod (31); and a rotating disk (33) is fixedly mounted on the rotating shaft of the servo motor (32).
5. A viscous damper polishing device according to claim 4, characterized in that: The clamping unit comprises a rotating disk (33) on the surface of which a mounting plate (34) is fixedly mounted, a rotating rod (35) is movably mounted on the surface of the mounting plate (34), and a clamping arc plate (36) is movably mounted on one end of the rotating rod (35).
6. A viscous damper polishing device according to claim 2, characterized in that: The grinding mechanism (4) comprises a hydraulic cylinder (41) fixedly mounted on the surface of a collection box body (11); a mounting frame (42) is fixedly mounted on the top surface of the hydraulic cylinder (41); a screw motor (43) is fixedly mounted on one side of the mounting frame (42); and a grinder (44) is movably mounted on the screw of the screw motor (43).
7. A viscous damper grinding device according to claim 6, characterized in that: The dust removal mechanism (5) comprises a blower (51) fixedly mounted inside a collection box body (11); a dust collector (52) is fixedly mounted on the bottom surface of the inner cavity of the collection box body (11); a dust hood (53) is fixedly mounted on one end of a dust collection pipe of the dust collector (52); and the pipes of the blower (51) and the dust collector (52) are both mounted on a mounting frame (42) through a through hole (23).
