Movable metal surface polishing device

By designing an automated metal surface polishing device, the meshing connection between the worm and the worm gear and the polishing motor are used to solve the problems of low efficiency and danger of traditional polishing methods, and an efficient and safe metal surface polishing process is achieved.

CN222244202UActive Publication Date: 2024-12-27JIYUAN TONGHUI MOTORCYCLE PARTS CO LTD
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Patent Information

Application Number
CN202420311059.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-02-20
Publication Date
2024-12-27
Estimated Expiration
2034-02-20

AI Technical Summary

Technical Problem

Traditional metal surface polishing methods are inefficient and highly dangerous, operators are prone to soreness due to long-term operation, and metal blocks are prone to take off their hands, resulting in unstable polishing process.

Method used

A movable metal surface polishing device including a workbench, a clamping mechanism, a rotary moving mechanism and a polishing mechanism is designed to achieve automatic clamping and rotary movement of the metal surface by means of the meshing connection of the worm and the worm gear, and to achieve automatic clamping and rotary movement of the metal surface through the polishing motor and the cylinder. Achieve a stable and efficient polishing process.

Benefits of technology

It realizes automatic clamping and rotary movement of metal surfaces, improves polishing efficiency and safety, reduces manpower requirements, avoids the risk of finger soreness and metal blocks falling off the hand, and improves the stability and safety of the polishing process.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a movable metal surface polishing device which comprises a workbench, a clamping mechanism, a rotary moving mechanism, a bottom rotary stable advancing mechanism and a polishing mechanism. An avoiding groove is formed in the workbench; the clamping mechanism comprises a rotating plate and a rotating column, the rotating column is rotationally connected between the middle of the bottom wall and the middle of the top wall of the receding groove, the upper end of the rotating column extends to the upper end of the workbench, and the upper end of the rotating column is fixedly connected with the rotating plate; the rotary moving mechanism comprises a worm and a worm gear, the worm is rotationally connected to the rear side between the left inner wall and the right inner wall of the avoiding groove, the middle of the rotary column is fixedly sleeved with the worm gear, and the worm gear is connected with the worm in a meshed mode; the bottom rotating stable advancing mechanism is arranged at the bottom of the workbench and fixedly connected with the clamping mechanism; and the polishing mechanism is arranged on the upper side of the workbench, and the movable metal surface polishing device is high in safety and stability and capable of saving manpower.
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Description

Technical Field

[0001] The utility model relates to the technical field of metals, in particular to a movable metal surface polishing device. Background Art

[0002] When metal materials are further processed, it is usually necessary to further polish the metal surface. Especially when studying the metallographic structure of the metal surface, polishing is an indispensable step:

[0003] In the prior art, polishing is usually done with a polishing disc. Before polishing, the metal block to be tested is first polished into a rectangular shape. During the polishing process, the operator usually holds the metal block with his fingers and polishes it on the polishing disc of the polishing disc. The friction between the polishing cloth and the metal block gradually makes the side of the metal block in contact with the polishing disc smooth.

[0004] There are some problems. Polishing takes a certain amount of time, and the operator's fingers often become sore after a period of time. He needs to put down the metal block and rest. After the rest, he can continue polishing. Otherwise, the metal block is likely to slip out of his hands and be hit by the polishing disk. Therefore, the traditional polishing method is inefficient, dangerous, and laborious. For this reason, we propose a movable metal surface polishing device. Utility Model Content

[0005] The technical problem to be solved by the utility model is to overcome the existing defects and provide a movable metal surface polishing device, which can realize automatic clamping, rotating and moving to polish the metal surface, and can effectively solve the problems in the background technology.

[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a movable metal surface polishing device, comprising a workbench, a clamping mechanism, a rotating and moving mechanism, a bottom rotating and stable traveling mechanism and a polishing mechanism;

[0007] Workbench: There is an avoidance groove inside it;

[0008] Clamping mechanism: It includes a rotating plate and a rotating column, the rotating column is rotatably connected between the bottom wall and the middle part of the top wall of the avoidance groove, the upper end of the rotating column extends to the upper end of the workbench, and the upper end of the rotating column is fixedly connected with the rotating plate;

[0009] Rotational movement mechanism: it includes a worm and a worm wheel, the worm is rotatably connected to the rear side between the left inner wall and the right inner wall of the avoidance groove, the middle fixed sleeve of the rotating column is provided with a worm wheel, and the worm wheel is meshed and connected with the worm;

[0010] Bottom rotating stable traveling mechanism: it is arranged at the bottom of the workbench, and the bottom rotating stable traveling mechanism is fixedly connected with the clamping mechanism;

[0011] Polishing mechanism: It is arranged on the upper side of the workbench, with high safety and stability, saving manpower.

[0012] Furthermore, it also includes a control switch group, which is fixedly connected to the front side of the right side of the workbench, and the input end of the control switch group is electrically connected to an external power supply to control the normal operation of the electrical appliance.

[0013] Furthermore, the clamping mechanism also includes a limit groove, a two-way screw rod, a limit rod, a movable plate, a knob, a clamping plate and an avoidance slide groove, the limit grooves are symmetrically opened on the lower side of the rotating plate, the two limit grooves are rotatably connected with a two-way screw rod in the middle between the left and right inner walls of the two limit grooves, the outer threaded surfaces of the two two-way screw rods are threadedly connected with the movable plate, the left and right inner walls of the two limit grooves are symmetrically fixedly connected front and back, the outer arc surfaces of every two longitudinally adjacent limit rods are slidably connected to the movable plate corresponding to the position, the upper surface of the rotating plate is symmetrically opened with avoidance slide grooves on the left and right sides, the two movable plates are slidably connected to the inside of the avoidance slide grooves corresponding to the position, the upper surfaces of the two movable plates are fixedly connected with the clamping plates, the opposite ends of the two two-way screw rods are fixedly connected, and the right end of the two-way screw rod on the right is fixedly connected with a knob to realize the clamping function.

[0014] Furthermore, the rotary movement mechanism also includes a rotating motor, which is fixedly connected to the rear side of the right side surface of the workbench, the output shaft of the rotating motor is fixedly connected to the right end of the worm, and the input end of the rotating motor is electrically connected to the output end of the control switch group to provide driving force for the movement of the metal surface.

[0015] Furthermore, the bottom rotation stable travel mechanism includes a ratchet, a bottom limiting rotating shaft, a pawl and a return spring. The ratchet is fixedly connected to the lower end of the rotating column, the bottom limiting rotating shaft is fixedly connected to the left side of the lower surface of the workbench, the outer arc surface of the bottom limiting rotating shaft is rotatably connected to the pawl, and a return spring is fixedly connected between the upper surface of the pawl and the workbench. The return spring is movably sleeved on the bottom limiting rotating shaft, and the pawl is installed in coordination with the ratchet to achieve the function of stable rotation.

[0016] Furthermore, the polishing mechanism includes a mounting frame, a telescopic cylinder, a polishing mounting frame, a polishing motor and a grinding wheel. The mounting frame is fixedly connected to the middle part of the rear side surface of the workbench, the upper surface of the mounting frame is fixedly connected to the telescopic cylinder, the telescopic end of the telescopic cylinder is fixedly connected to the polishing mounting frame, the internal rotation of the polishing mounting frame is connected to the grinding wheel, the rear side of the polishing mounting frame is fixedly connected to the polishing motor, the output shaft of the polishing motor is fixedly connected to the rear end of the grinding wheel, the input end of the polishing motor is electrically connected to the output end of the control switch group, and the air inlet of the telescopic cylinder is connected to an external air pump to realize the polishing function.

[0017] Furthermore, it also includes mounting legs, which are fixedly connected to the four corners of the bottom surface of the workbench to achieve the installation function.

[0018] Compared with the prior art, the beneficial effects of the utility model are: the movable metal surface polishing device has the following advantages:

[0019] 1. When it is necessary to prevent the metal parts from moving, place the metal parts in the middle of the upper surface of the rotating plate, and then manually twist the knob forward and reverse, thereby driving the two bidirectional screws to rotate forward and reverse at the same time, thereby driving the two moving plates to move relatively away and relatively close, and then driving the two clamping plates to move relatively away and relatively close, so as to clamp the metal parts. The function of manually clamping the metal parts can be realized according to the size of the metal parts.

[0020] 2. Adjust the control switch group, turn the motor to run, turn the output shaft of the motor to rotate, and then drive the worm to rotate, and then drive the worm wheel to rotate. Then drive the rotating column to rotate. Then drive the rotating plate to rotate, and drive the clamped metal parts to rotate. In this process, the pawl cooperates with the reset spring, and the pawl's hook is slidably connected to the ratchet. During the rotation of the ratchet, the pawl is clamped to the inside of the ratchet to prevent the inertia force from causing the reverse rotation, and limit the ratchet to rotate at a uniform speed, thereby providing stability for the rotation of the rotating plate. The reset spring provides reset force for the pawl, which is safer and more stable, saving manpower. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] Figure 1 It is a schematic diagram of the structure of the utility model;

[0022] Figure 2 This is a cross-sectional structural diagram of the rotary movement mechanism of the utility model;

[0023] Figure 3 It is a partial cross-sectional structural schematic diagram of the clamping mechanism of the utility model;

[0024] Figure 4 It is a schematic cross-sectional structure diagram of the bottom rotating stable traveling mechanism of the utility model.

[0025] In the figure: 1 workbench, 2 avoidance groove, 3 clamping mechanism, 31 rotating plate, 32 limit groove, 33 bidirectional screw, 34 limit rod, 35 moving plate, 36 knob, 37 clamping plate, 38 avoidance slide groove, 39 rotating column, 4 rotating moving mechanism, 41 rotating motor, 42 worm, 43 worm wheel, 5 bottom rotating stable travel mechanism, 51 ratchet, 52 bottom limit rotating shaft, 53 pawl, 54 reset spring, 6 control switch group, 7 polishing mechanism, 71 mounting frame, 72 telescopic cylinder, 73 polishing mounting frame, 74 polishing motor, 75 grinding wheel, 8 mounting leg. DETAILED DESCRIPTION

[0026] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0027] See also Figure 1-4 , this embodiment provides a technical solution: a movable metal surface polishing device, including a workbench 1, a clamping mechanism 3, a rotating movement mechanism 4, a bottom rotating stable travel mechanism 5 and a polishing mechanism 7;

[0028] Workbench 1: It has an avoidance groove 2 inside, and also includes a control switch group 6, which is fixedly connected to the right front side of the workbench 1, and the input end of the control switch group 6 is electrically connected to an external power supply, and also includes a mounting leg 8, which is fixedly connected to the four corners of the bottom surface of the workbench 1, and the device is installed to a designated work station through the threaded openings on the mounting legs 8 and external bolts;

[0029] The clamping mechanism 3 includes a rotating plate 31 and a rotating column 39. The rotating column 39 is rotatably connected between the bottom wall and the middle part of the top wall of the avoidance groove 2. The upper end of the rotating column 39 extends to the upper end of the workbench 1. The upper end of the rotating column 39 is fixedly connected to the rotating plate 31. The clamping mechanism 3 also includes a limiting groove 32, a two-way screw rod 33, a limiting rod 34, a movable plate 35, a knob 36, a clamping plate 37 and an avoidance slide groove 38. The limiting grooves 32 are symmetrically arranged on the lower side surface of the rotating plate 31. The middle part between the left and right inner walls of the two limiting grooves 32 is rotatably connected with the two-way screw rod 33. The outer threaded surfaces of the two two-way screw rods 33 are threadedly connected with the movable plate 35. The left and right inner walls of the two limiting grooves 32 are fixedly connected with the limiting rod 34 symmetrically front and back. The outer arc surface of every two longitudinally adjacent limiting rods 34 The two movable plates 35 are slidably connected to the corresponding movable plates 35, and the left and right sides of the upper surface of the rotating plate 31 are symmetrically provided with avoidance slide grooves 38. The two movable plates 35 are slidably connected to the inner part of the avoidance slide grooves 38 corresponding to the positions. The upper surfaces of the two movable plates 35 are fixedly connected with clamping plates 37, and the opposite ends of the two bidirectional screw rods 33 are fixedly connected. The right end of the bidirectional screw rod 33 on the right is fixedly connected with a knob 36. At this time, the metal part is placed in the middle of the upper surface of the rotating plate 31. At this time, the knob 36 is manually twisted forward and reversely, thereby driving the two bidirectional screw rods 33 to rotate forward and reversely at the same time, thereby driving the two movable plates 35 to move away from and towards each other relatively, thereby driving the two clamping plates 37 to move away from and towards each other relatively, so as to clamp the metal parts.

[0030] Rotating and moving mechanism 4: It includes a worm 42 and a worm wheel 43. The worm 42 is rotatably connected to the rear side between the left inner wall and the right inner wall of the avoidance groove 2. The middle fixed sleeve of the rotating column 39 is provided with a worm wheel 43. The worm wheel 43 is meshed and connected with the worm 42. The rotating and moving mechanism 4 also includes a rotating motor 41. The rotating motor 41 is fixedly connected to the rear side of the right side surface of the workbench 1. The output shaft of the rotating motor 41 is fixedly connected to the right end of the worm 42. The input end of the rotating motor 41 is electrically connected to the output end of the control switch group 6. The control switch group 6 is adjusted to operate the rotating motor 41. The output shaft of the rotating motor 41 rotates, thereby driving the worm 42 to rotate, and then driving the worm wheel 43 to rotate. Then driving the rotating column 39 to rotate. Then driving the rotating plate 31 to rotate, driving the clamped metal parts to rotate;

[0031] The bottom rotating stable travel mechanism 5 is arranged at the bottom of the workbench 1, and the bottom rotating stable travel mechanism 5 is fixedly connected to the clamping mechanism 3. The bottom rotating stable travel mechanism 5 includes a ratchet 51, a bottom limit rotating shaft 52, a pawl 53 and a reset spring 54. The ratchet 51 is fixedly connected to the lower end of the rotating column 39. The bottom limit rotating shaft 52 is fixedly connected to the left side of the lower surface of the workbench 1. The outer arc surface of the bottom limit rotating shaft 52 is rotatably connected to the pawl 53. The upper surface of the pawl 53 is fixed between the workbench 1. A return spring 54 is connected, and the return spring 54 is movably sleeved with the bottom limit rotating shaft 52. The pawl 53 is installed in cooperation with the ratchet 51. During this process, the pawl 53 cooperates with the return spring 54, and the catch of the pawl 53 is slidably connected with the ratchet 51. During the rotation of the ratchet 51, the pawl 53 is clamped to the inside of the ratchet 51 to prevent the inertia force from causing the reverse rotation, and limit the ratchet 51 to rotate at a uniform speed, thereby providing stability for the rotation of the rotating plate 31. The return spring 54 provides a return force for the pawl 53;

[0032] Polishing mechanism 7: It is arranged on the upper side of the workbench 1. The polishing mechanism 7 includes a mounting frame 71, a telescopic cylinder 72, a polishing mounting frame 73, a polishing motor 74 and a grinding wheel 75. The mounting frame 71 is fixedly connected to the middle of the rear side of the workbench 1. The upper surface of the mounting frame 71 is fixedly connected to the telescopic cylinder 72. The telescopic end of the telescopic cylinder 72 is fixedly connected to the polishing mounting frame 73. The polishing mounting frame 73 is internally rotatably connected to the grinding wheel 75. The rear side of the polishing mounting frame 73 is fixedly connected to the polishing motor 74. The output shaft of the polishing motor 74 is connected to the grinding wheel 75. The rear end is fixedly connected, the input end of the polishing motor 74 is electrically connected to the output end of the control switch group 6, and the air inlet of the telescopic cylinder 72 is connected to the external air pump. The control switch group 6 is adjusted and the polishing motor 74 is operated, and the output shaft of the polishing motor 74 is rotated, thereby driving the grinding wheel 75 to rotate. At this time, the external air pump can be regulated, the telescopic cylinder 72 is operated, and the output shaft of the telescopic cylinder 72 is extended and retracted, thereby driving the polishing mounting frame 73 to rotate up and down, thereby driving the running polishing motor 74 to polish the moving metal surface to complete the polishing.

[0033] The working principle of a movable metal surface polishing device provided by the utility model is as follows: the device is installed to a designated workstation through the threaded openings and external bolts on the mounting legs 8, and the metal parts are placed in the middle of the upper surface of the rotating plate 31. The knob 36 is manually twisted forward and reversely, thereby driving the two bidirectional screws 33 to rotate forward and reversely at the same time, thereby driving the two movable plates 35 to move away from and toward each other, thereby driving the two clamping plates 37 to move away from and toward each other, thereby clamping the metal parts. At this time, the control switch group 6 is regulated to operate the rotating motor 41, and the output shaft of the rotating motor 41 is rotated, thereby driving the worm 42 to rotate, thereby driving the worm wheel 43 to rotate, thereby driving the rotating column 39 to rotate. This in turn drives the rotating plate 31 to rotate, and drives the clamped metal parts to rotate. During this process, the pawl 53 cooperates with the reset spring 54, and the hook of the pawl 53 is slidably connected to the ratchet 51. During the rotation of the ratchet 51, the pawl 53 is clamped to the inside of the ratchet 51 to prevent the inertia force from causing reversal and limit the ratchet 51 to rotate at a uniform speed, thereby providing stability for the rotation of the rotating plate 31. The reset spring 54 provides a reset force for the pawl 53. During this process, the control switch group 6 is regulated, the polishing motor 74 is operated, and the output shaft of the polishing motor 74 is rotated, thereby driving the grinding wheel 75 to rotate. At this time, the external air pump can be regulated, the telescopic cylinder 72 is operated, and the output shaft of the telescopic cylinder 72 is telescoped, thereby driving the polishing mounting frame 73 to rotate up and down, thereby driving the running polishing motor 74 to polish the moving metal surface to complete the polishing.

[0034] It is worth noting that the rotating motor 41, telescopic cylinder 72 and polishing motor 74 disclosed in the above embodiments can be freely configured according to the actual application scenario. It is recommended to use a 130BYG350D three-phase hybrid stepper motor for the rotating motor 41, a KMB series telescopic cylinder for the telescopic cylinder 72, and a JFH model polishing and grinding square motor for the polishing motor 74. The control switch group 6 is provided with control buttons corresponding to the rotating motor 41, the telescopic cylinder 72 and the polishing motor 74 and used to control their switches.

[0035] The above description is only an embodiment of the present invention, and does not limit the patent scope of the present invention. Any equivalent structure or equivalent process transformation made by using the contents of the specification and drawings of the present invention, or directly or indirectly applied in other related technical fields, are also included in the patent protection scope of the present invention.

Claims

1. A movable metal surface polishing device, characterized in that: It comprises a workbench (1), a clamping mechanism (3), a rotational movement mechanism (4), a bottom rotational stable travel mechanism (5) and a polishing mechanism (7); The workbench (1) is provided with an avoidance groove (2) therein; The clamping mechanism (3) comprises a rotating plate (31) and a rotating column (39), wherein the rotating column (39) is rotatably connected between the bottom wall and the middle part of the top wall of the avoidance groove (2), the upper end of the rotating column (39) extends to the upper end of the workbench (1), and the upper end of the rotating column (39) is fixedly connected to the rotating plate (31); A rotating movement mechanism (4): comprising a worm (42) and a worm wheel (43), wherein the worm (42) is rotatably connected to the rear side between the left inner wall and the right inner wall of the avoidance groove (2), and a worm wheel (43) is provided on a fixed sleeve in the middle of the rotating column (39), and the worm wheel (43) is meshingly connected to the worm (42); A bottom rotating and stabilizing travel mechanism (5): the bottom rotating and stabilizing travel mechanism (5) is arranged at the bottom of the workbench (1), and the bottom rotating and stabilizing travel mechanism (5) is fixedly connected to the clamping mechanism (3); Polishing mechanism (7): It is arranged on the upper side of the workbench (1).

2. A movable metal surface polishing device according to claim 1, characterized in that: It also comprises a control switch group (6), wherein the control switch group (6) is fixedly connected to the front side of the right side of the workbench (1), and an input end of the control switch group (6) is electrically connected to an external power supply.

3. A movable metal surface polishing device according to claim 1, characterized in that: The clamping mechanism (3) further comprises a limit groove (32), a bidirectional screw rod (33), a limit rod (34), a movable plate (35), a knob (36), a clamping plate (37) and an avoidance slide groove (38); the limit groove (32) is symmetrically arranged on the lower side of the rotating plate (31); a bidirectional screw rod (33) is rotatably connected to the middle part between the left and right inner walls of the two limit grooves (32); the movable plate (35) is threadedly connected to the outer thread surfaces of the two bidirectional screw rods (33); the left and right inner walls of the two limit grooves (32) are symmetrically fixedly connected to each other front and back; A limit rod (34) is provided, and the outer arc surfaces of each of two longitudinally adjacent limit rods (34) are slidably connected to the corresponding movable plates (35). The upper surface of the rotating plate (31) is provided with avoidance slide grooves (38) symmetrically front and rear on both sides of the left and right sides. The two movable plates (35) are slidably connected to the inside of the corresponding avoidance slide grooves (38). The upper surfaces of the two movable plates (35) are fixedly connected to a clamping plate (37). The opposite ends of the two bidirectional screw rods (33) are fixedly connected, and the right end of the right bidirectional screw rod (33) is fixedly connected to a knob (36).

4. A movable metal surface polishing device according to claim 2, characterized in that: The rotary movement mechanism (4) further comprises a rotary motor (41), wherein the rotary motor (41) is fixedly connected to the rear side of the right side surface of the workbench (1), the output shaft of the rotary motor (41) is fixedly connected to the right end of the worm (42), and the input end of the rotary motor (41) is electrically connected to the output end of the control switch group (6).

5. The movable metal surface polishing device according to claim 1, characterized in that: The bottom rotation stable travel mechanism (5) comprises a ratchet (51), a bottom limit rotating shaft (52), a pawl (53) and a return spring (54); the ratchet (51) is fixedly connected to the lower end of the rotating column (39); the bottom limit rotating shaft (52) is fixedly connected to the left side of the lower surface of the workbench (1); the outer arc surface of the bottom limit rotating shaft (52) is rotatably connected to the pawl (53); the return spring (54) is fixedly connected between the upper surface of the pawl (53) and the workbench (1); the return spring (54) is movably sleeved with the bottom limit rotating shaft (52); and the pawl (53) is mounted in cooperation with the ratchet (51).

6. A movable metal surface polishing device according to claim 2, characterized in that: The polishing mechanism (7) comprises a mounting frame (71), a telescopic cylinder (72), a polishing mounting frame (73), a polishing motor (74) and a grinding wheel (75); the mounting frame (71) is fixedly connected to the middle part of the rear side surface of the workbench (1); the upper surface of the mounting frame (71) is fixedly connected to the telescopic cylinder (72); the telescopic end of the telescopic cylinder (72) is fixedly connected to the polishing mounting frame (73); the polishing mounting frame (73) is rotatably connected to the grinding wheel (75); the rear side of the polishing mounting frame (73) is fixedly connected to the polishing motor (74); the output shaft of the polishing motor (74) is fixedly connected to the rear end of the grinding wheel (75); the input end of the polishing motor (74) is electrically connected to the output end of the control switch group (6); and the air inlet of the telescopic cylinder (72) is externally connected to an external air pump.

7. The movable metal surface polishing device according to claim 1, characterized in that: It also includes mounting legs (8), wherein the mounting legs (8) are fixedly connected to the four corners of the bottom surface of the workbench (1).