Auxiliary dismounting device for cylinder sleeve

By designing the auxiliary removal device for cylinder liner, the cylinder liner removal is achieved using rotating pallets and transmission components, the problems of easy damage to existing tools and professional operation are solved, and the convenience of cylinder liner removal and the reduction of cylinder block damage are achieved.

CN222244603UActive Publication Date: 2024-12-27HEFEI JIANGHUAI CHAOCHAI POWER CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202421105400.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-21
Publication Date
2024-12-27
Estimated Expiration
2034-05-21

AI Technical Summary

Technical Problem

The existing cylinder liner removal tool is prone to damage the cylinder block and requires professional operation, which is inconvenient to use.

Method used

An auxiliary removal device for cylinder liner is designed, including a pull tab, a pallet, a transmission assembly and a rotating handle. The rotating pallet extends out and the transfer assembly is used to drive the pallet into and out of the pull tab to realize the removal of the cylinder liner.

Benefits of technology

The device is small in size and simple in use, and is suitable for dismantling cylinder liners of various sizes, reducing damage to the cylinder block, easy to operate and wide range of use.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN222244603U_ABST
    Figure CN222244603U_ABST
Patent Text Reader

Abstract

The utility model provides an auxiliary dismantling device for a cylinder sleeve, which comprises a pulling piece, a plurality of supporting plates are rotatably connected to the inner edge of the pulling piece, and the supporting plates are connected with a rotating shaft through a transmission assembly; the rotating shaft rotates to drive the plurality of supporting plates to enter and exit from the pulling-on piece and is rotationally connected with the pulling-on piece; a second outer sleeve is fixed to the top end of the pull piece, and a guide plate is fixed to the top end of the second outer sleeve. A first outer sleeve is fixed to the top end of the guide plate, and a rotating shaft penetrates through the first outer sleeve, the guide plate and the second outer sleeve; a supporting plate is fixed to the top end of the first outer sleeve, and the rotating shaft penetrates through the supporting plate. According to the dismantling device, the dismantling device stretches into the cylinder sleeve, the supporting plates stretch out in a rotating mode, the cylinder sleeve is supported and connected, and the cylinder sleeve can be taken out from a cylinder body when the dismantling device is pulled; the cylinder sleeve dismantling device is small in size and convenient and simple to use, cylinder sleeves of various sizes can be dismantled in the mode that the supporting plate extends out through rotation, the use range is wide, and damage to a cylinder sleeve and a cylinder body is small.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the technical field of engine equipment, in particular to an auxiliary removal device for a cylinder sleeve. Background Art

[0002] The engine block is one of the basic components of the engine. It is a structure made of cast iron or aluminum alloy, which contains multiple cylinders. Usually, the piston pin seat hole, connecting rod bearing hole, cylinder bore (i.e. cylinder surface) and oil cooling passages are cast in the cylinder block. The cylinder liner, also known as the cylinder liner, is a metal kit built into the cylinder bore of the cylinder block, and the liner is under the piston. One of its main functions is to protect the inside of the cylinder block from piston wear, and it also serves as a seal and cooling function. When the engine is running, the piston moves up and down in the cylinder and comes into contact with the cylinder liner; over time, the cylinder liner may need to be replaced due to wear or excessive wear to maintain engine performance.

[0003] When removing and replacing the existing cylinder liner, a hammer and special tools (such as a socket or a wrench) are generally used to carefully knock along the diameter direction of the cylinder liner, and the cylinder liner is usually pushed out along the shape of the cylinder barrel. The existing removal tools are numerous and complex, and the cylinder body is easily damaged during removal, and generally requires professional operation. Utility Model Content

[0004] In view of the deficiencies in the prior art, the utility model aims to provide an auxiliary dismantling device for a cylinder sleeve, which can solve the existing problems.

[0005] In order to achieve the above purpose, the technical solution of the utility model is as follows:

[0006] The utility model is realized through the following technical scheme: an auxiliary dismantling device for a cylinder sleeve, comprising a pull tab, a plurality of support plates are rotatably connected at the inner edge of the pull tab, and the support plates are connected to a rotating shaft through a transmission component; the rotating shaft is used to drive the plurality of support plates to enter and exit the pull tab, and the rotating shaft is rotatably connected to the pull tab; a second outer sleeve is fixed to the top end of the pull tab, and a guide plate is fixed to the top end of the second outer sleeve; a first outer sleeve is fixed to the top end of the guide plate, and the first outer sleeve, the guide plate, and the second outer sleeve are internally penetrated by the rotating shaft; a support plate is fixed to the top end of the first outer sleeve, and the rotating shaft penetrates the support plate.

[0007] Furthermore, a rotating handle is fixed to the outer side of the rotating shaft, and the rotating handle is rotatably connected to the surface of the supporting plate.

[0008] Furthermore, the transmission assembly includes a driven gear and a driving gear, the driving gear is fixedly connected to the rotating shaft, and the driving gear meshes with the driven gear; the driven gear is rotatably connected to the inside of the pull tab, and a support plate is fixed to the side of the driven gear.

[0009] Furthermore, there are multiple groups of combinations of the driven gear and the support plate, and the multiple groups of combinations of the driven gear and the support plate are equidistantly distributed in a circular array.

[0010] Furthermore, the support plate adopts a semi-crescent structure, and a gasket is fixed on the surface of the support plate.

[0011] Furthermore, the cross section of the support plate adopts a "mouth"-shaped structure with an open bottom, and reinforcing ribs are fixed at the corners of the support plate; the center of the support plate passes through and is rotatably connected to the rotating shaft.

[0012] Compared with the prior art, the beneficial effects of the utility model include:

[0013] The auxiliary dismantling device for cylinder sleeves of the utility model goes deep into the cylinder sleeve and uses a rotation method to extend each supporting plate to support the cylinder sleeve. The cylinder sleeve can be taken out from the cylinder body by pulling the dismantling device. The utility model has a small size and is easy and convenient to use. The supporting plate can be extended by rotating to dismantle cylinder sleeves of various sizes. The utility model has a wide range of uses and little damage to the cylinder sleeve and cylinder body. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] The disclosure of the present invention is described with reference to the accompanying drawings. It should be understood that the drawings are only for illustrative purposes and are not intended to limit the scope of protection of the present invention. In the drawings, the same reference numerals are used to refer to the same components. Among them:

[0015] Figure 1 This is a schematic diagram of the overall structure of an auxiliary dismantling device for a cylinder sleeve of the utility model;

[0016] Figure 2 This is a structural schematic diagram of a support plate in an implementation case of the utility model;

[0017] Figure 3 This is a schematic diagram of the structure of the utility model implementation case where the support plate is inside the pull tab;

[0018] Figure 4 This is a structural schematic diagram of an implementation example of the utility model in which the support plate is rotated out of the pull tab;

[0019] Figure 5 It is a schematic diagram of the structure when the utility model is used in an implementation case;

[0020] Figure 6This is a structural schematic diagram of a cylinder liner and a cylinder body according to an implementation example of the utility model.

[0021] Explanations in the figure: 1. Rotating handle; 2. Support plate; 201. Reinforcing rib; 3. Rotating shaft; 4. First outer sleeve; 5. Guide plate; 6. Second outer sleeve; 7. Pull tab; 8. Transmission assembly; 801. Driving gear; 802. Driven gear; 9. Cylinder body; 901. Cylinder liner; 10. Support plate; 1001. Gasket. DETAILED DESCRIPTION

[0022] It is easy to understand that according to the technical solution of the utility model, without changing the essential spirit of the utility model, a person skilled in the art can propose a variety of interchangeable structural modes and implementation modes. Therefore, the following specific implementation modes and drawings are only exemplary descriptions of the technical solution of the utility model, and should not be regarded as the entirety of the utility model or as a limitation or restriction to the technical solution of the utility model.

[0023] An auxiliary removal device for a cylinder liner, such as Figure 1 As shown, it includes a pull tab 7, and a plurality of support plates 10 are rotatably connected at the inner edge of the pull tab 7. Specifically, a hole is provided on the side wall of the pull tab 7 to allow the support plates 10 to enter and exit. The support plates 10 can enter and exit the pull tab 7 through the hole by rotating. When the cylinder sleeve 901 needs to be removed, the cylinder sleeve 901 can be supported by inserting a removal device into the cylinder sleeve 901 so that the support plate 10 is rotated out of the pull tab 7 to facilitate pulling out the cylinder sleeve 901. The support plate 10 is connected to the rotating shaft 3 through the transmission assembly 8. The rotation of the rotating shaft 3 is used to drive the plurality of support plates 10 to enter and exit the pull tab 7. , the rotating shaft 3 is rotatably connected to the pull tab 7; the transmission assembly 8 includes a driven gear 802 and a driving gear 801, the driving gear 801 is fixedly connected to the rotating shaft 3, and the driving gear 801 meshes with the driven gear 802; the driven gear 802 is rotatably connected to the inside of the pull tab 7, and a support plate 10 is fixed to the side of the driven gear 802; there are multiple groups of combinations of the driven gear 802 and the support plate 10, and the multiple groups of the driven gear 802 and the support plate 10 are equidistantly distributed in a circular array; Figure 3 and Figure 4 As shown, when the rotating shaft 3 rotates, the rotating shaft 3 drives the driving gear 801 to rotate, and the driving gear 801 rotates to drive the driven gear 802 meshing therewith to rotate, and the driven gear 802 rotates to drive the support plate 10 to move in and out of the pull tab 7. In order to ensure that the pull tab 7 moves in and out of the cylinder sleeve 901, the diameter of the pull tab 7 is not greater than the inner diameter of the cylinder sleeve 901.

[0024] A second outer sleeve 6 is fixed to the top of the pull tab 7, and a guide plate 5 is fixed to the top of the second outer sleeve 6; a first outer sleeve 4 is fixed to the top of the guide plate 5, and a rotating shaft 3 passes through the first outer sleeve 4, the guide plate 5, and the second outer sleeve 6; a support plate 2 is fixed to the top of the first outer sleeve 4, and the rotating shaft 3 passes through the support plate 2.

[0025] In order to facilitate the rotation of the rotating shaft 3 , a rotating handle 1 is fixed to the outer side of the rotating shaft 3 , and the rotating handle 1 is rotatably connected to the surface of the supporting plate 2 .

[0026] In order to reduce damage to the cylinder liner 901 , the support plate 10 adopts a semi-crescent structure, and a gasket 1001 is fixed on the surface of the support plate 10 .

[0027] The cross section of the support plate 2 adopts a "mouth"-shaped structure with an open bottom. Figure 2 As shown, reinforcing ribs 201 are fixed at the corners of the support plate 2; the center of the support plate 2 passes through and is rotatably connected to the rotating shaft 3.

[0028] The utility model Figure 6 As shown, when removing the cylinder sleeve 901 from the cylinder body 9, first determine which position of the cylinder sleeve 901 to remove, and then align the removal device of the utility model with the cylinder sleeve 901. At this time, the state of the support plate 10 is as follows: Figure 3 As shown in the drawing tab 7, the removal device is inserted into the cylinder sleeve 901, as shown in the drawing tab 7. Figure 5 As shown, the pull tab 7 is placed at the bottom end of the cylinder sleeve 901, and then the rotating shaft 3 is rotated by rotating the handle 1. When the rotating shaft 3 rotates, the rotating shaft 3 drives the driving gear 801 to rotate, and the driving gear 801 rotates to drive the driven gear 802 meshing therewith to rotate, and the driven gear 802 rotates to drive the support plate 10 to rotate the pull tab 7, as shown in FIG. Figure 4 As shown, at this time, the cylinder sleeve 901 can be pulled out of the cylinder body 9 by lifting the entire removal device through the support plate 2, thereby realizing the removal of the cylinder sleeve 901.

[0029] The auxiliary dismantling device of the utility model goes deep into the cylinder sleeve and uses a rotation method to extend each supporting plate to support the cylinder sleeve. The cylinder sleeve can be taken out from the cylinder body by pulling the dismantling device. The utility model has a small size and is easy to use. The method of rotating to extend the supporting plate can be used to dismantle cylinder sleeves of various sizes, and has a wide range of uses.

[0030] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present invention.

[0031] In the description of this patent, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "connected", "connected", and "set" should be understood in a broad sense, for example, it can be fixedly connected or set, or it can be detachably connected or set, or connected or set in one piece. For ordinary technicians in this field, the specific meanings of the above terms in this patent can be understood according to specific circumstances.

[0032] In addition, the terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Therefore, a feature defined as "first" or "second" may explicitly or implicitly include one or more of the features. In the description of the present utility model, the meaning of "several" is two or more, unless otherwise clearly and specifically defined.

[0033] The technical scope of the present invention is not limited to the contents described above. Those skilled in the art can make various deformations and modifications to the above embodiments without departing from the technical concept of the present invention, and these deformations and modifications should all fall within the protection scope of the present invention.

Claims

1. A cylinder sleeve auxiliary removal device, characterized in that: The invention comprises a pull tab (7), wherein a plurality of support plates (10) are rotatably connected at the inner edge of the pull tab (7), and the support plates (10) are connected to a rotating shaft (3) via a transmission assembly (8); the rotating shaft (3) is used to rotate to drive the plurality of support plates (10) to enter and exit the pull tab (7), and the rotating shaft (3) is rotatably connected to the pull tab (7); a second outer sleeve (6) is fixed to the top end of the pull tab (7), and a guide plate (5) is fixed to the top end of the second outer sleeve (6); a first outer sleeve (4) is fixed to the top end of the guide plate (5), and the first outer sleeve (4), the guide plate (5), and the second outer sleeve (6) are penetrated by the rotating shaft (3); a support plate (2) is fixed to the top end of the first outer sleeve (4), and the rotating shaft (3) penetrates the support plate (2).

2. The cylinder liner auxiliary removal device according to claim 1, characterized in that: A rotating handle (1) is fixed to the outside of the rotating shaft (3), and the rotating handle (1) is rotatably connected to the surface of the supporting plate (2).

3. The cylinder liner auxiliary removal device according to claim 1, characterized in that: The transmission assembly (8) comprises a driven gear (802) and a driving gear (801); the driving gear (801) is fixedly connected to the rotating shaft (3); the driving gear (801) meshes with the driven gear (802); the driven gear (802) is rotatably connected to the interior of the pull tab (7), and a support plate (10) is fixed to the side of the driven gear (802).

4. The cylinder liner auxiliary removal device according to claim 3, characterized in that: There are multiple groups of combinations of the driven gear (802) and the support plate (10), and the multiple groups of combinations of the driven gear (802) and the support plate (10) are evenly distributed in a circular array.

5. The cylinder liner auxiliary removal device according to claim 1, characterized in that: The support plate (10) adopts a semi-crescent structure, and a gasket (1001) is fixed on the surface of the support plate (10).

6. The cylinder liner auxiliary removal device according to claim 1, characterized in that: The cross section of the support plate (2) adopts a "mouth"-shaped structure with an open bottom, and reinforcing ribs (201) are fixed at the corners of the support plate (2); the center of the support plate (2) passes through and is rotatably connected to the rotating shaft (3).