Reinforcing film punching production equipment

By introducing thick hole drilling rollers and fine hole drilling rollers into the reinforced film hole drilling equipment, combined with transmission and adjustment mechanism, the problem that existing equipment cannot effectively eliminate bubbles is solved, and the hole drilling needs of films of different densities and thicknesses are achieved. Improves bubble removal and reduces costs.

CN222245148UActive Publication Date: 2024-12-27MINGCHENG (TAIZHOU) NEW MATERIAL TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202421041632.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-14
Publication Date
2024-12-27
Estimated Expiration
2034-05-14

AI Technical Summary

Technical Problem

Existing reinforcement film hole cleavage equipment cannot effectively eliminate bubbles generated during baking, resulting in reinforcement and damping failure, affecting the effectiveness of automobile use.

Method used

A reinforced film hole-pulling production equipment including a thick hole-pulling roller, a fine hole-pulling roller and a transmission mechanism is designed. After initially punctured through a thick hole-pulling roller, the hole-pulling roller is then punctured through a fine hole-pulling roller, and the adjustment roller is adjusted with the adjustment mechanism. The distance from the film can adapt to the needs of films of different thicknesses and improve the bubble removal effect.

Benefits of technology

The hole cleavage of different densities on one device is achieved, which improves the bubble elimination effect, reduces manufacturing costs, and adapts to the hole cleavage of films of different thicknesses, solving the problem of limited hole cleavage effect in the existing technology.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to reinforcing rubber sheet pricking production equipment which comprises a workbench, fixing plates are fixedly installed on the left side and the right side of the top of the workbench, a rough pricking roller is arranged between the two fixing plates, a fine pricking roller is arranged on the front side of the rough pricking roller, and two rubber rollers are rotationally connected between the two fixing plates. A transmission mechanism is arranged between the rough hole pricking roller and the fine hole pricking roller, and an adjusting mechanism is arranged between the rubber roller and the fixing plate. According to the reinforcing rubber sheet pricking production equipment, the rough pricking roller, the fine pricking roller and the transmission mechanism are arranged, the rough pricking roller can be used for conducting preliminary pricking on a rubber sheet, then the rubber sheet is made to pass through the fine pricking roller to be pricked, and because the pricking densities of the rough pricking roller and the fine pricking roller are different, the pricking density of the rubber sheet is different; therefore, the punching requirements of different densities of the reinforcing rubber sheet can be met on one device, the bubble removal effect is improved, and the transmission mechanism is arranged to drive the thick punching roller and the thin punching roller to rotate at the same time.
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Description

Technical Field

[0001] The utility model relates to the technical field of hole punching equipment, in particular to a reinforcing film hole punching production equipment. Background Art

[0002] There is a very serious problem when using the reinforcing films, butyl damping sheets and asphalt damping sheets on the current market at customers' locations: after being soaked in pre-treatment liquid and electrophoretic liquid and then baked for curing, the electrophoretic liquid, pre-treatment liquid, etc. penetrate into the interior of the reinforcing films and are baked for curing. Due to the rapid evaporation of water vapor, it cannot be discharged to the outside of the glass fiber cloth in time, resulting in a large number of bubbles during the baking process. The bubbles can lead to reinforcement failure, damping failure, abnormal noise during vehicle driving and other problems, which requires punching equipment to eliminate the bubbles.

[0003] After searching, for example, a utility model patent with Chinese patent number CN217434519U discloses a reinforcing film punching production equipment. The device is provided with a rotating shaft, a rotating wheel, a needle block, a fixing plate and a motor, so that uniform holes can be punched on the damping plate and the reinforcing film without affecting the performance, so that the reinforcing film can quickly discharge water vapor and eliminate bubbles during the production process, thereby solving the problem of using the reinforcing film on the car. However, the device is only provided with one punching mechanism, that is, it can only perform punching work with one density and cannot effectively eliminate bubbles. Therefore, a reinforcing film punching production equipment is proposed to solve the above problem. Utility Model Content

[0004] 1. Technical issues to be solved

[0005] In view of the deficiencies in the prior art, the utility model provides a reinforcing film punching production device, which has the advantages of being convenient for more comprehensive punching of the film, and solves the problem of limited punching effect of comparative devices.

[0006] (II) Technical solution

[0007] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a reinforcing rubber sheet punching production equipment, comprising a workbench, fixed plates are fixedly installed on the left and right sides of the top of the workbench, a coarse punching roller is arranged between the two fixed plates, a fine punching roller is arranged on the front side of the coarse punching roller, two rubber rollers are rotatably connected between the two fixed plates, a transmission mechanism is arranged between the coarse punching roller and the fine punching roller, and an adjustment mechanism is arranged between the rubber roller and the fixed plate;

[0008] The transmission mechanism includes a second rotating shaft, a pulley, a belt and a second motor. The second rotating shafts are fixedly installed on the left and right sides of the coarse piercing roller and the fine piercing roller. A pulley is fixedly installed on the outside of the second rotating shaft on the left side. A belt is connected for transmission between the two pulleys. The second motor is fixedly installed on the left side of the fixed plate on the left side.

[0009] Furthermore, the adjustment mechanism includes a first rotating shaft, a connecting block, a mounting plate, a first motor, a threaded rod, a threaded sleeve, a sliding rod and a sliding sleeve. The first rotating shaft is fixedly installed on both sides of the rubber roller, connecting blocks are installed on both ends of the left and right ends of the first rotating shaft, four mounting plates are fixedly installed on both sides of the fixed plate, a first motor is fixedly installed on the top of the mounting plate on the right top, a threaded rod is fixedly installed on the output shaft of the first motor, a threaded sleeve is connected to the external thread of the threaded rod, a sliding rod is fixedly installed between the two groups of mounting plates on the left, and a sliding sleeve is slidably connected to the sliding rod.

[0010] Furthermore, sliding holes are provided on both left and right side walls of the fixing plate, and one end of the first rotating shaft away from the rubber roller passes through the fixing plate through the sliding hole.

[0011] Furthermore, the first rotating shaft is rotatably connected to the connecting block, the connecting block on the left side is fixedly connected to the sliding sleeve, and the connecting block on the right side is fixedly connected to the threaded sleeve.

[0012] Furthermore, the two rubber rollers are respectively located directly above the coarse piercing roller and the fine piercing roller, and the threaded rod is rotatably connected to the two sets of mounting plates on the right side.

[0013] Furthermore, the second rotating shaft is rotationally connected to the fixed plate, and the output shaft of the second motor is fixedly connected to the second rotating shaft on the left side of the front side.

[0014] Furthermore, a plurality of needle blocks are disposed outside the coarse piercing roller and the fine piercing roller, and the density of the needle blocks on the coarse piercing roller is less than the density of the needle blocks on the fine piercing roller.

[0015] (III) Beneficial effects

[0016] Compared with the prior art, the technical solution of this application has the following beneficial effects:

[0017] The reinforcing film punching production equipment, by providing a coarse punching roller, a fine punching roller and a transmission mechanism, can first use the coarse punching roller to perform preliminary punching on the film, and then make the film pass through the fine punching roller to perform punching. Because the punching densities of the coarse punching roller and the fine punching roller are different, the punching requirements of reinforcing films with different densities can be completed on one device, thereby improving the bubble removal effect. Moreover, by providing a transmission mechanism, the coarse punching roller and the fine punching roller can be driven to rotate at the same time, thereby facilitating the reduction of manufacturing costs. By providing an adjustment mechanism, the position of the rubber roller can be adjusted conveniently, so as to adjust the distance between the coarse punching roller and the fine punching roller and the rubber roller, thereby realizing punching of reinforcing films of different thicknesses. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 This is a front cross-sectional view of the utility model;

[0019] Figure 2 It is the left view of the utility model;

[0020] Figure 3 It is a top view of the utility model.

[0021] In the figure: 1 workbench, 2 fixed plate, 3 coarse punching roller, 4 fine punching roller, 5 rubber roller, 6 transmission mechanism, 601 second rotating shaft, 602 pulley, 603 belt, 604 second motor, 7 adjustment mechanism, 701 first rotating shaft, 702 connecting block, 703 mounting plate, 704 first motor, 705 threaded rod, 706 threaded sleeve, 707 sliding rod, 708 sliding sleeve. DETAILED DESCRIPTION

[0022] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0023] See also Figure 1-3 In this embodiment, a reinforcing rubber sheet punching production equipment includes a workbench 1, and fixed plates 2 are fixedly installed on the left and right sides of the top of the workbench 1, a coarse punching roller 3 is arranged between the two fixed plates 2, and a fine punching roller 4 is arranged on the front side of the coarse punching roller 3, two rubber rollers 5 are rotatably connected between the two fixed plates 2, a transmission mechanism 6 is arranged between the coarse punching roller 3 and the fine punching roller 4, and an adjustment mechanism 7 is arranged between the rubber roller 5 and the fixed plate 2.

[0024] Specifically, the left and right sides of the coarse piercing roller 3 and the fine piercing roller 4 are fixedly installed with a second rotating shaft 601, a pulley 602 is fixedly installed on the outside of the left second rotating shaft 601, and a belt 603 is connected for transmission between the two pulleys 602. A second motor 604 is fixedly installed on the left side of the left fixed plate 2. The second motor 604 drives the second rotating shaft 601 on the left side of the front side to rotate, which can drive the fine piercing roller 4 to rotate. With the cooperation of the pulley 602 and the belt 603, the second rotating shaft 601 on the rear side is driven to rotate, thereby driving the coarse piercing roller 3 to rotate.

[0025] Specifically, the left and right sides of the rubber roller 5 are fixedly installed with a first rotating shaft 701, the left and right ends of the first rotating shaft 701 are installed with connecting blocks 702, the left and right sides of the fixed plate 2 are fixedly installed with four mounting plates 703, the top of the right top mounting plate 703 is fixedly installed with a first motor 704, a threaded rod 705 is fixedly installed at the output shaft of the first motor 704, the external thread of the threaded rod 705 is connected with a threaded sleeve 706, a sliding rod 707 is fixedly installed between the two groups of mounting plates 703 on the left, and a sliding sleeve 708 is slidably connected to the sliding rod 707, the first motor 704 is controlled to drive the threaded rod 705 to rotate, so as to drive the threaded sleeve 706 to move up and down, thereby driving the rubber roller 5 to move up and down, the sliding rod 707 and the sliding sleeve 708 can limit the threaded sleeve 706 to prevent it from spirally rotating, so that the distance between the coarse piercing roller 3 and the fine piercing roller 4 and the rubber roller 5 can be adjusted according to the thickness of the reinforcing rubber sheet.

[0026] Specifically, sliding holes are provided on both the left and right side walls of the fixed plate 2, and one end of the first rotating shaft 701 away from the rubber roller 5 passes through the fixed plate 2 through the sliding hole, and the second rotating shaft 701 can move up and down in the sliding hole.

[0027] Specifically, a plurality of needle blocks are arranged on the outside of the coarse puncturing roller 3 and the fine puncturing roller 4. The density of the needle blocks on the coarse puncturing roller 3 is less than that on the fine puncturing roller 4. Because the puncturing densities of the coarse puncturing roller 3 and the fine puncturing roller 4 are different, the puncturing requirements of different densities of the reinforcing film can be met on one device, thereby improving the bubble removal effect.

[0028] When implementing, follow these steps:

[0029] 1) First, according to the thickness of the reinforcing rubber sheet, the distance between the coarse piercing roller 3, the fine piercing roller 4 and the rubber roller 5 is adjusted, and the first motor 704 is controlled to drive the threaded rod 705 to rotate, so as to drive the threaded sleeve 706 to move up and down, thereby driving the rubber roller 5 to move up and down;

[0030] 2) Then the device is connected to the conveying device so that the reinforcing rubber sheet can move between the coarse piercing roller 3 and the fine piercing roller 4 and the rubber roller 5, and the second motor 604 is started to drive the coarse piercing roller 3 and the fine piercing roller 4 to rotate;

[0031] 3) Finally, the reinforcing film first passes through the coarse punching roller 3 and the rear rubber roller 5 for preliminary punching, and then is transmitted to the fine punching roller 4 and the front rubber roller 5 for secondary punching. The punching requirements of reinforcing films with different densities can be completed on one device, the bubble removal effect is improved, and the reinforcing film can quickly discharge water vapor and eliminate bubbles during the production process.

[0032] In summary, the reinforcing film punching production equipment, by providing a coarse punching roller 3, a fine punching roller 4 and a transmission mechanism 6, can first use the coarse punching roller 3 to perform preliminary punching on the film, and then make the film pass through the fine punching roller 4 to punch holes. Because the punching densities of the coarse punching roller 3 and the fine punching roller 4 are different, the punching requirements of reinforcing films with different densities can be completed on one device, thereby improving the bubble removal effect. Moreover, by providing the transmission mechanism 6, the coarse punching roller 3 and the fine punching roller 4 can be driven to rotate at the same time, thereby reducing the manufacturing cost. By providing the adjustment mechanism 7, it is convenient to adjust the position of the rubber roller 5, so as to adjust the distance between the coarse punching roller 3 and the fine punching roller 4 and the rubber roller 5, so as to realize punching of reinforcing films of different thicknesses, thereby solving the problem of limited punching effect of the comparative device.

[0033] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions, the elements defined by the sentence "comprise a ..." do not exclude the existence of other identical elements in the process, method, article or device including the elements.

[0034] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A reinforcing film punching production device, comprising a workbench (1), characterized in that: Fixed plates (2) are fixedly installed on both left and right sides of the top of the workbench (1); a coarse punching roller (3) is arranged between the two fixed plates (2); a fine punching roller (4) is arranged on the front side of the coarse punching roller (3); two rubber rollers (5) are rotatably connected between the two fixed plates (2); a transmission mechanism (6) is arranged between the coarse punching roller (3) and the fine punching roller (4); and an adjustment mechanism (7) is arranged between the rubber roller (5) and the fixed plate (2); The transmission mechanism (6) comprises a second rotating shaft (601), a pulley (602), a belt (603) and a second motor (604); the second rotating shaft (601) is fixedly mounted on the left and right sides of the coarse piercing roller (3) and the fine piercing roller (4); a pulley (602) is fixedly mounted on the outside of the second rotating shaft (601) on the left side; a belt (603) is connected between the two pulleys (602); and the second motor (604) is fixedly mounted on the left side of the fixed plate (2) on the left side.

2. The reinforcing film punching production equipment according to claim 1, characterized in that: The adjusting mechanism (7) comprises a first rotating shaft (701), a connecting block (702), a mounting plate (703), a first motor (704), a threaded rod (705), a threaded sleeve (706), a sliding rod (707) and a sliding sleeve (708). The first rotating shaft (701) is fixedly mounted on both the left and right sides of the rubber roller (5). The first rotating shaft (701) is fixedly mounted on both the left and right ends of the first rotating shaft (701). Four mounting plates (703) are fixedly mounted on both the left and right sides of the fixed plate (2). The first motor (704) is fixedly mounted on the top of the mounting plate (703) on the right top. The threaded rod (705) is fixedly mounted on the output shaft of the first motor (704). The threaded sleeve (706) is connected to the outer thread of the threaded rod (705). A sliding rod (707) is fixedly mounted between the two groups of mounting plates (703) on the left side. The sliding rod (707) is slidably connected to the sliding sleeve (708).

3. The reinforcing film punching production equipment according to claim 2 is characterized in that: The left and right side walls of the fixed plate (2) are both provided with sliding holes, and the end of the first rotating shaft (701) away from the rubber roller (5) passes through the fixed plate (2) through the sliding hole.

4. The reinforcing film punching production equipment according to claim 2, characterized in that: The first rotating shaft (701) and the connecting block (702) are rotatably connected, the connecting block (702) on the left side and the sliding sleeve (708) are fixedly connected, and the connecting block (702) on the right side and the threaded sleeve (706) are fixedly connected.

5. The reinforcing film punching production equipment according to claim 2, characterized in that: The two rubber rollers (5) are respectively located directly above the coarse piercing roller (3) and the fine piercing roller (4), and the threaded rod (705) is rotatably connected to the two groups of mounting plates (703) on the right side.

6. The reinforcing film punching production equipment according to claim 1, characterized in that: The second rotating shaft (601) is rotationally connected to the fixed plate (2), and the output shaft of the second motor (604) is fixedly connected to the second rotating shaft (601) on the front left side.

7. The reinforcing film punching production equipment according to claim 1, characterized in that: A plurality of needle blocks are arranged outside the coarse piercing roller (3) and the fine piercing roller (4), and the density of the needle blocks on the coarse piercing roller (3) is smaller than the density of the needle blocks on the fine piercing roller (4).