Zirconium oxide demolding device

The zirconia demolding device addresses the challenge of small demolding spaces by using an angle cylinder and automated demolding mechanism to facilitate easy and efficient removal of zirconia ceramic blocks, suitable for various specifications.

CN222245270UActive Publication Date: 2024-12-27ZIYANG COUNTY QIANHUI TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202421084587.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-17
Publication Date
2024-12-27
Estimated Expiration
2034-05-17

AI Technical Summary

Technical Problem

The existing zirconia ceramic block demolding process is hindered by the upper mold remaining above the lower mold post-opening, creating a small demolding operation space and making it inconvenient to remove the zirconia ceramic block from the mold.

Method used

A zirconia demolding device featuring an angle cylinder for lifting and rotating the upper mold, a demolding mechanism with a guide rail groove, threaded rod, and a servo motor to automate the ejection process, combined with an injection mechanism for molding and a suction cup for stability, allowing for large demolding space and easy removal of ceramic blocks.

Benefits of technology

The device facilitates automatic and efficient demolding of zirconia ceramic blocks with a large operation space, enabling easy removal and suitability for different block specifications through interchangeable mold cores.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a zirconium oxide demoulding device which comprises a corner cylinder, a base arranged at the bottom of the corner cylinder, a lower mould base arranged at the top of the base on one side of the corner cylinder, an upper mould plate arranged at the top of the corner cylinder, a mounting groove arranged at the top of the lower mould base, and a lower mould core arranged at the top of the lower mould base through the mounting groove, a demolding hole is formed in the bottom of the lower mold core, a demolding mechanism is arranged in the lower mold base at the bottom of the lower mold core, an upper mold core is arranged at the bottom of the upper mold plate, and an injection mechanism is arranged at the top of the upper mold plate and connected with the upper mold core. According to the utility model, the lifting and rotation of the upper template are realized by arranging a series of structures and the corner cylinder, so that the mold closing and opening operations between the upper template and the lower mold base are facilitated, the upper template is prevented from hindering the demolding of the zirconium oxide porcelain block, namely, the demolding operation space is large, the automatic ejection and demolding of the zirconium oxide porcelain block by the mold are realized, and the production efficiency is improved. And in combination with the demolding space provided by the corner cylinder, complete ejection demolding can be realized, and demolding operation is simple and convenient.
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Description

Technical Field

[0001] The utility model relates to the technical field of zirconium oxide production, in particular to a zirconium oxide demoulding device. Background Art

[0002] Dentures are what people often call "false teeth". Zirconia dentures have the advantages of preventing tooth sensitivity, being beautiful, not irritating the gums, and not generating magnetic fields. The disadvantages include brittle texture of the crown and poor wear resistance. The common ceramic blocks used for zirconia denture processing are made by mold molding.

[0003] At present, the zirconia ceramic block forming mold is composed of an upper mold and a lower mold. Although the upper mold can be raised and lowered on the lower mold to achieve mold closing and mold opening, the upper mold is still above the lower mold after mold opening, which causes the upper mold to hinder the demolding operation of the zirconia molded in the lower mold. The demolding operation space is small, and the zirconia ceramic block is molded in the molding groove of the lower mold core, which makes it inconvenient to demold and remove. Utility Model Content

[0004] The utility model aims to provide a zirconium oxide demoulding device to solve the problems raised in the above background technology.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a zirconia demolding device, comprising an angle cylinder, a base is provided at the bottom of the angle cylinder, a lower mold seat is provided on the top of the base on one side of the angle cylinder, an upper mold plate is provided on the top of the angle cylinder, a mounting groove is provided on the top of the lower mold seat, a lower mold core is provided on the top of the lower mold seat through the mounting groove, a demolding hole is provided at the bottom of the lower mold core, a demolding mechanism is provided in the lower mold seat at the bottom of the lower mold core, an upper mold core is provided at the bottom of the upper mold plate, an injection mechanism is provided on the top of the upper mold plate, and the injection mechanism is connected to the upper mold core.

[0006] Preferably, the demoulding mechanism includes a guide rail groove, a demoulding ejector rod, a threaded rod, a threaded block and a servo motor. A guide rail groove is provided in the lower mold base below the mounting groove. A threaded rod and a demoulding ejector rod are provided inside the guide rail groove. A threaded block is provided at the bottom of the demoulding ejector rod. The demoulding ejector rod is arranged in a hollow structure. The threaded block is threadedly connected to the threaded rod. The bottom of the threaded rod is connected to the output end of the servo motor through a coupling. The servo motor is arranged in the base. An ejection hole is provided in the lower mold base at the top of the guide rail groove. The demoulding hole and the ejection hole are arranged correspondingly. The demoulding ejector rod is arranged through the ejection hole and the demoulding hole to penetrate the lower mold base and the lower mold core.

[0007] Preferably, the demoulding ejector pin is arranged in a round rod structure, the demoulding hole and the ejection hole are arranged in a round hole structure, the apertures of the demoulding hole and the ejection hole correspond to the diameter of the demoulding ejector pin, a sealing seat is arranged in the lower mold seat at the bottom of the lower mold core, and the demoulding ejector pin passes through the sealing seat.

[0008] Preferably, the top of the demoulding ejector pin is arranged in the same plane as the bottom of the inner molding groove of the lower mold core.

[0009] Preferably, the injection mechanism includes a storage box and a connecting pipe. A storage box is provided on the top of the upper mold near one end of the corner cylinder. The lower end of one side of the storage box is connected to the input end of the injection pump through a connecting pipe, and the output end of the injection pump is connected to the injection port of the upper mold core through a connecting pipe.

[0010] Preferably, a suction cup is provided at the bottom of the base, and four suction cups are provided, and the four suction cups are arranged at four corners of the bottom of the base.

[0011] Preferably, the lower mold core is fixedly installed with the lower mold base by bolts, and the upper mold core is fixedly installed with the upper mold plate by bolts.

[0012] Compared with the prior art, the beneficial effects of the utility model are:

[0013] 1. The zirconia demoulding device is used for molding and producing zirconia ceramic blocks by means of a lower mold core arranged on a lower mold base and an upper mold core arranged on an upper mold base. An angle cylinder arranged between the base and the upper mold base realizes the lifting and rotating of the upper mold base, which is convenient for the mold closing and opening operations between the upper mold base and the lower mold base, and avoids the upper mold base hindering the demoulding of the zirconia ceramic block, that is, the demoulding operation space is large.

[0014] 2. The zirconia demoulding device realizes the automatic demoulding of the zirconia ceramic block by the mold through the demoulding mechanism set on the lower mold base. The threaded rod in the guide groove cooperates with the threaded block and the demoulding ejector rod to realize the automatic ejection and demoulding of the zirconia ceramic block. Combined with the demoulding space provided by the angle cylinder, the demoulding can be completely ejected. The demoulding operation is simple and convenient, and the lower mold core and the upper mold core can be replaced, which is suitable for the demoulding of zirconia ceramic blocks of different specifications. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0016] Figure 2 It is a structural schematic diagram of the lower die base in the utility model;

[0017] Figure 3 It is a structural schematic diagram of the upper template in the utility model;

[0018] Figure 4 It is a structural schematic diagram of the demoulding ejector in the utility model.

[0019] In the figure: 1. Angle cylinder; 2. Base; 3. Lower mold base; 4. Upper mold plate; 5. Demolding mechanism; 51. Guide groove; 52. Demolding ejector rod; 53. Threaded rod; 54. Threaded block; 55. Servo motor; 56. Sealing seat; 6. Lower mold core; 7. Upper mold core; 8. Storage box; 9. Connecting pipe. DETAILED DESCRIPTION

[0020] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0021] Example 1

[0022] like Figures 1 to 4 As shown, this embodiment includes an angle cylinder 1, a base 2 is provided at the bottom of the angle cylinder 1, a lower mold base 3 is provided at the top of the base 2 on one side of the angle cylinder 1, an upper mold plate 4 is provided at the top of the angle cylinder 1, a mounting groove is provided at the top of the lower mold base 3, a lower mold core 6 is provided at the top of the lower mold base 3 through the mounting groove, a demolding hole is provided at the bottom of the lower mold core 6, a demolding mechanism 5 is provided in the lower mold base 3 at the bottom of the lower mold core 6, an upper mold core 7 is provided at the bottom of the upper mold plate 4, an injection mechanism is provided at the top of the upper mold plate 4, and the injection mechanism is connected to the upper mold core 7. The angle cylinder 1 realizes the lifting and rotation of the upper mold plate 4, which is convenient for the mold closing and opening operations between the upper mold plate 4 and the lower mold base 3, and avoids the upper mold plate 4 hindering the demolding of the zirconia ceramic block, that is, the demolding operation space is large, and the mold can automatically eject and demold the zirconia ceramic block. Combined with the demolding space provided by the angle cylinder 1, the demolding can be completely ejected, and the demolding operation is simple and convenient.

[0023] Specifically, the demoulding mechanism 5 includes a guide groove 51, a demoulding ejector rod 52, a threaded rod 53, a threaded block 54 and a servo motor 55. The lower mold base 3 below the mounting groove is provided with a guide groove 51, and the guide groove 51 is provided with a threaded rod 53 and a demoulding ejector rod 52. The bottom of the demoulding ejector rod 52 is provided with a threaded block 54. The demoulding ejector rod 52 is provided with a hollow structure. The threaded block 54 is threadedly connected to the threaded rod 53. The bottom of the threaded rod 53 is connected to the output end of the servo motor 55 through a coupling. The servo motor 55 is arranged in the base 2. The lower mold base 3 at the top of the guide groove 51 is provided with an ejection hole. The demoulding hole is correspondingly arranged. The demoulding ejector rod 52 is penetrated by the ejection hole and the demoulding hole. The lower mold base 3 and the lower mold core 6 are arranged, and the servo motor 55 in the base 2 drives the threaded rod 53 in the guide groove 51 to rotate, and the threaded block 54 threadedly arranged on the threaded rod 53 moves up in the guide groove 51, driving the demolding ejector rod 52 to move up in the guide groove 51, the ejection hole and the demolding hole. The demolding ejector rod 52 is ejected from the demolding hole, and the zirconia ceramic block formed in the molding groove of the lower mold core 6 is ejected upward, and the demolding ejector rod 52 is used to eject the zirconia ceramic block out of the lower mold core 6. The ejected zirconia ceramic block can be taken away, or, when the corner cylinder 1 is reset, the upper mold plate 4 is rotated back to the top of the lower mold base 3, and the upper mold plate 4 rotates to push the ejected zirconia ceramic block off the lower mold core 6.

[0024] Furthermore, the demoulding ejector pin 52 is arranged in a round rod structure, and the demoulding hole and the ejection hole are arranged in a round hole structure. The apertures of the demoulding hole and the ejection hole correspond to the rod diameter of the demoulding ejector pin 52, and the structure is compact. A sealing seat 56 is arranged in the lower mold base 3 at the bottom of the lower mold core 6, and the demoulding ejector pin 52 passes through the sealing seat 56. The sealing seat 56 is arranged with a rubber sealing ring to seal the demoulding hole and the ejection hole ejected by the demoulding ejector pin 52 to prevent molding leakage.

[0025] Furthermore, the top of the demoulding ejector pin 52 is arranged in the same plane as the bottom of the inner molding groove of the lower mold core 6, so that the demoulding ejector pin 52 is flush with the molding groove when the zirconia ceramic block is molded.

[0026] Furthermore, the injection mechanism includes a storage box 8 and a connecting pipe 9. A storage box 8 is provided at the top of the upper mold 4 near one end of the corner cylinder 1, and has good stability. The lower end of one side of the storage box 8 is connected to the input end of the injection pump through the connecting pipe 9, and the output end of the injection pump is connected to the injection port of the upper mold core 7 through the connecting pipe 9. The injection port is provided on the upper mold core 7, and the connecting pipe 9 passes through the upper mold 4 and is inserted into the injection port. Under the action of the injection pump, the zirconium oxide molding material in the storage box 8 is injected into the molding groove of the lower mold core 6 from the injection port through the connecting pipe 9.

[0027] Furthermore, a suction cup is provided at the bottom of the base 2. There are four suction cups, which are arranged at the four corners of the bottom of the base 2. The suction cups adsorb and fix the base 2, so that the device is stable when in use and avoids shaking of the device caused by turning corners.

[0028] The method of using this embodiment is as follows: the angular cylinder 1 drives the upper mold plate 4 to move downward, the upper mold plate 4 and the lower mold base 3 are molded together, the upper mold core 7 and the lower mold core 6 are closed, and under the action of the injection pump, the zirconium oxide molding material in the storage box 8 is injected into the molding groove of the lower mold core 6 from the injection port through the connecting pipe 9. After molding, the angular cylinder 1 drives the upper mold plate 4 and the upper mold core 7 to move upward, and rotates the upper mold plate 4 and the upper mold core 7 to one side of the lower mold base 3, that is, the space between the upper mold plate 4 and the lower mold base 3 is staggered, and then the demolding mechanism 5 is operated, that is, the servo motor 55 in the base 2 drives the threaded rod 53 in the guide groove 51 to rotate, and the threaded block 54 threadedly arranged on the threaded rod 53 moves upward in the guide groove 51, driving the demolding ejector rod 52 in the guide groove 5 1. Move upward in the ejection hole and the demoulding hole, and the demoulding ejector rod 52 is ejected from the demoulding hole to eject the zirconia ceramic block formed in the molding groove of the lower mold core 6 upward, and use the demoulding ejector rod 52 to eject the zirconia ceramic block out of the lower mold core 6, and then take the zirconia ceramic block away, the demoulding mechanism 5 is reset, the corner cylinder 1 is reset, and the corner cylinder 1 arranged between the base 2 and the upper mold plate 4 realizes the lifting and rotating of the upper mold plate 4, which is convenient for the mold closing and opening operations between the upper mold plate 4 and the lower mold base 3, and avoids the upper mold plate 4 hindering the demoulding of the zirconia ceramic block, that is, the demoulding operation space is large, and the mold can automatically eject and demould the zirconia ceramic block. Combined with the demoulding space provided by the corner cylinder 1, it can be completely ejected and demoulded, and the demoulding and removal operation of the zirconia ceramic block is simple and convenient.

[0029] Example 2

[0030] The structure of the zirconia demoulding device of this embodiment is basically the same as that of the zirconia demoulding device of embodiment 1, except that the lower mold core 6 is fixedly mounted to the lower mold base 3 by bolts (see Figures 1 to 4 The upper mold core 7 is fixedly installed with the upper mold plate 4 by bolts, and the lower mold core 6 on the lower mold base 3 and the upper mold core 7 on the upper mold plate 4 can be replaced, so that the lower mold base 3 with the demoulding mechanism 5, the upper mold plate 4 with the injection mechanism and the corner cylinder 1 can be suitable for demoulding of different zirconia ceramic blocks.

[0031] Finally, it should be noted that the above description is only a preferred embodiment of the utility model and is not intended to limit the utility model. Although the utility model is described in detail with reference to the above embodiments, those skilled in the art can still modify the technical solutions recorded in the above embodiments or replace some of the technical features therein with equivalents. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the utility model shall be included in the protection scope of the utility model.

Claims

1. A zirconia demoulding device, comprising an angle cylinder (1), characterized in that: A base (2) is provided at the bottom of the corner cylinder (1), a lower mold base (3) is provided at the top of the base (2) on one side of the corner cylinder (1), an upper mold plate (4) is provided at the top of the corner cylinder (1), a mounting groove is provided at the top of the lower mold base (3), a lower mold core (6) is provided at the top of the lower mold base (3) through the mounting groove, a demoulding hole is provided at the bottom of the lower mold core (6), a demoulding mechanism (5) is provided in the lower mold base (3) at the bottom of the lower mold core (6), an upper mold core (7) is provided at the bottom of the upper mold plate (4), an injection mechanism is provided at the top of the upper mold plate (4), and the injection mechanism is connected to the upper mold core (7).

2. A zirconium oxide demoulding device according to claim 1, characterized in that: The demoulding mechanism (5) comprises a guide rail groove (51), a demoulding ejector rod (52), a threaded rod (53), a threaded block (54) and a servo motor (55). The lower die base (3) below the mounting groove is provided with a guide rail groove (51), the guide rail groove (51) is provided with a threaded rod (53) and a demoulding ejector rod (52) inside the guide rail groove (51), the bottom of the demoulding ejector rod (52) is provided with a threaded block (54), the demoulding ejector rod (52) is provided with a hollow structure, the threaded block (54) is threadedly connected to the threaded rod (53), the bottom of the threaded rod (53) is connected to the output end of the servo motor (55) through a coupling, the servo motor (55) is arranged in the base (2), the lower die base (3) at the top of the guide rail groove (51) is provided with an ejection hole, the demoulding hole is arranged correspondingly to the ejection hole, and the demoulding ejector rod (52) is provided through the ejection hole and the demoulding hole to penetrate the lower die base (3) and the lower die core (6).

3. A zirconium oxide demoulding device according to claim 2, characterized in that: The demoulding ejector rod (52) is arranged in a round rod structure, the demoulding hole and the ejection hole are arranged in a round hole structure, the diameters of the demoulding hole and the ejection hole correspond to the rod diameter of the demoulding ejector rod (52), a sealing seat (56) is arranged in the lower mold seat (3) at the bottom of the lower mold core (6), and the demoulding ejector rod (52) passes through the sealing seat (56).

4. A zirconium oxide demoulding device according to claim 2, characterized in that: The top of the demoulding ejector pin (52) is arranged in the same plane as the bottom of the inner molding groove of the lower mold core (6).

5. A zirconium oxide demoulding device according to claim 1, characterized in that: The injection mechanism comprises a storage box (8) and a connecting pipe (9); a storage box (8) is provided at the top of the upper mold plate (4) close to one end of the corner cylinder (1); the lower end of one side of the storage box (8) is connected to the input end of the injection pump through the connecting pipe (9); and the output end of the injection pump is connected to the injection port of the upper mold core (7) through the connecting pipe (9).

6. A zirconium oxide demoulding device according to claim 1, characterized in that: A suction cup is provided at the bottom of the base (2), and four suction cups are provided. The four suction cups are arranged at the four corners of the bottom of the base (2).

7. A zirconium oxide demoulding device according to claim 1, characterized in that: The lower mold core (6) is fixedly mounted on the lower mold base (3) by means of bolts, and the upper mold core (7) is fixedly mounted on the upper mold plate (4) by means of bolts.

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