Energy-saving roller press for ceramic cooker production
By designing an energy-saving rolling press with lifting and rotating mechanisms in the production of ceramic cookers, the problem of insufficient contact area and frequency of traditional rolling presses is solved, and efficient molding of ceramic blanks and simultaneous molding of multiple sets is achieved, which improves production efficiency.
Patent Information
- Application Number
- CN202323261255.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2023-11-30
- Publication Date
- 2024-12-27
- Estimated Expiration
- 2033-11-30
AI Technical Summary
The rolling press in the production of traditional ceramic cookers cannot effectively increase the contact area and contact frequency between the rolling head and the ceramic blank, resulting in poor molding quality and low molding efficiency, and it is impossible to process multiple sets of ceramic blanks at the same time.
An energy-saving rolling press including a moving leg, a first rotating mechanism, a lifting mechanism and a second rotating mechanism is designed, and synchronous rotation of the forming mold and the rolling head is achieved through the combination of a coupling, a slide rod and a gear assembly. and lift and lower, increase the contact area and contact frequency of the rolling head and the ceramic blank, and support the simultaneous molding of multiple sets of ceramic blanks.
It improves the rolling effect and forming efficiency, is easy to operate, and can handle multiple sets of ceramic blanks at the same time, which significantly improves the forming quality and production efficiency of the ceramic cooker.
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Figure CN222245271U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of rolling machines, in particular to an energy-saving rolling machine used for producing ceramic cookers. Background Art
[0002] Ceramic cookers are containers for cooking food that are popular among consumers. They are traditional products in my country with a long history. Consumers mostly use them for making soups, stews, and decocting medicines. They are widely used in my country and Asia. When producing ceramic cookers, a rolling machine is required to roll the ceramic blank into shape. Most traditional rolling machines only rotate the rolling head but cannot rotate the forming mold, so that the contact area and contact frequency between the rolling head and the ceramic blank are relatively low, which in turn leads to poor molding quality of the ceramic embryo. The utility model with application number 201920810474.0 discloses a ceramic rolling molding device, including a base, a first fixing frame is fixedly connected to the back side of the top of the base, and a first fixing frame is fixed at the center of the top of the inner cavity A hydraulic telescopic rod is fixedly connected, and a second fixed frame is fixedly connected to the bottom of the hydraulic telescopic rod, and a first motor is fixedly connected to the center of the top of the inner cavity of the second fixed frame, and the output shaft of the first motor is fixedly connected to the first rotating shaft, and the bottom of the first rotating shaft passes through the second fixed frame and is fixedly connected to a rolling head, and a rotating device is arranged on the top of the base. The utility model can synchronously rotate the forming mold through the cooperation of a circular slide rail, a second motor, a second rotating shaft, a turntable, a forming mold, a bearing seat and a universal wheel, which can increase the contact area and contact frequency between the rolling head and the ceramic blank and improve the rolling effect. However, the ceramic rolling forming device can only roll-form one group of ceramic blanks at a time, and the forming efficiency is low, which is not conducive to energy saving.
[0003] Currently, no effective solution has been proposed for the problems in the related technologies. Utility Model Content
[0004] In view of the problems in the related technology, the utility model proposes an energy-saving rolling machine for the production of ceramic cookers to overcome the above technical problems existing in the existing related technology.
[0005] To this end, the specific technical solutions adopted by the utility model are as follows:
[0006] An energy-saving rolling machine for producing ceramic cookers comprises a movable leg, a first rotating mechanism is fixedly provided on the top of the movable leg, a forming mold is connected to the top of the first rotating mechanism via a coupling, a frame is fixedly provided on one side of the first rotating mechanism, a lifting mechanism is provided in the inner cavity of the frame, a second rotating mechanism is fixedly connected to one side of the lifting mechanism via a sliding rod, a rolling head is connected to the bottom of the second rotating mechanism via a coupling, a guide slot is provided on one side of the frame, and a fence is fixedly provided on the top of the first rotating mechanism.
[0007] Preferably, the lifting mechanism includes a driving motor, a screw is fixedly connected to the end of the output shaft of the driving motor, and the screw is rotatably arranged in the inner cavity of the frame through a bearing, a lifting screw sleeve is sleeved on the outer side of the screw shaft, and one side of the lifting screw sleeve is fixedly connected to the second rotating mechanism through a sliding rod.
[0008] Preferably, the sliding rod connecting the lifting screw sleeve and the second rotating mechanism is penetrated into the inner cavity of the guide sliding groove.
[0009] Preferably, the first rotating mechanism and the second rotating mechanism both include a rectangular hollow plate and a rotating motor, a driving shaft is fixedly connected to the end of the output shaft of the rotating motor, a driven shaft is connected to the outer side of the driving shaft via a gear assembly, and the driving shaft and the driven shaft are both rotatably interspersed on the rectangular hollow plate via bearings.
[0010] Preferably, the gear assembly consists of a driving gear and a driven gear, and the driving gear and the driven gear are fixedly sleeved on the outside of the driving shaft and the outside of the driven shaft respectively.
[0011] Preferably, the rotation direction of the rotating motor on the first rotating mechanism is opposite to that of the rotating motor on the second rotating mechanism.
[0012] The beneficial effects of the utility model are as follows: 1. By setting a lifting mechanism, the driving motor on the lifting mechanism drives the screw rod to rotate clockwise or counterclockwise to drive the lifting screw sleeve to lift, and the lifting screw sleeve can drive the second rotating mechanism to lift, so that it is convenient to control the lifting of the rolling head to roll the ceramic blank in the forming mold, and the operation is convenient;
[0013] 2. By setting the first rotating mechanism and the second rotating mechanism, the first rotating mechanism and the second rotating mechanism can respectively drive the forming mold and the rolling head to rotate. The simultaneous rotation of the forming mold and the rolling head can increase the contact area and contact frequency between the rolling head and the ceramic blank, which can improve the rolling effect. Moreover, if multiple groups of forming molds and rolling heads are set, multiple groups of ceramic blanks can be roll-formed at one time, and the rolling forming efficiency is high. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
[0015] Figure 1 It is a structural diagram of an energy-saving rolling machine for producing ceramic cookers according to an embodiment of the utility model;
[0016] Figure 2 is a cross-sectional view of an energy-saving rolling machine for producing ceramic cookers according to an embodiment of the utility model;
[0017] Figure 3 is a cross-sectional view of a second rotating mechanism of an energy-saving rolling machine for producing ceramic cookers according to an embodiment of the utility model;
[0018] Figure 4 The present invention is a frame structure diagram of an energy-saving rolling machine for producing ceramic cookers according to an embodiment of the present invention.
[0019] In the figure:
[0020] 1. Moving legs; 2. First rotating mechanism; 3. Forming mold; 4. Frame; 5. Lifting mechanism; 6. Second rotating mechanism; 7. Rolling head; 8. Guide chute; 9. Enclosure; 10. Driving motor; 11. Screw; 12. Lifting screw sleeve; 13. Rectangular hollow plate; 14. Rotating motor; 15. Driving shaft; 16. Driven shaft; 17. Driving gear; 18. Driven gear. DETAILED DESCRIPTION
[0021] To further illustrate each embodiment, the present invention provides drawings, which are part of the disclosure of the present invention and are mainly used to illustrate the embodiments. They can be used in conjunction with the relevant descriptions in the specification to explain the operating principles of the embodiments. With reference to these contents, ordinary technicians in the field should be able to understand other possible implementation methods and advantages of the present invention. The components in the figures are not drawn to scale, and similar component symbols are generally used to represent similar components.
[0022] According to an embodiment of the utility model, an energy-saving rolling machine for producing ceramic cookers is provided.
[0023] Embodiment 1
[0024] like Figure 1-4As shown, according to an embodiment of the utility model, an energy-saving rolling machine for producing ceramic cookers includes a movable leg 1, a first rotating mechanism 2 is fixedly provided on the top of the movable leg 1, a forming mold 3 is connected to the top of the first rotating mechanism 2 through a coupling, a frame 4 is fixedly provided on one side of the first rotating mechanism 2, a lifting mechanism 5 is provided in the inner cavity of the frame 4, a second rotating mechanism 6 is fixedly connected to one side of the lifting mechanism 5 through a sliding rod, a rolling head 7 is connected to the bottom of the second rotating mechanism 6 through a coupling, the first rotating mechanism 2 and the second rotating mechanism 6 can respectively drive the forming mold 3 and the rolling head 7 to rotate, the simultaneous rotation of the forming mold 3 and the rolling head 7 can increase the contact area and contact frequency between the rolling head 7 and the ceramic blank, can improve the rolling effect, and the forming mold 3 and the rolling head 7 are provided in multiple groups, so that multiple groups of ceramic blanks can be rolled at one time. For compression molding, a guide slot 8 is provided on one side of the frame 4, and a baffle 9 is fixedly provided on the top of the first rotating mechanism 2. The baffle 9 can shield the splashing ceramic blank. The lifting mechanism 5 includes a driving motor 10, and a screw 11 is fixedly connected to the end of the output shaft of the driving motor 10, and the screw 11 is rotatably arranged in the inner cavity of the frame 4 through a bearing. A lifting screw sleeve 12 is sleeved on the outer side of the screw 11, and one side of the lifting screw sleeve 12 is fixedly connected to the second rotating mechanism 6 through a sliding rod. The sliding rod connected between the lifting screw sleeve 12 and the second rotating mechanism 6 is penetrated into the inner cavity of the guide slot 8. The driving motor 10 on the lifting mechanism 5 drives the screw 11 to rotate clockwise or counterclockwise to drive the lifting screw sleeve 12 to rise and fall, and the lifting screw sleeve 12 can drive the second rotating mechanism 2 to rise and fall, and can control the lifting and falling of the rolling head 7 to perform rolling molding on the ceramic blank in the forming mold 3.
[0025] Embodiment 2
[0026] like Figure 1-4As shown, according to an embodiment of the utility model, an energy-saving rolling machine for producing ceramic cookers includes a movable leg 1, a first rotating mechanism 2 is fixedly provided on the top of the movable leg 1, a forming mold 3 is connected to the top of the first rotating mechanism 2 through a coupling, a frame 4 is fixedly provided on one side of the first rotating mechanism 2, a lifting mechanism 5 is provided in the inner cavity of the frame 4, a second rotating mechanism 6 is fixedly connected to one side of the lifting mechanism 5 through a sliding rod, a rolling head 7 is connected to the bottom of the second rotating mechanism 6 through a coupling, the first rotating mechanism 2 and the second rotating mechanism 6 can respectively drive the forming mold 3 and the rolling head 7 to rotate, the simultaneous rotation of the forming mold 3 and the rolling head 7 can increase the contact area and contact frequency between the rolling head 7 and the ceramic blank, can improve the rolling effect, and the forming mold 3 and the rolling head 7 are arranged in multiple groups, so that multiple groups of ceramic blanks can be roll-formed at one time, a guide slide groove 8 is provided on one side of the frame 4, a fence 9 is fixedly provided on the top of the first rotating mechanism 2, and the fence 9 can splash The ceramic blank is shielded, the first rotating mechanism 2 and the second rotating mechanism 6 both include a rectangular hollow plate 13 and a rotating motor 14, the output shaft end of the rotating motor 14 is fixedly connected with a driving shaft 15, the outer side of the driving shaft 15 is connected with a driven shaft 16 through a gear assembly, the driving shaft 15 and the driven shaft 16 are both rotatably interspersed and arranged on the rectangular hollow plate 13 through bearings, the gear assembly is composed of a driving gear 17 and a driven gear 18, and the driving gear 17 and the driven gear 18 are respectively fixedly sleeved on the outer side of the driving shaft 15 and the outer side of the driven shaft 16, the rotating motor 14 can drive the driving shaft 15 to rotate, the driving shaft 15 can drive the driven shaft 16 to rotate through the driving gear 17 and the driven gear 18, the driving shaft 15 and the driven shaft 16 can simultaneously drive the forming mold 3 to rotate and the rolling head 7 to rotate, and the forming mold 3 and the rolling head 7 rotate while the rolling head 7 is driven downward by the lifting mechanism 5 to roll the ceramic blank.
[0027] Embodiment 3
[0028] like Figure 1-4As shown, according to an embodiment of the utility model, an energy-saving rolling machine for producing ceramic cookers includes a movable leg 1, a first rotating mechanism 2 is fixedly provided on the top of the movable leg 1, a forming mold 3 is connected to the top of the first rotating mechanism 2 through a coupling, a frame 4 is fixedly provided on one side of the first rotating mechanism 2, a lifting mechanism 5 is provided in the inner cavity of the frame 4, a second rotating mechanism 6 is fixedly connected to one side of the lifting mechanism 5 through a sliding rod, a rolling head 7 is connected to the bottom of the second rotating mechanism 6 through a coupling, the first rotating mechanism 2 and the second rotating mechanism 6 can respectively drive the forming mold 3 and the rolling head 7 to rotate, and the forming mold 3 and the rolling head 7 can rotate simultaneously Increasing the contact area and contact frequency between the rolling head 7 and the ceramic blank can improve the rolling effect, and the forming mold 3 and the rolling head 7 are arranged in multiple groups so that multiple groups of ceramic blanks can be roll-formed at a time. A guide groove 8 is opened on one side of the frame 4, and a fence 9 is fixedly provided on the top of the first rotating mechanism 2. The fence 9 can block the splashing ceramic blank. The rotating motor 14 on the first rotating mechanism 2 and the rotating motor 14 on the second rotating mechanism 6 have opposite rotation directions. The opposite rotation directions can make the forming mold 3 and the rolling head 7 rotate in the same direction, which can increase the contact area and contact frequency between the rolling head 7 and the ceramic blank.
[0029] In summary, with the help of the above-mentioned technical scheme of the utility model, when this device is in use, the driving motor 10 on the lifting mechanism 5 drives the screw 11 to rotate clockwise or counterclockwise to drive the lifting screw sleeve 12 to lift and lower, and the lifting screw sleeve 12 can drive the second rotating mechanism 2 to lift and lower, and can control the lifting and lowering of the rolling head 7 to roll the ceramic blank in the forming mold 3. The rotating motor 14 can drive the active shaft 15 to rotate, and the active shaft 15 can drive the driven shaft 16 to rotate through the active gear 17 and the driven gear 18. The active shaft 15 and the driven shaft 16 can simultaneously drive the forming mold 3 to rotate and the rolling head 7 to rotate. When the forming mold 3 and the rolling head 7 rotate, the rolling head 7 can be driven downward by the lifting mechanism 5 to roll the ceramic blank.
[0030] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. An energy-saving rolling machine for producing ceramic cookers, comprising a movable leg (1), characterized in that: A first rotating mechanism (2) is fixedly provided on the top of the movable leg (1); the top of the first rotating mechanism (2) is connected to a forming mold (3) via a coupling; a frame (4) is fixedly provided on one side of the first rotating mechanism (2); a lifting mechanism (5) is provided in the inner cavity of the frame (4); one side of the lifting mechanism (5) is fixedly connected to a second rotating mechanism (6) via a sliding rod; the bottom of the second rotating mechanism (6) is connected to a rolling head (7) via a coupling; a guide slot (8) is provided on one side of the frame (4); and a retaining block (9) is fixedly provided on the top of the first rotating mechanism (2).
2. The energy-saving rolling machine for producing ceramic cookers according to claim 1, characterized in that: The lifting mechanism (5) comprises a driving motor (10), the output shaft end of the driving motor (10) is fixedly connected to a screw rod (11), and the screw rod (11) is rotatably arranged in the inner cavity of the frame (4) through a bearing, and a lifting screw sleeve (12) is sleeved on the outer side of the screw rod (11), and one side of the lifting screw sleeve (12) is fixedly connected to the second rotating mechanism (6) through a sliding rod.
3. The energy-saving rolling machine for producing ceramic cookers according to claim 2, characterized in that: The sliding rod connecting the lifting screw sleeve (12) and the second rotating mechanism (6) is inserted into the inner cavity of the guide sliding groove (8).
4. The energy-saving rolling machine for producing ceramic cookers according to claim 3, characterized in that: The first rotating mechanism (2) and the second rotating mechanism (6) both comprise a rectangular hollow plate (13) and a rotating motor (14); the end of the output shaft of the rotating motor (14) is fixedly connected to a driving shaft (15); the outer side of the driving shaft (15) is connected to a driven shaft (16) via a gear assembly; the driving shaft (15) and the driven shaft (16) are both rotatably interlaced and arranged on the rectangular hollow plate (13) via bearings.
5. The energy-saving rolling machine for producing ceramic cookers according to claim 4, characterized in that: The gear assembly is composed of a driving gear (17) and a driven gear (18), and the driving gear (17) and the driven gear (18) are respectively fixedly sleeved on the outside of the driving shaft (15) and the outside of the driven shaft (16).
6. The energy-saving rolling machine for producing ceramic cookers according to claim 5, characterized in that: The rotation direction of the rotating motor (14) on the first rotating mechanism (2) is opposite to that of the rotating motor (14) on the second rotating mechanism (6).